Garland GI-BH/BA 2500 Parts List

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Induction Cookers
RTCS Technology
(Real-time Temperature Control System)
2.5 kW models
IMPORTANT
Induction Cookers manufactured with RTCS
of the serial number. Example: BA06.00001.0505
Phone (US & Canada): 1 800 427 6668
Fax (US & Canada): 1 800 361 7745
www.Garland-Group.com
G_EC_PL_INDUCRTCS_GIU25 (Rev 9)
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Quality Factory Replacement Parts for the World’s Finest
Foodservice Equipment Solutions
This parts list is updated regularly. Please find the most current revision
on our website @
www.Garland-Group.com
Page 3
Induction Cookers
RTCS Technology
(Real-time Temperature Control System)
2.5 kW models
Table of Contents
Base Line (Countertop) Baby Hob — GI-BH/BA 2500 / Unit# 99560103 / 2.5kW, 208V, 50/60Hz
Base Line (Countertop) Baby Hob — GI-BH/BA 2500 / Unit# 99560105 / 2.5kW, 240V, 50/60Hz
Install Line Baby Hob — GI-BH/IN 2500 / Unit# 99580001 / 2.5kW, 208V, 50/60Hz
Install Line Baby Hob — GI-BH/IN 2500 / Unit# 99580003 / 2.5kW, 240V, 50/60Hz
Repair Accessories
Revision History
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
. . . . . . . . . . . . . . . . . .8
. . . . . . . . . . . . . . . . .10
. . . . . . 4
. . . . . . 6
G_EC_PL_INDUCRTCS_GIU25 (Rev 9) Page 3
Page 4
GARLAND
21
5
20
6
4
11
1
12B
2
25A
14
16
17
19
10
99560103 / 99560105
26
27
30
31
3
23
22
24
25B
OR
12A
15B
15A
13A
13B
OR
OR
32
33
7
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RTCS Induction Basse Line Baby Hob Cooker
GI-BH/BA 2500 / Unit# 99560103 / 2.5kW, 208V, 50/60Hz
G_EC_PL_INDUCRTCS_GIU25 (Rev 9)Page 4
Page 5
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GARLAND PARTS IDENTIFICATION
RTCS Induction Base Line (Countertop) Baby Hob Cooker
2.5kW 208V 50/60Hz
model GI-BH/BA 2500 (Unit# 99560103)
ITEM PART# DESCRIPTION QUANTITY
1 98300100 Upper Case BH/BA Assembly (Includes items 10, 11 & 12) 1 2 98300031 Case Complete Top BH/BA Assembly (Includes items 1, 13, 14 & 15) 1
3 98200011 Base Assembly (Includes items 22, 23, 24, 25, 26, 27, 28, 30, 31, 32, 33) 1 4 93061020 Induction Coil #61.02 With RTCS Sensor 1
5 98021721 Power Board 2.5 kW & 3.5 kW (I217 Version). Board Includes items 6, 20 & 21. 1
IMPORTANT After replacing one or both of items 4 and 5, you MUST RESET ALL PARAMETERS using
the IR adapter tool (part# 98990001). Please refer to the service manual for instructions.
6 72291120 Heat Sink Pad 215 x 98 x 5 mm 1
CU1/CU2 Sensors
7 94040050
10 72184020 Upper Case “BH/BA” 1 11 77262001 Ceran Glass 262 x 262 mm 1
12A 3012600
12B 66000000
13A 39400004
13B 39400003
14 94900070 Step Switch with Cable 1
15A 35624001
15B 35624009
16 60595004 Screw M5 x 12 4 17 65840001 Coil Pin 4 19 60528501 Plastic Screw for Coil, M5 x 8 4 20 34120159 Fuse SUT 15Amps 250V-6.3x32 2 21 34110019 Fuse T1.0A 1 22 39500001 Screw Nut PG 13.5 1 23 39500007 Screwed Cable Gland PG 13.5 1 24 38616030 Power Cord USA Type 6/15A 1
25A 39311602
25B 39311603
Note: If replacing only the CU sensor, ensure to initialize with a short circuit plug (P/N
94900096, see “Repair Accessories”). For instructions, refer to Service Manual, section
“8.1 How to initialize the CU sensors by the short circuit plug”.
Control Label/Overlay (0-9) Note: Designed to use with Knob (13A) part# 39400004. Control Label/Overlay Note: Designed to use with Knob (13B) part# 39400003. Plastic Knob, Plain Note: Designed to use with Label/Overlay (12A) part# 3012600. Plastic Knob with Dial 0-9 Note: Designed to use with Label/Overlay (12B) part# 66000000.
Front Indicator Lamp 24V LED Green - Black Housing Note: NOT interchageable with item 15B. Front Indicator Lamp 24V LED Green - Chrome Housing Note: NOT interchageable with item 15A.
Mains Line Filter 16A Note: Used UP TO serial# BA103.00465.0811 Mains Line Filter 16A Note: Used FROM serial# BA103.00466.1111
1
1
1
1
1
1
1
1
1
IMPORTANT Line Filters 25A and 25B are NOT interchangeable. When ordering for a replacement
part, ensure you check both the serial# and the type of lter used in your unit.
26 94090011 Radial Fan 24V DC 1 27 95000120 Foot Complete Assembly, Adjustable 4 30 71000003 Air Intake Filter 1 31 72291120 Heat Sink Pad 1 32 72261030 Frame for Air Intake Filter 1 33 72142470 Air Deector 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EC_PL_INDUCRTCS_GIU25 (Rev 9) Page 5
Page 6
GARLAND
21
5
20
6
4
11
1
12B
2
25A
14
16
17
19
10
99560103 / 99560105
26
27
30
31
3
23
22
24
25B
OR
12A
15B
15A
13A
13B
OR
OR
32
33
7
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RTCS Induction Base Line Baby Hob Cooker
GI-BH/BA 2500 / Unit# 99560105 / 2.5kW, 240V, 50/60Hz
G_EC_PL_INDUCRTCS_GIU25 (Rev 9)Page 6
Page 7
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GARLAND PARTS IDENTIFICATION
RTCS Induction Base Line (Countertop) Baby Hob Cooker
2.5kW 240V 50/60Hz
model GI-BH/BA 2500 (Unit# 99560105)
ITEM PART# DESCRIPTION QUANTITY
1 98300100 Upper Case BH/BA Assembly (Includes items 10, 11 & 12) 1 2 98300031 Case Complete Top BH/BA Assembly (Includes items 1, 13, 14 & 15) 1
3 98200011 Base Assembly (Includes items 22, 23, 24, 25, 26, 27, 28, 30, 31, 32, 33) 1 4 93061020 Induction Coil #61.02 With RTCS Sensor 1
5 98021721 Power Board 2.5 kW & 3.5 kW (I217 Version). Board Includes items 6, 20 & 21. 1
IMPORTANT After replacing one or both of items 4 and 5, you MUST RESET ALL PARAMETERS using
the IR adapter tool (part# 98990001). Please refer to the service manual for instructions.
6 72291120 Heat Sink Pad 215 x 98 x 5 mm 1
CU1/CU2 Sensors
7 94040050
10 72184020 Upper Case “BH/BA” 1 11 77262001 Ceran Glass 262 x 262 mm 1
12A 3012600
12B 66000000
13A 39400004
13B 39400003
14 94900070 Step Switch with Cable
15A 35624001
15B 35624009
16 60595004 Screw M5 x 12 4 17 65840001 Coil Pin 4 19 60528501 Plastic Screw for Coil, M5 x 8 4 20 34120159 Fuse SUT 15Amps 250V-6.3x32 2 21 34110019 Fuse T1.0A 1 22 39500001 Screw Nut PG 13.5 1 23 39500007 Screwed Cable Gland PG 13.5 1 24 38616030 Power Cord USA Type 6/15A 1
25A 39311602
25B 39311603
Note: If replacing only the CU sensor, ensure to initialize with a short circuit plug (P/N
94900096, see “Repair Accessories”). For instructions, refer to Service Manual, section
“8.1 How to initialize the CU sensors by the short circuit plug”.
Control Label/Overlay (0-9) Note: Designed to use with Knob (13A) part# 39400004. Control Label/Overlay Note: Designed to use with Knob (13B) part# 39400003. Plastic Knob, Plain Note: Designed to use with Label/Overlay (12A) part# 3012600. Plastic Knob with Dial 0-9 Note: Designed to use with Label/Overlay (12B) part# 66000000.
Front Indicator Lamp 24V LED Green - Black Housing Note: NOT interchageable with item 15B. Front Indicator Lamp 24V LED Green - Chrome Housing Note: NOT interchageable with item 15A.
Mains Line Filter 16A Note: Used UP TO serial# BA105.00067.0511 Mains Line Filter 16A Note: Used FROM serial# BA105.00068.0511
1
1
1
1
1
1
IMPORTANT Line Filters 25A and 25B are NOT interchangeable. When ordering for a replacement
part, ensure you check both the serial# and the type of lter used in your unit.
26 94090011 Radial Fan 24V DC 1 27 95000120 Foot Complete Assembly, Adjustable 4 30 71000003 Air Intake Filter 1 31 72291120 Heat Sink Pad 1 32 72261030 Frame for Air Intake Filter 1 33 72142470 Air Deector 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G_EC_PL_INDUCRTCS_GIU25 (Rev 9) Page 7
Page 8
19
20
6
44
33
22
23
34
24
5
99580001 / 99580003
AIR INTAKE KIT (compulsory for an install line unit)
41
21A
11
1
12
2
13
3
35
37
36
39
38
29A
40
14
9
10
18
15
16
17
21B
OR
29B
OR
31
28
32
25
27
30
26
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RTCS Induction Install Line Baby Hob Cooker
GI-BH/IN 2500 / Unit# 99580001 / 2.5kW, 208V, 50/60Hz
G_EC_PL_INDUCRTCS_GIU25 (Rev 9)Page 8
Page 9
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GARLAND PARTS IDENTIFICATION
RTCS Induction Install Line Baby Hob Cooker, 2.5kW 208V 50/60Hz
model GI-BH/IN 2500 (Unit# 99580001)
ITEM PART # DESCRIPTION QUANTITY
1 98300020 Ceran Glass BH/IN Top Assembly (Includes items 10, 11 & 12) 1 2 94030001 Main Control Assembly (Includes items 21, 22, 23, 24, 33 & 34) 1 3 93003032 Induction Coil #3.03 With RTCS Sensor 1
5 98021721 Power Board 2.5kW & 3.5kW (I217 Version). Board Includes items 6, 19 & 20. 1
IMPORTANT After replacing one or both of these items, you MUST RESET ALL PARAMETERS using
the IR adapter tool (part# 98990001). Please refer to the service manual for instructions.
6 72291120 Heat Sink Pad 215 x 98 x 5 mm 1
CU1/CU2 Sensors
9 94040050
10 77262001 Ceran Glass 262 x 262 x 4 mm 1 11 70000002 Silicone Strips 306 x 6 x 4 mm 4 12 72211051 Mounting Frame (Ceran Glass not included) 1 13 72144590 Front Sheet BH/IN 1 14 72144600 Coil Carrier BH/IN 1 15 60595004 Screws M5 x 12 4 16 73000002 Coil Spring 4 17 65840001 Coil Pin 4 18 60528501 Plastic Screws For Coil M5X8 4 19 34120159 Fuse SUT 15amp 250v 6.3x32 2 20 34110019 Fuse T1.0A 1
21A 35624001
21B 35624009
22 35100002 Step Switch 1CH/17 1 23 39400003 Plastic Knob with Dial 0-9 1 24 32950902 Harness Main Control 1 25 72144580 Bottom Sheet BH/IN 1 26 39500009 Screwed Cable Gland PG 16 1 27 39500003 Screw Nut PG 16 1
28 38614034 Power Cord USA Type 6/15A 1
29A 39311602 Mains Line Filter 16A Note: Used UP TO serial# IN01.00049.0110 1 29B 39311603 Mains Line Filter 16A Note: Used FROM serial# IN01.00050.0110 1
IMPORTANT Line Filters 29A and 29B are NOT interchangeable. When ordering for a replacement
30 32960901 Female Plug 1 31 94090001 Axial Fan Confect. BH/IN 1
32 72291120
33
34 72244100 Front Panel (Without Guard) 1 35 71000003 Air Intake Filter 1 36 72183091 Grease Filter Holder 1 37 72263020 Air Conductor Holder 1 38 76000002 Clamp 2 39 76000001 Air Conductor Aluminum 1 40 70000015 Silicone Glue PACTAN 7076 1 41 76000003 Chalking Gun - Silicone Glue 1 44 66000067 Label/Overlay - Install-Line (NO Protective Guards) 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
72282180 Connector Box Switch - S/S 1
72261070 Connector Box Switch - Plastic 1
Note: If replacing only the CU sensor, ensure to initialize with a short circuit plug (P/N 94900096, see “Repair Accessories”). For instructions, refer to Service Manual, section “8.1 How to initialize the CU sensors by the short circuit plug”.
Front Indicator Lamp 24V LED Green - Black Housing Note: NOT interchageable with item 21B. Front Indicator Lamp 24V LED Green - Chrome Housing
Note: NOT interchageable with item 21A.
part, ensure you check both the serial# and the type of lter used in your unit.
Heat Sink Pad
IMPORTANT: During installation, you must remove and discard the center piece of the Heat Sink Pad for fan ventilation.
G_EC_PL_INDUCRTCS_GIU25 (Rev 9) Page 9
1
1
1
1
Page 10
19
20
6
44
33
22
23
34
24
5
99580001 / 99580003
AIR INTAKE KIT (compulsory for an install line unit)
41
21A
11
1
12
2
13
3
35
37
36
39
38
29A
40
14
9
10
18
15
16
17
21B
OR
29B
OR
31
28
32
25
27
30
26
GO TO Table of Contents
RTCS Induction Install Line Baby Hob Cooker
GI-BH/IN 2500 / Unit# 99580003 / 2.5kW, 240V, 50/60Hz
G_EC_PL_INDUCRTCS_GIU25 (Rev 9)Page 10
Page 11
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GARLAND PARTS IDENTIFICATION
RTCS Induction Install Line Baby Hob Cooker, 2.5kW 240V 50/60Hz
model GI-BH/IN 2500 (Unit# 99580003)
ITEM PART # DESCRIPTION QUANTITY
1 98300020 Ceran Glass BH/IN Top Assembly (Includes items 10, 11 & 12) 1 2 94030001 Main Control Assembly (Includes items 21, 22, 23, 24, 33 & 34) 1 3 93003032 Induction Coil #3.03 With RTCS Sensor 1
5 98021721 Power Board 2.5kW & 3.5kW (I217 Version). Board Includes items 6, 19 & 20. 1
IMPORTANT After replacing one or both of these items, you MUST RESET ALL PARAMETERS using
the IR adapter tool (part# 98990001). Please refer to the service manual for instructions.
6 72291120 Heat Sink Pad 215 x 98 x 5 mm 1
CU1/CU2 Sensors
9 94040050
10 77262001 Ceran Glass 262 x 262 x 4 mm 1 11 70000002 Silicone Strips 306 x 6 x 4 mm 4 12 72211051 Mounting Frame (Ceran Glass not included) 1 13 72144590 Front Sheet BH/IN 1 14 72144600 Coil Carrier BH/IN 1 15 60595004 Screws M5 x 12 4 16 73000002 Coil Spring 4 17 65840001 Coil Pin 4 18 60528501 Plastic Screws For Coil M5X8 4 19 34120159 Fuse SUT 15amp 250v 6.3x32 2 20 34110019 Fuse T1.0A 1
21A 35624001
21B 35624009
22 35100002 Step Switch 1CH/17 1 23 39400003 Plastic Knob with Dial 0-9 1 24 32950902 Harness Main Control 1 25 72144580 Bottom Sheet BH/IN 1 26 39500009 Screwed Cable Gland PG 16 1 27 39500003 Screw Nut PG 16 1
28 38614034 Power Cord USA Type 6/15A 1
29A 39311602 Mains Line Filter 16A Note: Used UP TO serial# IN03.00004.0611 1 29B 39311603 Mains Line Filter 16A Note: Used FROM serial# IN01.00005.0611 1
IMPORTANT Line Filters 29A and 29B are NOT interchangeable. When ordering for a replacement
30 32960901 Female Plug 1 31 94090001 Axial Fan Confect. BH/IN 1
32 72291120
33
34 72244100 Front Panel (Without Guard) 1 35 71000003 Air Intake Filter 1 36 72183091 Grease Filter Holder 1 37 72263020 Air Conductor Holder 1 38 76000002 Clamp 2 39 76000001 Air Conductor Aluminum 1 40 70000015 Silicone Glue PACTAN 7076 1 41 76000003 Chalking Gun - Silicone Glue 1 44 66000067 Label/Overlay - Install-Line (NO Protective Guards) 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
72282180 Connector Box Switch - S/S 1
72261070 Connector Box Switch - Plastic 1
Note: If replacing only the CU sensor, ensure to initialize with a short circuit plug (P/N 94900096, see “Repair Accessories”). For instructions, refer to Service Manual, section “8.1 How to initialize the CU sensors by the short circuit plug”.
Front Indicator Lamp 24V LED Green - Black Housing Note: NOT interchageable with item 21B. Front Indicator Lamp 24V LED Green - Chrome Housing
Note: NOT interchageable with item 21A.
part, ensure you check both the serial# and the type of lter used in your unit.
Heat Sink Pad
IMPORTANT: During installation, you must remove and discard the center piece of the Heat Sink Pad for fan ventilation.
G_EC_PL_INDUCRTCS_GIU25 (Rev 9) Page 11
1
1
1
1
Page 12
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GARLAND PARTS IDENTIFICATION
RTCS Induction Cookers
REPAIR ACCESSORIES
ITEM PART # DESCRIPTION QUANTITY
1 98990001 IR Adapter 1 2 70000020 Heat Conducting Paste P12 1
3* 70000022 High Temperature Tape 1
4 94900096 Short Circuit (Service) Plug 1 5 39800001 USB- RS232 Adapter 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
1
2
4
5
G_EC_PL_INDUCRTCS_GIU25 (Rev 9)Page 12
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GO TO Table of Contents
GARLAND PARTS IDENTIFICATION
Revision History
REV PAGE# ITEM# NOTES DATE
0 Book Released MAY 15/06
7,11
1
2
4,5
8,9
6.7
10,11
5,9 21
7,11 20
4,8 New Drawing
1,12,29
38,39,41
3 Was Item 5
4,5 Was Item 3 & 4 – Also Note Added Under Description
3,4 Was Item 4, 3 – Drawing Modied – Also Note Added Under Description
Description Changed
New Part # – Was 34128004 (Fuse T0.8A) JAN 11/07
JUN 02/06
3
4
5
6
7 47 32, 33 Added Parts - External Air Deector and Filter Frame FEB 10/12
8
9
++
Page#/Item# reference the specic page/item numbers in the corresponding Revision version only.
5,9 18 Part Number 73000002 (Coil Spring) Removed
5 4
5, 9 5
7, 11 4
4,5,8,9 31
6,7,10,11 32
5,7,9,11 5,4,5,4 Part number changed - was 98021703
5,7,9,11 20,19,20,19 Part number changed - was 34120109 (Fuse T10A)
7 3 Revised part number. Should be 98200011.
5, 7 3 The Base Assembly includes the Heat Sink Pad.
4  7
4  7 15A, 15B
8  11 21A, 21B
4  7 25A, 25B
8  11 29A, 29B
8  11
4  11 6 Added Heat Sink Pad/Paper (72291120) to all sections.
8  11 44 Added Control Asm Overlays (66000067) for Install Line models.
4  7 27 Foot complete asm 95000120 replaced 71000006, 61421201.
4  7 7 Baby Hob - Added CU sensors p/n - 94040050 and service info.
9, 11 9 Added service info for CU sensors.
12 1, 4 New photos.
12A,12B
13A,13B
2, 3 Switched item number 2 & 3.
25 Revised description. Was “Case Upper Part BH/IN”.
33, 34 Added item 33 - Connector Box 72282180/72261070 and item 34 Front Panel 72244100.
New Part # Added Was 9306211 Description Changed Was #62.02 New Part # & Description Was 98011703 (Power board - Item Includes: 20 & 21) New Part # & Description Was 98011703 (Power board - Item Includes: 19 & 20)
New part number added
Added “GI-” prex to model designation.
Reorganized order of sections. Note dierent page numbers in previous revisions.
Added photographs of the old and new overlays and knobs to clarify the design intent. Added new overlay part# 66000000 and knob part# 39400004.
Added new LED indicator lamp 35624009 for newer units. Included photographs for clarity.
Added new Mains Line Filter 39311603 for newer units. Note the serial# info given is dierent for each model. Included photographs of old and new Line Filters.
MAR 07/07
MAR 31/08
SEPT 24/10
DEC 8/11
APR 3/12
JUL 26/12
G_EC_PL_INDUCRTCS_GIU25 (Rev 9) Page 13
Page 14
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