Garland GFE48-LL Installation Manual

INSTALLATION AND
OPERATION MANUAL
GARLAND GF SENTRY SERIES
GAS RESTAURANT RANGES
All 24, 36, 48, & 60-inch wide models.
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21
Españo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 43
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Garland Commercial Ranges, Ltd.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA
Phone: 905-624-0260 Fax: 905-624-5669
Part # 4525587 Rev 4 (29 April 14)
General Inquires 1-95-624-0260 USA Sales, Parts and Service 1-800-424-2411 Canadian Sales 1-888-442-4526 Canada or USA Parts/Service 1-800-427-6668
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the State of California to cause cancer and/or birth de­fects or other reproductive harm. Installation and servicing of this product could expose you to air­borne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the State of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4525587 Rev 4 (29 April 14)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS . . . . . 4
Base Model Designations & Total Input Rates . . 5
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Gas Pressure & Individual Burner Input Rates . . 6
North America . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CE & General Export . . . . . . . . . . . . . . . . . . . . . . 6
Reduced Input Rates . . . . . . . . . . . . . . . . . . . . . 6
Note: Manifold pressure is to measured at the test spigot located on the 3/4” gas manifold
pipe.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Australia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CE Approved Gas Categories . . . . . . . . . . . . . . . . . 7
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . 8
Final Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Optional Interconnect Gas Kit . . . . . . . . . . . . . . . 12
TESTING AND ADJUSTMENT . . . . . . . . . . . 13
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flame Failure Technology . . . . . . . . . . . . . . . . . . . 14
How Flame Failure Technology Works . . . . . . . .14
Burner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Open Top burners . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hot Tops and Front-Fired Target Tops . . . . . . . . 15
Ovens (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Convection Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Thermostat Controlled Griddles . . . . . . . . . . . . . 17
Griddle/Broiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . 9
Siting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Appliances Equipped With Casters . . . . . . . . . . . . 9
Appliances Equipped With Legs . . . . . . . . . . . . . . 9
Installing Shelf To Backguard . . . . . . . . . . . . . . . . . 9
Backguard With High Shelf Or Salamander
Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . .9
Ventilation Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Statutory Regulations . . . . . . . . . . . . . . . . . . . . . . . 11
Australia Speci c Clause . . . . . . . . . . . . . . . . . . . . . 11
Electrical Connection Settings
(Where Applicable) . . . . . . . . . . . . . . . . . . . . . . . . . 11
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Range Shut down . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PRODUCT APPLICATION INFORMATION 18
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Open Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Hot Tops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
MAINTENANCE AND CLEANING. . . . . . . .19
Seasoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cast Iron top Grates . . . . . . . . . . . . . . . . . . . . . 19
Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Oven Interior (Porcelain Enamel) . . . . . . . . . . . . . 19
Open Top Burners . . . . . . . . . . . . . . . . . . . . . . . . . .19
Cast Iron Top & Grates . . . . . . . . . . . . . . . . . . . . . . .20
Hot Tops and Front-Fired Target Hot Tops . . . .20
Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Part # 4525587 Rev 4 (29 April 14) Page 3
DIMENSIONS AND SPECIFICATIONS
Top View
Model widths vary depending on model series. (See Chart on left)
ELECTRICAL PLUG
(WHERE APPICALBE)
3-1/2"
[89mm]
27-1/4"
[692mm]34-1/2"
[876mm]
2-1/4"
[57mm]
5"
[127mm]
Series Width
GF24 600mm (23-5/8”)* GF36 900mm (35-2/2”)* Shown GF48 1200mm (47-1/4”) GF60 1500mm (59-1/2”)
*Range base or modular top
Modular Top Models GF24-_T or GF36-_T Side View
9-3/8" [238mm]
15-5/8"
[396mm]
GF Series Side View (Showing convection base where applicable).
12-1/8"
[307mm]
18-3/8"
[466mm]
39-3/8"
[1000mm]
LOW PROFILE
BACKGUARD
13-7/8"
[352mm]
ADD WHEN
DOOR OPEN
31-1/8"
[791mm]
3-7/8" [98mm]
CONVECTION OVEN
[1290mm]
STD BACKGUARD
W/HIGH SHELF
(OPTIONAL)
ADD FOR
51"
GF Series 60” Raised Griddle/Broiler Side View
12-1/8"
[307mm]
CLEARANCE FROM TOP OF GRIDDLE PLATE
TO OPTIONAL HIGH SHELF 14-3/4" [374mm]
CLEARANCE FROM TOP OF GRATE
TO OPTIONAL HIGH SHELF 18-3/8" [466mm]
1"
[25mm]
GAS
INLET
[1041mm]
LOW PROFILE
BACKGUARD
13-7/8"
[352mm]
ADD WHEN
DOOR OPEN
31-1/8"
[791mm]
3-7/8" [98mm]
CONVECTION OVEN
51"
[1296mm]
STD BACKGUARD
W/HIGH SHELF
41"
ADD FOR
Part # 4525587 Rev 4 (29 April 14)Page 4
DIMENSIONS AND SPECIFICATIONS continued
Base Model Designations & Total Input Rates
Input
Natural Gas Propane Gas
Model #* Description
BTU/Hr
GF/GFE24-4L 24” (600mm) nominal size unit, 4 open burners, space saver oven 136,000 41.50 132,000 39.70 GF24-T 24” (600mm) nominal size unit, 4 open burners, modular top 104,000 30.40 104,000 30.40 GF/GFE36-6R 36” (900mm) nominal size unit, 6 open burners, standard oven 194,000 56.70 188,000 54.90 GFE36-6C 36” (900mm) nominal size unit, 6 open burners, convection oven 194,000 56.70 188,000 54.90 GF36-T 36” (900mm) nominal size unit, 6 open burners, modular top 156,000 45.60 156.000 45.60
GF/GFE36-TTR
GFE36-TTC
GF/GFE48-LL
GF/GFE60-10RR
GFE60-10RC
GFE60-10CC
GF/GFE60-6R24RR
GFE60-6R24RC
GFE60-6R24CC
GF/GFE60-6R24RS
GFE60-6R24CS
*Models beginning with GFE pre x have electric spark ignition systems for pilots. Rates are for installations up to 2000’ (610m) above sea level Each 12”(305mm) Hot Top section is 5.3kW, replacing 2 Open Burners (7.6kW each)
36” (900mm) nominal size unit, 2 Front- red Target Hot Top sections, standard oven
36” (900mm) nominal size unit, 2 Front- red Target Hot Top sections, convection oven
48” (1200mm) nominal size unit, 8 open burners, 2 space saver ovens
60” (1500mm) nominal size unit, 10 open burners, 2 standard ovens
60” (1500mm) nominal size unit, 10 open burners, 1 standard & 1 convection oven
60” (1500mm) nominal size unit, 10 open burners, 2 convection ovens
60” (1500mm) nominal size unit, 6 open burner, 24” (610mm), raised griddle/broiler, 2 standard ovens
60” (1500mm) nominal size unit, 6 open burner, 24” (610mm), raised griddle/broiler, 1 standard & 1 convection oven
60” (1500mm) nominal size unit, 6 open burner, 24” (610mm), raised griddle/broiler, 2 convection ovens
60” (1500mm) nominal size unit, 6 open burner, 24” (610mm), raised griddle/broiler, 1 standard oven & 1 storage section
60” (1500mm) nominal size unit, 6 open burner, 24” (610mm), raised griddle/broiler, 1 convection oven & 1 storage section
100,000 29.10 94,000 25.50
100,000 29.10 94,000 25.50
272,000 79.60 264,000 77.20
336,000 98.20 324,000 94.60
336,000 98.20 324,000 94.60
336,000 98.20 324,000 94.60
265,000 76.80 253,000 73.20
265,000 76.80 253,000 73.20
265,000 76.80 253,000 73.20
227,000 65.70 221,000 63.90
227,000 65.70 221,000 63.90
CE
Rating kWBTU/Hr
CE
Rating
kW
Clearances
Clearances Applicable For All Models Except Where Noted
Surface Sides Range Sides Modular Top Rear
Combustible Wall Minimum 14” (356mm) 6” (152mm) 6” (152mm)
Non-Combustible Wall Minimum 0” 0” 0”
Part # 4525587 Rev 4 (29 April 14) Page 5
DIMENSIONS AND SPECIFICATIONS continued
Gas Pressure & Individual Burner Input Rates
North America
Nat.,
Garland GF Series
Open Top (Flame Failure) 26,000 26,000 Target Top 36” models only, per section 3@10,333 3@10,333 Hot Top FF (in lieu of 2 Open Top Burners) 18,000 18,000 Griddle (in lieu of 2 Open Top Burners)(Tstat) 18,000 18,000 Raised Griddle Broiler (3 burners) 3 @11,000 3 @11,000 26” Oven Burner (H-Cast)(Standard or Convection) 38,000 32,000 Space Saver Oven (H-Cast) 32,000 28,000
4.5” wc Manifold BTU/h BTU/h
LPG,
10” wc Manifold
CE & General Export
Nat. (G20),
Garland GF Series
Open Top (Flame Failure) 7.6 7.6 Hot Top FF (in lieu of 2 Open Top Burners) 5.3 5.0 Target Top “36” models, only per section 3@3.0 3@2.7 Griddle (in lieu of 2 Open Top Burners)(Tstat) 5.3 5.3 Raised Griddle Broiler (3 burners) 3 @ 3.0 3 @ 3.0 26” Oven Burner (H-Cast)(Standard or Convection) 11.1 9.3 Space Saver Oven (H-Cast) 9.4 8.2
11.2 mbar Manifold kW kW
LPG (G31),
24.9 mbar Manifold
Reduced Input Rates
Approximate input ratings for adjustable top burners set at LOW:
Garland GF Series
Open Top Burner (Flame Failure) 2.0 0.21 4.2 0.17 Hot Top (Flame Failure) 2.75 0.29 4.9 0.20 Griddle (Tstat) 3.0 0.32 2.0 0.08 Raised Griddle Broiler (Total Of 3 Burners) 3.0 0.32 5.9 0.24 Target Top 2.7 0.28 4.0 0.16
NAT(G20) LPG(G31)
kW m
3
/h kW m3/h
Note: Manifold pressure is to measured at the test spigot located on the /” gas manifold pipe.
Part # 4525587 Rev 4 (29 April 14)Page 6
DIMENSIONS AND SPECIFICATIONS continued
Australia
Garland GF Series
Nat., 1.0kPa Manifold LPG, 2.49 kPa Manifold
MJ/H Injector MJ/H Injector
Open Top (Flame Failure) 30.6 37 (2.64mm) 28.49 53 (1.51mm) Hot Top FF (in lieu of 2 Open Top Burners) 19.0 47 (1.99mm) 18.15 1.2mm Front Fired Hot Top (Target Top) 36.5 52(1.61mm) 36.5 1.0mm Griddle (in lieu of 2 Open Top Burners)(Tstat) 19.0 47 (1.99mm) 18.15 1.2mm Raised Griddle Broiler (3 burners) 30.0 47 (1.99mm) 34.82 61 (0.99 mm) 26” Oven Burner (H-Cast)(Standard) 40.09 30 (3.26mm) 33.76 50 (1.78mm) 26” Oven Burner (H-Cast) (Convection) 40.09 30 (3.26mm) 32.18 51 (1.7mm) Space Saver Oven (H-Cast) 33.7 33 (2.87mm) 27.96 52 (1.61mm)
Gas Inlet Size
Model Width Connection
23-5/8” (600mm) &
35-1/2” (900mm)
47-1/4” (1200mm) &
59-1/2” (1500mm)
3/4” NPT
Rear Gas Connection
1” NPT
Rear Gas Connection
Connection CE Models
(ISO7-1)
3/4” (19.1mm) BSPT
1” (25.4 mm) BSPT
CE Approved Gas Categories
Country Gas Category Gas Type Pressure (mbar)
AT, CH, CY, CZ, DK, EE, ES, FI, GB, GR, HR, IE, IT, LT, LV, NO, PT, RO, SE, SI, SK, TR
BE, CH, CZ, ES, FR, GB, GR, HR, IE, IT, LU, PL, PT I AT, BE, CH, CZ, DE, ES, FR, GB, HU, NL I
CH, CZ, ES, GB, GR, HR, IE, IT, PT II
CH, CZ, ES, GB, II
I
2H
3P
3P
2H3P
2H3P
G20 20
G31 37 G31 50 G20 20 G31 37 G20 20 G31 50
Part # 4525587 Rev 4 (29 April 14) Page 7
INTRODUCTION
1. Check crate for possible damage sustained during transit. Carefully remove unit from crate and again check for damage. Any damage to the appliance must be reported to the carrier immediately.
2. The wires for retaining packing material must be removed from units. Any protective material covering stainless steel parts must also be removed.
3. All equipment is supplied with 6” (152mm) legs unless speci ed to be dais for cove base mounting, casters or deck mount  anged feet. Units 48” (1200mm) and 60” (1500mm) wide have legs factory mounted. Base mounting is required when range is being installed on a combustible  oor.
4. The type of gas and supply pressure that the equipment was set-up for at the factory is noted on the rating plate and on the packaging. This type of gas supply must be used.
5. Do not remove permanently a xed labels, warnings or rating plates from the appliance, for this may invalidate the manufacturer’s warranty.
Rating Plate
All burner input rates are shown on the rating plate, which is located behind the lower front drop down panel under the oven door.
Safety Information
Warning: Accessible parts may become hot during use. Young children should be kept away.
This appliance is for professional use and should only be used by quali ed personnel
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Part # 4525587 Rev 4 (29 April 14)Page 8
INSTALLATION
This product has been certi ed as commercial cooking equipment and must be installed by professional personnel as speci ed. THIS APPLIANCE IS NOT RECOMMENDED FOR RESIDENTIAL INSTALLATION.
Garland suggest installation, maintenance and repairs should be performed by your local Garland/US Range authorized service agency, when ever possible.
Siting
The  oor on which the appliance is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment. Units with ovens must be  tted with legs or casters if installed on a combustible  oor. Adequate clearance must be provided for servicing and proper operation.
Appliances Equipped With Casters
1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B-2006/CSA 6.16B-2006 (or latest edition), and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or latest edition).
2. The front casters of the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick disconnect device or its associated piping.
3. Please be aware that required restraint is attached to a cut out hole in side panel, and if disconnection of the restraint is necessary, be sure to reconnect the device after the appliance has been returned to its original position.
Appliances Equipped With Legs
1. Raise the front of the appliance and block. Do not lay the appliance on its back.
Installing Shelf To Backguard
Note: Shelf may be installed before or after installing the backguard to the range.
1. Loosen 4 bolts on the front of the backguard approximately 1/4” (6mm).
2. Align the 4 slotted holes on the back of the shelf with the 4 bolts on the backguard.
3. Slide the shelf downward until the 4 bolts are engaged in the slotted portion of the keyhole.
4. Tighten the 4 bolts to secure the shelf.
5. On 60” units only, install a sheet metal screw though the hole in the underside of the shelf into the backguard and tighten.
MOUNTING
BOLTS
BACKGUARD
SHELF
SHEETMETAL SCREW
Backguard With High Shelf Or Salamander Mounting Instructions
1. Rear of the range must be easily accessible.
2. Please refer to the installation instructions included with the salamander for further instructions on these units.
3. Place the backguard or high shelf on the rear of the range, slipping the support brackets into the openings in the main body sides.
2. Legs are threaded to be easily screwed into the holes provided on the bottom of the range.
3. Once legs have been attached and secured they can be adjusted to level the appliance and compensate for uneven  ooring.
Part # 4525587 Rev 4 (29 April 14) Page 9
4. For ranges with griddles, care must be taken when mounting the backguard or high shelf. The front panel of the stainless steel backguard or high shelf has an extruding lip at the bottom. This lip must NOT go over the griddle back splash, if it does the backguard will not  t properly and the range will not  ue properly. Refer to illustration for proper installation.
INSTALLATION Continued
BACKGUARD
5. Securely fasten the support brackets to the burner box sides with (4sheet metal screws provided).
SPLASH GUARD
Correct Installation
CLIP GRIDDLE SPLASH GUARD ONTO BACK FLANGE OF GRIDDLE (SHIPPED ON TOP OF GRIDDLE)
BACKGUARD LIP GOES BEHIND BACK FLANGE OF GRIDDLE & OVER ANGLE FLANGE
Incorrect Installation
BACKGUARD LIP ON BACK
FLANGE
OF GRIDDLE
ANGLE FLANGE
FLUSH WITH SIDE PANEL
NOT FLUSH WITH SIDE PANEL
DETAIL AREA
Upright
Main Body Side
Sheet Metal Screws (4 Req'd)
Ventilation Air
The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable code(s) in the country of destination. These appliances shall be installed in a room with su cient ventilation to prevent the occurrence of hazardous concentrations of combustion by-products.
The room containing the appliance is required to have a permanent vent. The minimum e ective area of the vent is related to the maximum rated heat input of the appliance and shall be 4.5 cm2 per kW in excess of 7 kW.
Proper ventilation is critical for optimum performance. The ideal method of ventilating open-top equipment is the use of a properly designed canopy that should extend six inches (152 mm), beyond all sides of the appliance(s) and six feet, six inches (1981mm) above the  oor.
Air vents should be of such a size as to compensate for the e ects of any extract fan in the premises. A strong exhaust will create a vacuum in the room. For an exhaust vent to work properly, replacement air must be equal to the amount of air exhausted. An imbalance between exhaust and replacement air can cause degradation in the appliance’s performance.
All gas burners and pilots need su cient air to operate. Large objects should not be placed in front of the appliance(s) that would obstruct the  ow of air into the front.
Part # 4525587 Rev 4 (29 April 14)Page 10
INSTALLATION Continued
Statutory Regulations
In European countries, installation must be carried out by a competent person and in accordance with the relevant regulations, codes of practice and the related publications of the country of destination.
In the United States, the installation must conform to the National Fuel Gas Code ANSI Z223.1, or latest edition, NFPA No.54 - latest edition/or local code to assure safe and e cient operation. In Canada, the installation must comply with CSA B149.1 and local codes.
Australia Speci c Clause
This appliance must be installed in accordance with the manufacturer’s instructions, local gas  tting regulations and requirements of AS 5601 installation code. All burner adjustments and setting should be made by a quali ed gas technician.
Electrical Connection Settings (Where Applicable)
IMPORTANT- This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes with the National Electrical Code.
220/240 Volt Convection Oven Models
When the appliance is ordered and equipped for 220/240 volt operation, the supply line must be connected to the wiring terminations located inside the terminal box at the rear of the appliance.
For ease of attaching the supply line, there is a removable cover on the terminal box.
Permanent connection to the electrical service must comply with local codes, or in the absence of local codes, with the national electrical code.
All  xed (non-mobile) appliances MUST be  tted with an accessible upstream gas shut o valve as a means of isolating the appliance for emergency shut o and for servicing. A union or similar means of disconnection must be provided between the gas-cock and the appliance.
A manually operable valve must be  tted to the gas supply to the kitchen to enable it to be isolated in an emergency. Wherever practical, this shall be located either outside the kitchen or near to an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation valve system shall be  tted which can be operated from a readily accessible position near to the exit.
In locations where the manual isolation valve is  tted or the automatic system can be reset this notice MUST be posted:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS.”
Installation Notes
Before assembly and connection, check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the rating plate located behind the lower front panel. Connect a unit stamped “NAT” only to natural gas; connect one stamped “PRO” only to propane gas.
B. If it is a new installation have the gas authorities check
meter size and piping to assure that the unit is supplied with the necessary amount of gas pressure required to operate the unit.
C. If it is additional or replacement equipment have the gas
authorities check pressure to make certain that existing meter and piping will supply fuel to the unit with no more than 0.15 Kpa pressure drop.
Gas Connection
The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required  ow rate. The pipe work from the meter to the appliance must be an appropriate size.
Part # 4525587 Rev 4 (29 April 14) Page 11
D. Make certain new piping and connections have been
made in a clean manner and have been purged so that piping compound, chips, etc. will not clog pilots, valves or burners. Use pipe joint compound approved for natural and lique ed petroleum gases.
NOTE: Gas pressure should be checked when the unit is installed with all other equipment on the same line turned on. The operating manifold gas pressure must be the same as that speci ed on the rating plate. If necessary, pressure adjustment may be made at the pressure regulator supplied with the appliance.
INSTALLATION Continued
The appliance pressure regulator provided by the factory is pre-set to the correct manifold pressure. The manifold pressure may require veri cation and adjustment at the installation. Allow at least one burner to be ignited and operating while checking manifold pressure at the test spigot located on the appliance manifold, and adjust the appliance pressure regulator accordingly.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system where pressures are in excess of 1/2 PSIG (3.45kPa.)
5
TO INLET OF SALAMANDER/
8
CHEESEMELTER MANIFOLD
REGULATOR - 6.0"w.c. NATURAL GAS OR 10.0"w.c. PROPANE GAS (SUPPLIED WITH SALAMANDER/ CHEESEMELTER)
Final Preparation
NOTE: Your new range has a plastic coating to help protect the  nish from scratches during shipping. This protective plastic  lm should be peeled o prior to starting the range.
Optional Interconnect Gas Kit
To interconnect range mount salamanders with range
The GF series Garland range can be equipped with a range mount gas salamander. Salamanders can be plumbed independently or be interconnected with the range. See Drawing for various options for mounting onto a 36” (900mm) a 48” (1200mm) or a 60” (1500mm) range.
CUT TUBING (ITEM 15 - 4531608) TO SIZE AS REQUIRED TO SUIT SALAMANDER/CHEESEMELTER TOP OR REAR MANIFOLD INLET CONNECTION
15
SUPPLIED WITH RANGE
3
5
15 4531608 14 13
2127503/2127500 12 11 10
9 8 7 6 2640700 5 3013000 4 3 2
NAT: 2127502/4525047
1
PRO: 2127500/4525048
ITEM NO.
PART NUMBER
ATTACH SUPPORT CLAMP (ITEM 7 - 2640800) TO SUPPORT BRACKET ( ITEM 6 - 2640700) WITH (2)#10-24 SELF-TAPPING SCREWS (ITEM 12 F32 - NOT SHOWN) PROVIDED.
MARK HOLE LOCATIONS AND MOUNT SUPPORT BRACKET (ITEM 6 - 2640700) TO RANGE BACK WITH (2)#10-16 TEKS SELF-DRILL/TAP SCREWS (ITEM 11 - F67 - NOT SHOWN) PROVIDED.
G01738-11
F32
F67 G03716-1 G01738-5 G01474-9
2640800
G01963-1 G01474-5
G01738-14
6.0"wc 3/4"NPT REG. NATURAL GAS/10"wc 3/4" NPT REG. PROPANE GAS - SUPPLIED WITH SALAMANDER/CHEESEMELTER
4.5"wc 3/4"NPT/3/4" ISO 7-1 REG. NATURAL GAS OR 10"wc 3/4"NPT/3/4" ISO 7-1 REG. PROPANE GAS - SUPPLIED W/RANGE
SUPPLIED WITH RANGE
2
13
9
3
3/4" X 51" X 33" TUBING
3/4" NPT X 3.5" PIPE NIPPLE
SCREW-10-24X1/2" PAN HD SELF-TAP TYPE F (NOT SHOWN)
SCREW - #10-16 X 1/2" HEX WASHER HEAD TEKS SELF DRILL/TAP (NOT SHOWN)
3/4" NPT X 3/4" NPT X 1" NPT REDUCING TEE
3/4" NPT X 6.5" PIPE NIPPLE
3/4" NPT X 1/2" NPT 90 DEG. REDUCING ELBOW
PIPE SUPPORT BRACKET CLAMP
PIPE SUPPORT BRACKET
3/4" CC X 3/4" NPT STRAIGHT FITTING
90 DEGREE ELBOW 3/4" NPT (ONE SUPPLIED WITH RANGE)
3/4" NPT X 2IN PIPE NIPPLE (ONE SUPPLIED WITH RANGE)
3/4" NPT PIPE UNION
DESCRIPTION
14
REGULATOR - 4.5" w.c. NATURAL GAS OR 10.0" w.c. PROPANE GAS (SUPPLIED WITH RANGE)
1
2
4
2
10
7
1" NPT GAS SUPPLY CONNECTION
1 1 1 2 2 1 1 1 1 1 2 1 2 3
1
QTY
TO INLET OF RANGE MANIFOLD
6
Optional Interconnect Gas Kit
36in (900mm) G/U/X
Part # 4531606
Part # 4525587 Rev 4 (29 April 14)Page 12
INSTALLATION Continued
TO INLET OF SALAMANDER/ CHEESEMELTER MANIFOLD
FOR LEFT-MOUNTED SALAMANDER/CHEESEMELTER SUBSTITUTE COMPONENTS SHOWN FOR ITEM 17 CIRCLED IN ADJACENT VIEW
6
TO INTER-CONNECT TUBING ( ITEM 18 - 4531608)
17
10
MARK HOLE LOCATIONS AND MOUNT SUPPORT BRACKET (ITEM 9 - 4531602 ) TO RANGE BACK WITH (2) #10-16 TEKS SELF-DRILL/TAP SCREWS (ITEM 14 - F67 - NOT SHOWN) PROVIDED.
ATTACH SUPPORT CLAMP (ITEM 10 - 2640800) TO SUPPORT BRACKET (ITEM 9 - 4531602) WITH (2) #10-24 SELF-TAPPING SCREWS (ITEM 1 F32 - NOT SHOWN) PROVIDED
9
12
TO OUTLET OF SALAMANDER/ CHEESEMELTER REGULATOR
16
13
NOTE: CUT TUBING (ITEM 18 - 4531608) TO SIZE AS REQUIRED TO SUIT SALAMANDER/CHEESEMELTER TOP OR REAR
17
6
MANIFOLD INLET CONNECTION
17
18
3
REGULATOR - 6.0"w.c. NATURAL GAS OR 10.0"w.c. PROPANE GAS (SUPPLIED WITH SALAMANDER/CHEESEMELTER)
SUPPLIED WITH
7
RANGE
SUPPLIED WITH
4
RANGE
2
REGULATOR - 4.5"w.c. NATURAL GAS OR 10.0"w.c. PROPANE GAS (SUPPLIED WITH RANGE)
4
TO INLET OF RANGE MANIFOLD
ATTACH SUPPORT CLAMP (ITEM 10 - 2640800) TO SUPPORT BRACKET (ITEM 9 - 4531602) WITH (2) #10-24 SELF-TAPPING SCREWS (ITEM 1 F32 - NOT SHOWN) PROVIDED
MARK HOLE LOCATIONS AND MOUNT SUPPORT BRACKET (ITEM 9 - 4531602) TO BACK WITH (2) #10-16 TEKS SELF-DRILL/TAP SCREWS (ITEM 14 - F67 - NOT SHOWN) PROVIDED.
18 4531608 17 3013000 16 15 14 13 12 11 3012800 10 2640800
9 4531602 8 4530189 7 6 5 4 3
NAT: 4522421/4525049
2
PRO: 4522422/4525050
1
ITEM NO.
G01474-9
G01738-11
F67 G01738-14 G01738-16
076029-171
G01474-5 G01738-5
076029-204
2127503/2127500
F32
PART NUMBER
SCREW - #10-16 X 1/2" HEX WASHER HEAD TEKS SELF-DRILL/TAP (NOT SHOWN)
4.5"wc 3/4"NPT REG. NATURAL GAS/10"wc 3/4"NPT REG. PROPANE GAS - PROVIDED WITH SALAMANDER/CHEESEMELTER
4.5" wc 1" NPT/ 1" ISO 7-1 REG. NATURAL GAS OR 10"wc 1"NPT/1" ISO 7-1 REG. PROPANE GAS - PROVIDED WITH RANGE SCREW - #10-24 X 1/2" PAN HD SELF-TAP TYPE F (NOT SHOWN)
3/4" X 51" X 33" TUBING
3/4" CC X 3/4" NPT STRAIGHT FITTING
3/4" NPT X 1/2" NPT 90 DEG. REDUCING ELBOW
3/4" NPT X 3.5" PIPE NIPPLE
3/4" NPT X 2.000 PIPE NIPPLE
3/4" NPT X 22.750 PIPE NIPPLE
1" NPT X1" NPT X 3/4" NPT REDUCING TEE
PIPE SUPPORT BRACKET CLAMP
PIPE SUPPORT BRACKET 48/60
1" NPT 90 DEGREE ELBOW(SUPPLIED WITH RANGE)
1" NPT X 2" PIPE NIPPLE (ONE SUPPLIED WITH RANGE)
1" NPT PIPE UNION
90 DEGREE ELBOW 3/4" NPT
3/4" NPT X 6.5" PIPE NIPPLE
DESCRIPTION
TESTING AND ADJUSTMENT
Testing
All  ttings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around all the  ttings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and  ttings require that valve panel(s) lower front panel(s), and/or oven rack(s) be removed. It may be necessary to remove, or at least raise and securely prop griddle(s), hot top(s), and/or top grate(s). All parts removed, (including fasteners), should be stored safely for re­installation.
1. Be sure that all valves and thermostats are in the “OFF” position.
5
6
15
10
9
8
4
11
1 2 1 1 4 1 1 1 2
QTY
2 1 1 3 1 3 1
1 4
Optional Interconnect Gas Kit
48in (1200mm) & 60in (1500mm) G/U/X
Part # 4531606
1" NPT GAS SUPPLY CONNECTION
2. Turn on the main gas supply valve. Light all top section pilots.
3. Leak test all valves and  ttings as described at the beginning of this section. Correct any leaks as required and recheck.
4. Light the oven pilot.
5. Set the oven thermostat to maximum. Leak test all valves and  ttings as described at the beginning of this section. Correct any leaks as required and recheck.
6. Shut o all valves and set thermostat dials to “OFF” or lowest position. All units are tested and adjusted at the factory, however, burners and pilots should be checked upon installation and adjusted if necessary.
Part # 4525587 Rev 4 (29 April 14) Page 13
OPERATION
Flame Failure Technology
The Garland GF series gas range has total  ame failure (also referred to as  ame safety) technology. It is a simple system that monitors the existence of a gas  ame. It can be used on most gas appliances and will turn o the gas supply to any burner using the system when a pilot ignition  ame is not present.
Flame failure systems have been available for many years and it is the “CE” agency standard accepted for European gas appliance approvals. In North America this technology is gaining greater acceptance and various levels of government are making it mandatory in schools and other government institutions.
How Flame Failure Technology Works
For gas restaurant ranges, there are three principles at work in a  ame failure system, they are a safety valve, the thermocouple and the pilot.
Safety Valve
The SIT control used on the new Garland series of restaurant ranges operates both as the mechanism to control the oven temperature (thermostat) and the safety valve for the  ame failure system. This valve contains a magnet which when electrically charged, will hold a check valve in an open state allowing for gas to  ow through the valve as required by either the pilot or main burner. The magnet is charged through an electrical signal sent from the thermocouple when a  ame is present. When no  ame is present, no signal is sent and the magnet releases closing the check valve. Because no gas can  ow through the valve if the pilot is not burning, no gas can build up, decreasing the risks a of any safety conditions.
magnet in the safety valve releases to close o the supply gas.
Pilot
The pilot provides the  ame that the thermocouple uses to generate millivolts. When all three of the above components are placed together a Flame Failure system is created.
The above principles apply no matter what section of the range is using  ame failure technology. When operating open top burners or hot tops the hi-lo valve also acts as a safety valve in the system. The same SIT thermostat as in the oven section of the range is used on  at griddle models.
Burner Operation
Caution: In the event that a binding or malfunctioning valve, or thermostat control is observed DO NOT light the pilots or continue operation until an authorized service technician has inspected the appliance. Failure to do so may result in injury.
Open Top burners
Lighting
1. Push in the valve knob, and turn it counter clockwise to the ignition “” position.
2. While holding the valve knob fully in, light the pilot burner with a match or BBQ ignition device.
Note: On ranges equipped with electric spark igniters, press the igniter button and check that the pilot lights. Should burner ignition fail within 4 seconds, turn the burner valve o and repeat steps 1 through 2. If ignition continues to fail, consult the factory authorized service agency.
Thermocouple
The thermocouple is positioned so that the tip of the thermocouple comes into contact with the pilot  ame when lit. When exposed to a  ame, a properly functioning thermocouple produces a small electrical signal measured in millivolts. This signal is transferred through the electrical wire connecting the thermocouple to the safety valve in the SIT control, and to the magnet inside the valve thereby energizing it. Again, when the magnet is energized, it is able to hold a check valve in an open state allowing gas to  ow through the valve to the burner(s) and pilot(s). If the pilot goes out then the generation of millivolts stops and the
3. When the pilot is lit continue to hold the valve knob fully in for at least 30 seconds, then release it. If the pilot goes out, wait for (5), minutes, then repeat from step 1.
4. When the pilot remains lit, push the valve in again and turn it counter-clockwise to the desired  ame setting position, lighting the burner.
Part # 4525587 Rev 4 (29 April 14)Page 14
OPERATION Continued
Shut Down
1. To turn the burner o and still have the pilot remain on, turn the dial to the ignition “ ” position.
2. To turn the burner and pilot o , turn the dial to the circular “OFF” symbol. The safety device will disengage within 60 seconds.
Hot Tops and Front-Fired Target Tops
Lighting
1. Push in the valve knob, and turn it counter clockwise to the ignition “ ” position.
2. While holding the valve knob fully in, press the igniter button and observe if the pilot lights. If it does not light, repeatedly depress the igniter button until it does.
Note: On ranges equipped with electric spark igniters, press the igniter button and check if the pilot lights. Should burner ignition fail within 4 seconds, turn the burner valve o and repeat steps 1 through 2. If ignition continues to fail, consult the factory authorized service agency.
Ovens (Standard)
Lighting
1. Lower front kick panel below oven door, raise oven hearth bottom for easy access to oven pilot.
2. Turn oven control knob ( gure 1) to “ ” position and then push in to engage the  ow of gas through the safety device to the pilot.
Figure 1
3. When the pilot is lit continue to hold the valve knob fully in for at least 30 seconds, then release it. If the pilot goes out, wait for (5), minutes, then repeat from step 1.
4. When the pilot remains lit, push the valve in again and turn it counter-clockwise to the desired  ame setting position, lighting the burner.
5. For low  ame or simmer push in the valve knob and turn it counter-clockwise to the low  ame position.
6. Surface plates are capable of reaching very high temperatures, solid hot tops 380C(716F) front - red target tops 585C(1085F).
Shut Down
1. To turn the burner o and still have the pilot remain on, turn the dial to the ignition “ ” position.
2. To turn the burner and pilot o , turn the dial to the circular “OFF” symbol. The safety device will disengage within 60 seconds.
3. While holding knob in, light pilot with a match/BBQ lighter or use the spark ignition (if provided) to spark ignite pilot.
4. Continue to hold knob in for 15 seconds after ignition, then release. Pilot should remain lit.
5. If pilot burner fails to light or does not stay lit, wait 5 minutes and repeat steps 2 through 4.
6. Replace hearth or close kick panel, then turn oven thermostat to desired cooking temperature.
7. To shut down main burner turn control knob ( gure 1) to “ ” position.
Warning: Use caution when opening the oven door while it is in use. Hot air or steam may cause injury.
Shut Down
If pilot shut down is required push in oven thermostat knob and turn to “ ” symbol. The system will disengage with in 60 seconds.
Part # 4525587 Rev 4 (29 April 14) Page 15
OPERATION Continued
Convection Ovens
The forced air range oven consists of a food preparation chamber completely sealed from the combustion area. This eliminates the possibility of contamination from  ue products and permits an e cient method of circulating the heated air within the cooking chamber.
During the cooking process in a conventional oven, a vapor barrier and a layer of “cool” air covers the exposed area of the product. In a forced air oven, the fan pushes the heated air over and around the product, sweeping away the vapor barrier and cool air, permitting faster heat penetration. This action permits the use of lower temperatures and shorter cooking times.
The rule of thumb for determining the cooking temperature is to reduce the set temperature by approximately 80°F, (28°C), from that which you would set in a conventional oven. The product should be checked at a point midway in the time required in a conventional oven.
Lighting
1. Lower front kick panel below oven door.
Cool down
1. Turn the oven valve knob to the “ ” position this will prevent the main oven burner from cycling on. ( gure 1).
2. Turn the thermostat to its lowest setting.
3. Open the oven door.
Warning: Use caution when opening the oven door while it is in use. Hot air or steam may cause injury.
4. Set the power switch to the “COOL DOWN” position.
5. Once the oven has cooled turn the power switch to o and close the oven door.
Shut Down
1. If pilot shut down is required push in oven thermostat knob turn to “ ” symbol. The system will disengage with in 60 seconds.
2. Power switch should be in the o position.
Operating Suggestions
2. Push and hold in oven thermostat control valve knob ( gure 1) and turn it counter clockwise to the ignition
position “ ”.
3. While holding knob fully in depress the red igniter button and observe that the pilot  ame is lit. If it does not light, repeatedly depress the igniter button until it does.
Note: On ranges equipped with electric spark igniters, press the igniter button and check if the pilot lights. Should burner ignition fail within 4 seconds, turn the burner valve o and repeat steps 1 through 2. If ignition continues to fail, consult the factory authorized service agency.
4. When the pilot is lit, continue to hold the valve knob fully in for 15 seconds, then release it. If the pilot goes out, wait for  ve (5) minutes, then repeat steps 2 to 4.
Start Up
1. Set the power switch to the “COOK” position.
2. Turn the thermostat to the desired setting.
The motor in your range convection oven is maintenance free since it is constructed with self-lubricating sealed ball bearings. It is designed to provide durable service when treated with ordinary care. We have a few suggestions to follow for the care of your motor.
A. When the motor is operating, it cools itself internally by
air entering the rear of the motor case, provided proper clearance has been allowed.
B. Since the blower wheel is in the oven cavity it is at the
same temperature as the oven. If the motor is stopped while the oven is hot, the heat from the blower wheel is conducted down the shaft and into the armature of the motor. This action could shorten motor life.
C. We recommend, at the end of the bake or roasting
period, when the oven will be idle for any period of time or before shutting down completely, that the doors be left open, and by use of the cool-down position on the fan switch, the fan continues to run for at least 20 minutes. The “FAN” should never be turned “OFF” when the oven section is in use.
Part # 4525587 Rev 4 (29 April 14)Page 16
OPERATION Continued
D. All convection oven model units have a controllable
moisture vent. The vent control is a sliding cover inside the oven cavity. Sliding the vent from left to right will increase or decrease the amount moisture inside the oven during cooking. Dryness or moisture of the  nished product will dictate the setting of the vent. To speed up pre-heat time close the vent during preheat.
Thermostat Controlled Griddles
See griddle seasoning before use.
1. For general thermostat griddle lighting instructions please refer to the section entitled “OVEN (STANDARD)” above. (Steps 2 though 7)
2. Pilots should be lit though the front panel with an extend match or long BBQ lighter. If necessary the front panel of the range can be removed to allow the griddle plates to be raised at the front, block securely.
3. Light pilots located at the front left side of each burner
4. The sensing bulbs must be fully inserted into their individual holders, which are located on the underside of the griddle. To check griddle burner  ame set the thermostat to its maximum setting and then return to pilot.
5. If the griddle has been raised to light the pilots, lower carefully into position, being very careful not to leave any part of the capillary tube in the burner compartment. Replace the front panel of the range.
6. Surface temperature of solid griddle top is capable of reaching at least 265C (509 F).
Griddle/Broiler
See griddle seasoning before use.
Lighting
1 Push in the valve knob, and turn it counter clockwise to
the ignition “ ” position.
2 While holding the valve knob fully in, press the igniter
button and check if the pilot lights. If it does not, repeatedly depress the igniter button until it does.
Note: On ranges equipped with electric spark igniters, press the igniter button and check that the pilot lights. Should burner ignition fail within 4 seconds, turn the burner valve o and repeat steps 1 through 2. If ignition continues to fail, consult the factory authorized service agency.
3. When the pilot is lit continue to hold the valve knob fully in for at least 30 seconds, then release it. If the pilot goes out, wait for (5), minutes, then repeat from step 1.
4. When the pilot remains lit, push the valve in again and turn it counter-clockwise to the desired  ame setting position, lighting the burner.
5. For low  ame or simmer push in the valve knob and turn it counter-clockwise to the low  ame position.
6. Surface Temperature of solid griddle top is capable of reaching at least 380C (716 F).
Shut Down
1. To turn the burner o and still have the pilot remain on, turn the dial to the ignition “ ” position.
Caution: Only authorized service
technicians should be removing thermostat
control knobs. In the event the thermostat
temperature knob has been removed, the set
screw must line up with the hole on the
thermostat control dial.
Part # 4525587 Rev 4 (29 April 14) Page 17
2. To turn the burner and pilot o , turn the dial to the circular “OFF” symbol. The safety device will disengage within 60 seconds.
Range Shut down
1. Turn all valves to the “OFF” position.
2. If the unit is to be shut down for an extended period of time, close the in-line gas valve.
PRODUCT APPLICATION INFORMATION
General
The range is the workhorse of the kitchen because of its versatility. Most frequently used in small applications, such as cafes, schools, church kitchens,  rehouses, and small nursing homes where demands are less taxing. As a general rule of thumb, one four to six burner range with a hot top will be adequate for a restaurant seating 30 to 35.
The top of the range is designed for  exibility and the preparation of numerous medium volume types of products. It may be equipped with two, or even three di erent types of tops and burners, depending on the menu needs. An operation that cooks to order, or uses the range primarily as back-up will  nd that open burners will suit most of their needs.
Preparation of soups, stocks, or sauces is done on a hot top where slow, even cooking is desirable.
Heating larger quantities of food can be done more e ciently than heating small quantities. Pots and pans should be covered whenever possible to reduce energy consumption.
High acid sauces, such as tomato should be cooked in stainless steel rather than aluminum to avoid chemical reaction. Light colored sauces such as Alfredo may be discolored by the use of aluminum, especially if stirred with a metal spoon or whip. Saltwater shell sh may pit aluminum pots if they are frequently used for this purpose.
Use appropriately sized pots and pans to  t each burner. Do not allow pots to overhang plate rail.
NOTE: Many parts of the commercial range are raw steel. Hot tops, griddles, springs, door hooks etc., can react with moisture forming rust. This occurrence is normal and not considered a defect. Clean with a stainless steel or  ber pad. A light coating of cooking oil may be applied.
CAUTION: DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Open Burners
The most traditional uses of open burners are sautéing, pan frying, and small stock pot work. Short-term cooking is the most e cient use for the open burner. Pans should cover as much of the grate as possible to minimize heat loss. The maximum stock pot size to be used on an open burner is 12 inches, (305mm), diameter. Use a pan size large enough to contact all of the grate supports (minimum 6 “, 150mm). Open burners should be turned o when not in use to conserve energy. Leaving a  ame burning is of no advantage since the heat is instantaneous.
Hot Tops
Use of the solid hot tops is recommended where long-term stock pot cooking is required for soups, sauces or stock. Pots can be placed anywhere on the hot tops. Recommended pre-heat time is 30 minutes. This will ensure that the casting is thoroughly saturated with heat. Pots have should  at bottoms for maximum surface contact. Warped or dented pots will not transfer heat evenly, wasting energy and resulting uneven cooking patterns. During slow periods, it is advisable to lower the burner setting to conserve energy.
Crumb Trays
In the event of a grease  re in the crumb tray, call a service technician to inspect for possible damage to components. Do not continue to operate unit until inspected by authorized service agent.
Part # 4525587 Rev 4 (29 April 14)Page 18
MAINTENANCE AND CLEANING
Seasoning
Griddle
A. Remove all factory applied protective material by
washing with hot water, mild detergent or soap solution.
B. Apply a thin coat of cooking oil to the griddle surface,
about one ounce per square foot of griddle surface. Spread over the entire griddle surface with a cloth to create a thin  lm. Wipe o any excess oil with a cloth.
C. Light all burners, set at the lowest possible setting. Some
discoloration will occur when heat is applied to steel.
D. Heat the griddle slowly for 15 to 20 minutes. Then wipe
away oil. Repeat the procedure 2 to 3 times until the griddle has a slick, mirror like  nish.
IMPORTANT: Do not set to a high position (on valve control) or 450° (on thermostat control) during “break-in” period.
NOTE: Steel griddle surface will tone (blue discoloration) from heat. This toning will not diminish function or operation and it is not a defect.
The griddle will not require reseasoning if it is used properly. If the griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again. If the griddle is cleaned with soap and water it will be necessary to reseason the griddle surface.
Cast Iron top Grates
First, remove the cast iron top grates from the range. Wash the cast iron top grates thoroughly with a mild soap and warm water. Dry the cast-iron top grates thoroughly with a clean cloth. Immediately after drying, season the top grates lightly with a non-toxic oil, (Liquid vegetable oil or Pam spray oil) WARNING; DO NOT SEASON THE TOP GRATES WHILE ON THE RANGE TOP! Seasoning grates on the range top over an open  ame could cause a  ash  re. After seasoning, replace the top grates onto the range. Turn all the range top sections “ON LOW”. Allow the top sections to burn in this manner for at least 20 minutes before using pots or pans on the top grates. SEASONING OF THE TOP GRATES WILL BE REQUIRED WHENEVER THEY HAVE BEEN CLEANED. FAILURE TO SEASON GRATES WILL CAUSE RUSTING.
Stainless Steel
Rinse the washed area with a clean sponge dipped in a sanitizing solution and wipe dry with a soft clean cloth before it can dry.
Use a paste (of water and a mild scouring powder) if you have to, but never rub against the grain. All stainless steel has been polished in one direction. Rub with the polish lines to preserve the original  nish. Then thoroughly rinse as before.
To prevent  ngerprints there are several stainless steel polishes on the market that leave an oily or waxy  lm. Do not use on surfaces that will be in contact with food.
Stainless steel may discolor if overheated. These stains can usually be removed by vigorous rubbing with a scouring powder paste.
Use only stainless steel, wood or plastic tools if necessary to scrape o heavy deposits of grease and oil. Do not use ordinary steel scrapers or knives, as particles of the iron may become imbedded and rust. NEVER USE STEEL WOOL.
Either a typical bleach solution or hot water can be used to sanitize stainless steel.
Oven Interior (Porcelain Enamel)
NOTE: Disconnect line cord (if applicable) from power supply before cleaning or servicing.
1. Before cleaning oven interior, remove all oven racks and guides (if “RC” base). Oven racks and guides can be cleaned with a mild soap and warm water or run through dish washer.
2. The porcelain interior can be cleaned with oven cleaners such as “Easy O , or “Dow Oven Cleaner”.
Follow product manufacturer’s instructions for proper use.
Open Top Burners
Cleaning of the range top burner is a simple procedure, and, if done at regular intervals will prolong the life of the range and ensure good  ame characteristics.
1. The most common problem with open burner ranges is spillage. Once the burner ports are partially plugged with food, the air-to-gas mixture is disturbed and results in an ine cient burner.
For routine cleaning, wash with a hot water and detergent solution. Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking.
Part # 4525587 Rev 4 (29 April 14) Page 19
2. Wipe any spills as they occur.
3. Grids and trays should be removed daily, washed, rinsed and dried thoroughly.
MAINTENANCE AND CLEANING Continued
4. Use a wire brush to clean the ports of the burners. Ignite and check for clogged holes.
5. If any clogged holes are apparent, the burner should be lifted out and brushed inside and out with a small Venturi brush. Each port on the burner itself should be cleaned with a properly sized wire or thumb drill. Wash with soap and hot water if grease is observed on the burners. Dry thoroughly.
6. When reinstalling the open top burner head be sure the burner ports are lined up correctly to the pilot. On the cast burner head there is a raised indicator arrow to ensure the burner is installed correctly.
RAISED ARROW INDICATOR
PILOT
hot water. Dry thoroughly. In damp climates, wipe down with a light coating of oil to prevent rusting. Avoid excessive use of water as this could damage the surface and the controls below.
CAUTION: Do not use water on top plates while they are hot or Do not use ice to cool plates.
NOTE: Hot top and front- red target hot top surface will “tone” (blue/brown discoloration) from heat. This toning will not diminish function or operation and is not a defect.
Griddle
To produce evenly cooked, browned griddle products, keep griddle free from carbonized grease. Carbonized grease on the surface hinders the transfer of heat from the griddle surface to food product. This results in uneven browning and loss of cooking e ciency, and worst of all, carbonized grease tends to cling to grilled foods, giving them a highly unsatisfactory and unappetizing appearance. To keep the griddle clean and operating at peak performance, follow these simple instructions:
A. AFTER EACH USE clean griddle thoroughly with a grill
scraper or spatula. Wipe o any excess debris left from cooking process.
7. If an abnormal  ame appears around the edges, it is usually a sign of grease or dirt in the throat of the burner. Remove the burner venturi (main body that the burner heads sit on) to access the air shutter opening. Remove grease and dirt from the air shutter area carefully. Do not adjust the shutter setting. The air shutter allows the proper amount of air to mix with the  ow of gas coming in from your valve/thermostat ori ce and should not be adjusted unless by a licensed gas  tter technician.
Cast Iron Top & Grates
Cast iron top and grate(s) can be cleaned with mild soap and warm water. For baked on material, a wire brush can be used. Dry thoroughly. Lightly coat with vegetable oil to help prevent rust from forming.
Hot Tops and Front-Fired Target Hot Tops
While the surface is still slightly warm, wipe down with a clean burlap cloth. Burnt on spillage should be scraped o . If necessary, remove the plate and wash in a sink with soap and
B. ONCE A DAY clean griddle surface with a grill brick and
grill pad. Remove grease container and clean thoroughly, in the same manner as any ordinary cooking utensil.
C. ONCE A WEEK clean griddle surface thoroughly. If
necessary, use a grill stone or grill pad over the griddle surface. Rub with grain of the metal while still warm. A detergent may be used on the plate surface to help clean it, but care must be taken to be sure it is thoroughly removed. After removal of detergent, the surface of the plate should be covered with a thin  lm of oil to prevent rusting. To remove discolorations, use a non-abrasive cleaner. Before re-using, the griddle must be reseasoned. Keep griddle drain tube to grease container clear at all times.
CAUTION This griddle plate is steel, but the surface is relatively soft and can be scored or dented by careless use of a spatula.
Be careful not to dent, scratch, or gouge the plate surface. This will cause food to stick in those areas. Also, note, since this is a steel griddle if a light coating of oil is not always present rust will develop on exposed and uncoated areas.
Part # 4525587 Rev 4 (29 April 14)Page 20
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