Garland G24-15HFSD Service Manual

Page 1
GARLAND MODEL
G24 Series
Toll Free Phone, (US & Canada): (800) 427-6668
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
FORM # G24 series (Rev 10)
Page 2
Page 2 FORM # G24 series (Rev 10)
Page 3
GARLAND MODEL
G24 Series
Hot Plate G24-15H . ..................................................................................................................Page 4
Hot Plate Models G24-15HFSD . . .............................................................................................. Page 6
Griddles Models G24-24G,-36G & G24-24GTH,-36GTH
Throttle Type UN Griddle Control System................................................................................. Page 10
Griddles Models G24-48G,-60G,-72G & G24-48GTH,-60GTH,-72GTH
Throttle Type UN Griddle Control System................................................................................. Page 14
Griddles Models G24-24GTHX, G24-36GTHX, G24-48GTHX, G24-60GTHX And G24-72GTHX
Snap Action Hydraulic Thermostat System .............................................................................. Page 18
Griddles Flame Failure Series Models G24--24GFSD And G24-36GFSD .............................. Page 22
Griddles Flame Failure Series Models G24-48GFSD 60GFSD And -72GFSD ...................... .Page 26
Revision History ........................................................................................................................ Page 30
Page 3FORM # G24 series (Rev 10)
Page 4
HOT PLATE
MODELS: G24-15H
Page 4 FORM # G24 series (Rev 10)
Page 5
GARLAND PARTS IDENTIFICATION
Hot Plate G24-15H
MODEL
ITEM PART # DESCRIPTION
1 G0220-01-8P Main Top Assembly (Plated) 1 2 G0231-1-7 Burner Rest Support 2 3 G0230-1-8 Burner Rest 1
4
5 6 G0232-1-8 Pilot Bracket 1
7
8 1090103 Drip Tray Small 1
9 G0227-1-9 Front Drip Pan 1 10 G0234-1-7 Main Bottom 1 11 G0235-1-7 Drip Pan Support 2
12A F157 Leveling Bolt-3/8-16x1 1/16” 4 12B 078109-2 4” Adjustable Metal Leg 4
13 3077101 Garland Nameplate 4-7/8” 1 14 G0486-1-7 Lower Front Panel Support 2 15 G0226-1-9 Lower Front Panel 1 16 G0225-1-9 Upper Front Panel 1 17 G2227-2-7 Bracket 2
18
19 G0229-01 Manifold Assembly 1 20 G0233-1-7 Side Aeration Shield 2 21
22
G0236-1-8 Main Back 1 G0236-1-9 Main Back 1
G7804-280 Lighter Assembly
G2588-01-82 Main Side Assembly L/H 1 G2588-01-92 Main Side Assembly L/H 1
G2588-01-81 Main Side Assembly R/H 1 G2588-01-91 Main Side Assembly R/H 1
1086199 Gum Valve 1/8
G4447-XX Valve Top Burner Less Hood 2
M8-49 Small Hood Natural M8-56 Small Hood Propane
23
24 25 1089201 Top Burner Front 1 26 1089200 Top Burner Rear 1 27 G0312-1-9 Banking Plate 1 28 G5429E Top Ring Grate Enamelled 2 29 G01460-1-8E Top Grate - Enamelled 1
30* G1555-1 Front I.D. Plate 1 31* G1555-2 Rear I.D Plate 1
32 1032617 Top Lighter Tube 1/8 OD x 17 1 33 G01738-19 Nipple 3/4 NPT x 23 3/4 “ 1
34
35 G01961-1 Coupling 3/4 NPT 1 36 2285999 Leg Channel Assembly 15” 2
* NOT ILLUSTRATED
G02716-2 Dial - (Universal) Medium Shaft G02725-1 Dial Insert (OFF)
1028000 Air Shutter
2127502 Gas Regulator Natural 4.5” 2127500 Gas Regulator Propane 10”
RECOMMENDED STOCK PARTS
G24-15H
QUANTITY
1
1
2 2 2 2 2
1 1
Page 5FORM # G24 series (Rev 10)
Page 6
HOT PATE
MODELS: G24-15HFSD
Hot Plate-02.dwg
Page 6 FORM # G24 series (Rev 10)
Page 7
GARLAND PARTS IDENTIFICATION
Hot Plate Models G24-15HFSD
MODEL
ITEM PART # DESCRIPTION
1 G0220-01-8P Main Top Assembly (Plated) 1 2 G0231-1-7 Burner Rest Supports 2 3 G0230-1-8 Burner Rests 1
4
5
6*
7* 2200704 3/16” Compression Nut 2 8* 2520804 Sleeve 3/16” COMP #0.957.025 2 9* 2527300 Pilot Bracket 43-40FFX 1
10
11 1090103 Drip Tray Small 1 12 G0227-1-9 Front Drip Pan 1 13 G0234-1-7 Main Bottom 1
14 G0235-1-7 Drip Pan Support 2 15A F157 Leveling Bolt-3/8-16x1 1/16” 4 15B 078109-2 4” Adjustable Metal Leg 4
16 3077101 Garland Nameplate 4 7/8” 1
17 G0486-1-7 Lower Front Panel Support 2
18 G0226-1-9 Lower Front Panel 1
19 2491600 Upper Front Panel 2
20 G2227-2-7 Bracket 2
21
22 G0229-01 Manifold Assembly 1
23 G0233-1-7 Side Aeration Shield 2
24*
25
26* 2198102 Valve Connector Fitting 10 MM 2 27* 2208800 Orifice Block 2 28* 2203400 Counter Sunk Hex Pipe Plug 1/8 NPT” 2
29
30* G01917-1 Elbow 1/8” NPT STR. Brass 115-A 1
31*
32* 2200202 24” H T Wire Lead 2
33
34* 2200706 Nut Thermo Retaining 2 35* 2200707 Nut Electrode 2
36 2200708 Electrode 2
37
38
39 1028000 Air Shutter 2
40 1089201 Top Burner Front 1
41 1089200 Top Burner Rear 1
42 G0312-1-9 Banking Plate 1
43 G5429E Top Ring Grate Enamelled 2
* NOT ILLUSTRATED
G0236-1-8 Main Back 1 G0236-1-9 Main Back 1
2520800 Burner Pilot 0190-613
2520801 Orifice Pilot 51 (NAT) 2 2520802 Orifice Pilot 30 (LP) 2 2520803 Orifice Pilot 62 (Manufacture Gas) 2
G2588-01-82 Main Side Assembly L/H 1 G2588-01-92 Main Side Assembly L/H 1
G2588-01-81 Main Side Assembly R/H 1 G2588-01-91 Main Side Assembly R/H 1
G03674-2 Valve -Pilot 3/16” Angle 90 deg
2187100 Flame Failure Valve Oven
21045XX Orifice Fitting 2
M8-49 Small Hood Natural 2 M8-56 Small Hood Propane 2
2200600 18” Thermocouple 2200602 24” Thermocouple
1309201 Piezo Igniter #1244-41
G02716-2 Dial - (Universal) Medium Shaft
G02725-38 Dial Insert
RECOMMENDED STOCK PARTS
G24-15HFSD
QUANTITY
2
2 2
1 1
2
2 2
Page 7FORM # G24 series (Rev 10)
Page 8
GARLAND PARTS IDENTIFICATION
Hot Plate Models G24-15HFSD
MODEL
ITEM PART # DESCRIPTION
44 G01460-1-8E Top Grate - Enamelled 1 45* G1555-1 Front I.D. Plate 1 46* G1555-2 Rear I.D Plate 1 47* 2324000 Pilot Tube - Front 1 48* 2324100 Pilot Tube - Rear Burner Pilot 1
49 G01738-19 Nipple 3/4 NPT x 23 3/4 “ 1
2127502 Gas Regulator Natural 4.5”
50
2127500 Gas Regulator Propane 10” 3018200 Regulator Nat 4.5 (R500FM-66) CE Mark Model Only 3018201 Regulator Pro 10.0 (R5210-512) CE Mark Model Only
51 G01961-1 Coupling 3/4 NPT 1
52 2285999 Leg Channel Assembly 15” 2
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G24-15HFSD
QUANTITY
1 1 1 1
Page 8 FORM # G24 series (Rev 10)
Page 9
NOTES
Page 9FORM # G24 series (Rev 10)
Page 10
GRIDDLES
MODELS: G24-24G, 36G &
G24-24GTH, -36GTH
Griddle G24-01.dwg
Page 10 FORM # G24 series (Rev 10)
Page 11
GARLAND PARTS IDENTIFICATION
Griddles Models G24-24G,-36G & G24-24GTH,-36GTH
MODEL
QUANTITY
ITEM PART # DESCRIPTION
G24-24G
G24-24GTH
G24-36G
G0567-024-8 Griddle Assembly 1 1
2220999 24” Grooved Griddle Assy. 1 1 2220494 Griddle Ass’y 24G-U1R (Grooved 12” R /H) 1 1 2220495 Griddle Ass’y 24G-U1L (Grooved 12” L/H) 1 1
1
2
3 1473499 Bulb Clamp & Shield Assembly 2 3
4
5
6
7
8 G0312-1-9 Banking Plate 1 1 1 1
9 G0102-1-6 Burner Air Baffle 2 2 3 3 10 G2176-01-8 Grease Pan Assembly 1 1 1 1 11 G0101-1-6 Centre Aeration Shield 1 1 2 2
12A F157 Leveling Bolt-3/8-16x1 1/16” 4 4 4 4 12B 078109-2 4” Adjustable Metal Leg 4 4 4 4
13 G2227-2-7 Bracket 2 2 2 2 14 G2175-1-9 Grease Pan Front 1 1 1 1 15 G0486-1-7 Lower Front Panel Support 2 2 2 2
16
17
18
19
20 G7474-1-7 Cover (Grease Tray) 1 1 1 1
21* G1555-6 Blank I.D Plate 2 2 3 3
22 3077101 Garland Nameplate 4 7/8” 1 1 1 1 23 G0728-1-8P Therm. Guard-Plated C/W Nuts 2 2 3 2
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G0567-036-8 Griddle Assembly 1 1
2220799 36” Grooved Griddle Assy. 1 1 2220795 36” Grooved Griddle Assy. 1 2220796 36” Grooved Griddle Assy. 1 2220797 36” Grooved Griddle Assy. 1 2220798 36” Grooved Griddle Assy. 1 1 4518972 Burner Rest 2 2 4518970 Burner Rest 2 2
G0104-24-8 Main Back 1 1 G0104-24-9 Main Back 1 1 G0104-36-8 Main Back 1 1 G0104-36-9 Main Back 1 1 G0134-24-6 Flue Back 1 1 G0134-24-9 Flue Back 1 1 G0134-36-6 Flue Back 1 1 G0134-36-9 Flue Back 1 1 G0103-24-6 Rear Aeration Shield 1 1
G0103-36-6 Rear Aeration Shield 1 1 G2588-01-82 Main Side Assembly L/H 1 1 1 1 G2588-01-92 Main Side Assembly L/H 1 1 1 1
G097-24-9 Lower Panel G097-36-9 Lower Panel G096-24-9 Top Panel 1 1 G096-36-9 Top Panel 1 1
G095-024 Manifold Assembly 1 1
G095-036 Manifold Assembly 1 1 G091-24-7 Main Bottom 1 1 G091-36-7 Main Bottom 1 1
G24-36GTH
Page 11FORM # G24 series (Rev 10)
Page 12
GARLAND PARTS IDENTIFICATION
Griddles Models G24-24G,-36G & G24-24GTH,-36GTH
ITEM PART # DESCRIPTION
MODEL
QUANTITY
G24-24G
24
25
26
27
G2588-01-81 Main Side Assembly R/H 1 1 1 1 G2588-01-91 Main Side Assembly R/H 1 1 1 1
G099-1-61 Side Aeration Shield R/H 1 1 1 1
G099-1-62 Side Aeration Shield L/H 1 1 1 1 G0100-24-6 Thermostat Shield 1 1 G0100-36-6 Thermostat Shield 1 1
G0114-1
3072900
Thermostat UN Up To Serial Number 9805CG191R Thermostat
Effective From Serial Number 9805CG192R M8-33 Small Hood Natural M8-50 Small Hood Propane
G02716-2 Dial - (Universal) Medium Shaft
28
G02725-14 Dial Insert (OFF/100F/450F)
G02725-7 Dial Insert (OFF/40C/230C)
29
30 G01494-8 1/4 Aluminun Tubing x 11.000” 2 2 3 3
31
G02716-2 Dial - (Universal) Medium Shaft G02725-2 Dial Insert (OFF/MAX/MIN)
G0105-00 Hi-Lo Valve (Less Hood) 2 3
M8-33 Small Hood Natural M8-50 Small Hood Propane
G0554-1 3C-2 Pilot Natural
32
33* G01474-5 90 Deg. Elbow - 3/4 NPT Manufactured 1 1 1 1 34* G01738-16 3/4” NPT Pipe x 22 3/4” 1 1 1 1
35 36 37 G2402-3-5 Top Support Prop 1 1 1 1 38 G2539-04-6 Grease Chute Assembly 1 1 1 1 39 G6809 Gum Valve 1/4 2 2 3 3
40
41
* NOT ILLUSTRATED
G0554-2 3C-2 Pilot Propane
G0554-3 3C-2 Pilot Manufactured 2 2 3 3
1014900 Griddle H Burner 1028002 Air Shutter
2127502 Gas Regulator Natural 4.5” 2127500 Gas Regulator Propane 10”
2285995 Leg Channel Assembly 36” 2 2 2285997 Leg Channel Assembly 24” 2 2
2 3 2 3
2 3 2 3 2 2 3 3 2 2 3 3
2 2 3 3 2 2 3 3
1 1 1 1 1 1 1 1
G24-24GTH
G24-36G
2 3
2 3
2 3 2 3 2 3
RECOMMENDED STOCK PARTS
G24-36GTH
Page 12 FORM # G24 series (Rev 10)
Page 13
NOTES
Page 13FORM # G24 series (Rev 10)
Page 14
GRIDDLES
MODELS: G24-48G, -60G, -72G &
G24-48GTH, -60GTH, -72GTH
Griddle G24-02.dwg
Page 14 FORM # G24 series (Rev 10)
Page 15
GARLAND PARTS IDENTIFICATION
Griddles Models G24-48G,-60G,-72G & G24-48GTH,-60GTH,-72GTH
MODEL
QUANTITY
ITEM PART # DESCRIPTION
G24-48G
G24-48GTH
G24-60G
G24-60GTH
G24-72G
G0567-048-8 Griddle Assembly 1 1
1
2
3 1473499 Bulb Clamp & Shield Assembly 4 5 6
4
5
6
7
8 G0312-1-9 Banking Plate 2 2 2 2 2 2
9 G0102-1-6 Burner Air Baffle 4 4 5 5 6 6 10 G2176-01-8 Grease Pan Assembly 2 2 2 2 2 2 11 G0101-1-6 Centre Aeration Shield 2 2 3 3 4 4
12A F157 Leveling Bolt-3/8-16x1 1/16” 8 8 8 8 8 8 12B 078109-2 4” Adjustable Metal Leg 8 8 8 8 8 8
13 G2227-2-7 Bracket 4 4 4 4 4 4 14 G2175-1-9 Grease Pan Front 2 2 2 2 2 2 15 G0486-1-7 Lower Front Panel Support 4 4 4 4 4 4
16
17
18
19
20 G7474-1-7 Cover (Grease Tray) 2 2 2 2 2 2
21* G1555-6 Blank I.D Plate 4 4 5 5 6 6
22 3077101 Garland Nameplate 4 7/8” 2 2 2 2 2 2 23 G0728-1-8P Therm. Guard-Plated C/W Nuts 4 4 5 5 6 6
24
25
26
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
G0567-060-8 Griddle Assembly 1 1 G0567-072-8 Griddle Assembly 1 1
4518972 Burner Rest 2 2 1 1 4518970 Burner Rest 1 1 2 2
G0104-24-8 Main Back 2 2 1 1 G0104-24-9 Main Back 2 2 1 1 G0104-36-8 Main Back 1 1 2 2 G0104-36-9 Main Back 1 1 2 2 G0134-24-6 Flue Back 2 2 1 1 G0134-24-9 Flue Back 2 2 1 1 G0134-36-6 Flue Back 1 1 2 2 G0134-36-9 Flue Back 1 1 2 2 G0103-24-6 Rear Aeration Shield 2 2 1 1
G0103-36-6 Rear Aeration Shield 1 1 2 2 G2588-01-82 Main Side Assembly L/H 1 1 1 1 1 1 G2588-01-92 Main Side Assembly L/H 1 1 1 1 1 1 G2588-02-82 Main Side Assembly L/H 1 1 1 1 1 1
G097-24-9 Lower Panel 2 2 1 1 G097-36-9 Lower Panel 1 1 2 2 G096-24-9 Top Panel 2 2 1 1 G096-36-9 Top Panel 1 1 2 2
G095-024 Manifold Assembly 2 2 1 1
G095-036 Manifold Assembly 1 1 2 2 G091-24-7 Main Bottom 2 2 1 1 G091-36-7 Main Bottom 1 1 2 2
G2588-01-81 Main Side Assembly R/H 1 1 1 1 1 1 G2588-01-91 Main Side Assembly R/H 1 1 1 1 1 1 G2588-02-81 Main Side Assembly R/H 1 1 1 1 1 1
G099-1-61 Side Aeration Shield R/H 2 2 2 2 2 2 G099-1-62 Side Aeration Shield L/H 2 2 2 2 2 2
G0100-24-6 Thermostat Shield 2 2 1 1 G0100-36-6 Thermostat Shield 1 1 2 2
G24-72GTH
Page 15FORM # G24 series (Rev 10)
Page 16
GARLAND PARTS IDENTIFICATION
Griddles Models G24-48G,-60G,-72G & G24-48GTH,-60GTH,-72GTH
MODEL
QUANTITY
ITEM PART # DESCRIPTION
G24-48G
G24-48GTH
G24-60G
G24-60GTH
G24-72G
G0114-1 Thermostat Up to Serial # 9805CG191R
27
3072900 Thermostat From Serial # 9805CG191R
M8-33 Small Hood Natural M8-50 Small Hood Propane
G02716-2 Dial - (Universal) Medium Shaft
28
G02725-14 Dial Insert (OFF/100F/450F)
G02725-7 Dial Insert (OFF/40C/230C)
29
30
G02716-2 Dial - (Universal) Medium Shaft G02725-2 Dial Insert (OFF/MAX/MIN) G01494-8 1/4 Aluminum Tubing x 11.000” G0105-00 Hi-Lo Valve (Less Hood)
31
M8-33 Small Hood Natural M8-50 Small Hood Propane
G0554-1 3C-2 Pilot Natural
32
33 G01474-5 90 Deg. Elbow - 3/4 NPT Manufactured 3 3 3 3 3 3
34
35 36 37 G2402-3-5 Top Support Prop 2 2 2 2 2 2 38 G2539-04-6 Grease Chute Assembly 2 2 2 2 2 2 39 G6809 Gum Valve 1/4 4 4 5 5 6 6 40 G01963-1 Union 3/4 NPT (1026905) 1 1 1 1 1 1 41 G03716-1 1”x.75x.75” Reducing Tee 1 1 1 1 1 1
42* G0623-1-7 Griddle Support Strip 1 1 1 1 1 1
43
44* G01476-2 Tee 3/4 NPT 1 1 1 1 1 1 45* G01738-14 Nipple 3/4 NPT x 2” 2 2 2 2 2 2 46* 2437100 1”- 3/4” Reducing Adaptor 1 1 1 1 1 1
47 2285995 Leg Channel Assembly 36” 4 4 48 2285997 Leg Channel Assembly 24” 4 4
49
* NOT ILLUSTRATED
G0554-2 3C-2 Pilot Propane
G0554-3 3C-2 Pilot Manufactured 4 4 5 5 6 6
G01738-16 3/4” NPT Pipe x 22 3/4 2 2 2 2 3 3 G01738-20 3/4” NPT x10 5/8” Manifold Pipe 2 2 2 2 1 1
1014900 Griddle H Burner 1028002 Air Shutter
2127502 Gas Regulator Natural 4.5” 2127500 Gas Regulator Propane 10”
2285995 Leg Channel Assembly 36” 2 2 2285997 Leg Channel Assembly 24” 2 2
60” Models Use 2 Different Leg Channel Sizes
RECOMMENDED STOCK PARTS
4 5 6 4 5 6
4 5 6 4 5 6
4 5 6 4 5 6 4 5 6 4 4 5 5 6 6 4 5 6 4 5 6 4 5 6 4 4 5 5 6 6 4 4 5 5 6 6
4 4 5 5 6 6 4 4 5 5 6 6
G24-72GTH
Page 16 FORM # G24 series (Rev 10)
Page 17
NOTES
Page 17FORM # G24 series (Rev 10)
Page 18
GRIDDLES
MODELS: G24-24GTHX, G24-36GTHX,
G24-48GTHX, G24-60GTHX & G24-72GTHX
4519739
Page 18 FORM # G24 series (Rev 10)
Page 19
GARLAND PARTS IDENTIFICATION
Griddles Models G24-24GTHX, G24-36GTHX, G24-48GTHX, G24-60GTHX & G24-72GTHX
MODEL
QUANTITY
ITEM PART # DESCRIPTION
G24-
G24-
G24-
24GTHX
36GTHX
4518923 24” Griddle Assy Reg. 1 4518924 24” Griddle Assy Grooved 1 4518925 24” Griddle Assy 12” RH 1 4518926 24” Griddle Assy 12” LH 1 4518931 36” Griddle Assy Reg. 1 4518932 36” Griddle Assy Grooved 1
1
2 4517190 Bulb Clamp & Shield Assy 2 3 4 5 6
3
4
5
6
7 G0103-24-6 24” Rear Aeration Shield 1 2 1 8 G0103-36-6 36” Rear Aeration Shield 1 1 2
9 1014900 Griddle H Burner 2 3 4 5 6 10 1028002 Air Shutter 2 3 4 5 6 11 G01476-2 Tee 3/4 NPT 1 1 1
12
13 G01963-1 Union 3/4 NPT 1 1 1 14 G01474-5 90 Deg. Elbow-3/4 NPT 1 1 3 3 3 15 G01738-16 3/4 NPT Pipe X 22 3/4” 1 1 2 2 2 16 G0102-1-6 Burner Air Baffle 2 3 4 5 6 17 4520831 Center Aeration Shield 1 2 2 3 4
18
19
20 G099-1-61 Side Aeration Shield R/H 1 1 1 1 1 21 G099-1-62 Side Aeration Shield L/H 1 1 1 1 1 22 4518972 Burner Rest 24” 2 4 2 23 4518970 Burner Rest 36” 2 2 4 24 4519248 Radiation Shield Assy 24” 1 2 1 25 4519247 Radiation Shield Assy 36” 1 1 2 26 G095-024 Manifold Assy 24” 1 2 27 G095-036 Manifold Assy 36” 1 2 1 28 4519009 Top Panel 24” 1 2 1 29 4519008 Top Panel 36” 1 1 2
* NOT ILLUSTRATED
4518933 36” Griddle Assy 12” RH 1 4518934 36” Griddle Assy 12” LH 1 4518935 36” Griddle Assy 24” RH 1 4518936 36” Griddle Assy 24” LH 1 4518943 48” Griddle Assy Reg. 1 4518944 60” Griddle Assy Reg. 1 4518946 72” Griddle Assy Reg. 1
G0134-24-6 24” Flue Back 1 2 1 G0134-24-9 24” Flue Back SS 1 2 1 G0134-36-6 36” Flue Back 1 1 2 G0134-36-9 36” Flue Back SS 1 1 2 G0104-24-8 24” Main Back 1 2 1 G0104-24-9 24” Main Back 1 2 1 G0104-36-8 36” Main Back 2 1 2 G0104-36-9 36” Main Back 2 1 2
G01738-16 3/4 NPT Pipe X 22 3/4” 2 2 1 G01738-20 3/4 NPT Pipe X 10 5/8” 2 2 1
G2588-01-82 Main Side Assembly L/H PT 1 1 2 2 2 G2588-01-92 Main Side Assembly L/h S.S. 1 1 2 2 2 G2588-02-82 Main Side Assembly L/H AZ 1 1 2 2 2 G2588-01-81 Main Side Assembly R/H PT 1 1 2 2 2 G2588-01-91 Main Side Assembly R/H S.S. 1 1 2 2 2 G2588-02-81 Main Side Assembly R/H AZ 1 1 2 2 2
RECOMMENDED STOCK PARTS
G24-
48GTHX
G24-
60GTHX
72GTHX
Page 19FORM # G24 series (Rev 10)
Page 20
GARLAND PARTS IDENTIFICATION
Griddles Models G24-24GTHX, G24-36GTHX, G24-48GTHX, G24-60GTHX & G24-72GTHX
MODEL
QUANTITY
ITEM PART # DESCRIPTION
G24-
G24-
G24-
24GTHX
36GTHX
30 4519007 Thermostat Panel 24” 1 2 1 31 4518960 Thermostat Panel 36” 1 1 2 32 2431900 Orifice Fitting Assembly 2 3 4 5 6
33
34 4520720 7/16 Flexible – Tubing Valve – Thermostat 2 3 4 5 6 35 36 076050-26 Elbow Comp. 69-6c.3/8T x 3/8M. 2 3 4 5 6 37 1089100 Knob 2 3 4 5 6 38 G0728-1-8P Therm. Guard-Plated C/W Nuts 2 3 4 5 6
39A G02716-1 Dial (Universal) Small Shaft 2 3 4 5 6
39B
40 41 G02352-1 Elbow 3/8 NPT To 7/16CC 69-7C 2 3 4 5 6 42 4520721 3/8 Flexable – Tubing Thermostat – Orifice 2 3 4 5 6 43 3077101 Garland Nameplate 4 7/8” Small 1 1 1 1 1
44
45 4518969 Grease Tray Cover 1 1 2 2 2 46 4518967 Grease Pan Assy 1 1 2 2 2
47 4518968 Grease Pan Handle 1 1 2 2 2 48A F157 Leveling Bolt – 3/8 -16x 1 1/16” 4 4 8 8 8 48B 078109-2 4” Adjustable Metal Leg 4 4 8 8 8
49 G01738-14 Nipple 3/4 NPT X 2” 2 2 2
50
51 4518983 Grease Chute Assy 1 1 2 2 2
52 G0312-1-9 Banking Plate 1 1 2 2 2
53 G6809 Gum Valave 1/4” 2 3 4 5 6
54 2285995 Leg Channel Assembly 36” 2 4
55 2285997 Leg Channel Assembly 24” 2 4
56
57* 1822602 Label ON/OFF – W/English & French 1 1 1 1 1
* NOT ILLUSTRATED
4518957 Orifice Holder (Natural #30) 2 3 4 5 6 4518957 Orifice Holder (Propane #51) 2 3 4 5 6
4518984 On-Off Valve
G02725-19 Dial Insert (OFF / 100F / 450F) 2 3 4 5 6 G02725-11 Dial Insert (OFF / 40F / 250F) 2 3 4 5 6
4518985 GS Thermostat
G0554-1 3C-2 Pilot Natural G0554-2 3C-2 Pilot Propane
2127502 Gas Regulator Natural 4” 2127500 Gas Regulator Propane 10”
2285995 Leg Channel Assembly 36” 2 2285997 Leg Channel Assembly 24” 2
60” Models Use 2 Different Leg Channel Sizes
2 3 4 5 6
2 3 4 5 6
2 3 4 5 6 2 3 4 5 6
1 1 1 1 1 1 1 1 1 1
RECOMMENDED STOCK PARTS
G24-
48GTHX
60GTHX
G24-
72GTHX
Page 20 FORM # G24 series (Rev 10)
Page 21
NOTES
Page 21FORM # G24 series (Rev 10)
Page 22
GRIDDLES
MODELS: G24-24GFSD AND
G24-36GFSD
Griddle G24-03.dwg
Page 22 FORM # G24 series (Rev 10)
Page 23
GARLAND PARTS IDENTIFICATION
Griddles Flame Failure Series Models G24-24GFSD AND G24-36GFSD
MODEL
ITEM PART # DESCRIPTION
G24-24GFSD G24-36GFSD
G0567-024-8 Griddle Assembly 1
2220999 24” Grooved Griddle Assembly 1 2220997 24” Grooved Griddle Assembly 1 2220998 24” Grooved Griddle Assembly 1
1
2
3
4
5
6
7 G0312-1-9 Banking Plate 1 1 8 G0102-1-6 Burner Air Baffle 2 3 9 G2176-01-8 Grease Pan Assembly 1 1
10 G0101-1-6 Centre Aeration Shield 1 2 11A F157 Leveling Bolt-3/8-16x1 1/16” 4 4 11B 078109-2 4” Adjustable Metal Leg 4 4
12 G2227-2-7 Bracket 2 2
13 G0486-1-7 Lower Front Panel Support 2 2
14 G2175-1-9 Grease Pan Front 1 1
15
16
17
18
19 G7474-1-7 Cover (Grease Tray) 1 1
20* G1555-6 Blank I.D Plate 2 3
21 3077101 Garland Nameplate 4 7/8” 1 1
22 G0728-1-8P Therm. Guard-Plated C/W Nuts 2 3
* NOT ILLUSTRATED
G0567-036-8 Griddle Assembly 1
2220799 36” Grooved Griddle Assembly 1 2220797 36” Grooved Griddle Assembly 1 2220798 36” Grooved Griddle Assembly 1 2220795 36” Grooved Griddle Assembly 1 2220796 36” Grooved Griddle Assembly 1 4518972 Burner Rest 1
4518970 Burner Rest 1 G0104-24-8 Main Back 1 G0104-24-9 Main Back 1 G0104-36-8 Main Back 1 G0104-36-9 Main Back 1 G0134-24-6 Flue Back 1 G0134-24-9 Flue Back 1 G0134-36-6 Flue Back 1 G0134-36-9 Flue Back 1 G0103-24-6 Rear Aeration Shield 1 G0103-36-6 Rear Aeration Shield 1
G2588-01-82 Main Side Assembly L/H 1 1 G2588-01-92 Main Side Assembly L/H 1 1
1493000 Lower Front Panel 24” 1
2031600 Lower Front Panel 36” 1
2171900 Upper Front Panel 24” 1
2172000 Upper Front Panel 36” 1
2020699
G095-024
2020698
G095-036
G091-24-7 Main Bottom 1 G091-36-7 Main Bottom 1
Manifold Assembly G24-24G Up to Serial # 9602CG147R Manifold Assembly From Serial # 9602CG148R Manifold Assembly G24-36G Up to Serial # 9602CG147R Manifold Assembly From Serial # 9602CG148R
RECOMMENDED STOCK PARTS
QUANTITY
1
1
1
1
Page 23FORM # G24 series (Rev 10)
Page 24
GARLAND PARTS IDENTIFICATION
Griddles Flame Failure Series Models G24-24GFSD AND G24-36GFSD
MODEL
ITEM PART # DESCRIPTION
G24-24GFSD G24-36GFSD
23
24
25
26
27
28 G01474-5 90 Deg. Elbow - 3.4 NPT Manufactured 1 1 29 G01738-16 3/4 NPT Pipe X 22 3/4” 1 1 30 1014900 Griddle H Burner 2 3 31 1028002 Air Shutter 2 3 32 G2402-3-5 Top Support Prop 1 1 33 G2539-04-6 Grease Chute Assembly 1 1
34* 2155202 M8 x 1 Brass Nut 4 6
35
36 1309201 Piezo Igniter #1244-41 2 3
37
38* 076029-172 Nipple 1/8” NPT x 2.5” 2 3 40* 076029-66 1/8 N.P.T. Pipe Coupling Brass 2 3 41* G01917-1 Elbow 1/8NPT STR. Brass 115-A 4 6
42
* NOT ILLUSTRATED
G2588-01-81 Main Side Assembly R/H 1 1 G2588-01-91 Main Side Assembly R/H 1 1
G099-1-61 Side Aeration Shield R/H 1 1 G099-1-62 Side Aeration Shield L/H 1 1
2171700
2544500
2171800
2544400
G02716-2
G02725-33
G02716-4
G02725-35
2043500
2043501
2200198
2200600
2155200
2144101
2200708
2171500
2547100
Front Radiation Shield 24” Up to Serial # 9602CG147R Front Rad Shield From Serial # 9602CG148R Front Radiation Shield 36” Up to Serial # 9602CG147R Front Rad Shield From Serial # 9602CG148R
Dial - (Universal) Medium Shaft Up to Serial # 9602CG147R Dia Inert (OFF/MAX/MIN) Up to Serial # 9602CG147R Dial From Serial # 9602CG148R Dial Insert From Serial # 9602CG148R
Flame Failure Valve Natural Up to Serial # 9602CG147R Flame Failure Valve Propane Up to Serial # 9602CG147R Flame Failure Valve From Serial # 9602CG148R
18”Thermocouple From Serial # 9602CG148R 16” Thernocouple Up to Serial # 9602CG147R
Spark Electrode Up to Serial # 9602CG147R Electrode From Serial # 9602CG148R
Heat Baffle RT Up to Serial # 9602CG147R Heat Baffle RT From Serial # 9602CG148R
RECOMMENDED STOCK PARTS
QUANTITY
1
1
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
1 1
1 1
1
1
Page 24 FORM # G24 series (Rev 10)
Page 25
GARLAND PARTS IDENTIFICATION
Griddles Flame Failure Series Models G24-24GFSD AND G24-36GFSD
MODEL
ITEM PART # DESCRIPTION
G24-24GFSD G24-36GFSD
2171600
2547000
43
2171601
2546900
44 G02251-1 Pressure Test Spigot 1 1
45* 21045XX
46* 2544600 Pilot Bracket 2 3
47 2200700 Pilot Right Hand 2 3
2200702 Pilot Orifice #32 (Natural) 2 3
48*
49* 2200704 3/16 Compression Nut 2 3 50* 2200705 Olive 3/16” Ball Sleeve 2 3 51* 2200706 Nut Thermo Retaining 2 3 52* 2200707 Nut Electrode 2 3
54 2200202 24 H T Wire Lead” 2 3
55*
2200703 Pilot Orifice #23 (Propane) 2 3
2200709 Pilot Orifice # 40 (Manufactured) 2 3
M8-33 Small Hood Natural 2 3 M8-50 Small Hood Propane 2 3
Heat Baffle LT (7.750) Up to Serial # 9602CG147R Heat Baffle LT 24” From Serial # 9602CG148R Heat Baffle LT 19.750 Up to Serial # 9602CG147R Heat Baffle LT 36” From Serial # 9602CG148R
Orifice Fitting Up to Serial # 9602CG147R
Parts Listed Below Used From Serial # 9602CG148R
2127502 Gas Regulator Natural 4.5”
56
2127500 Gas Regulator Propane 10”
3018200 Regulator Nat 4.5 (R500FM-66) CE Mark Model Only
3018201 Regulator Pro 10.0 (R5210-512) CE Mark Model Only
57* 2544300 Orifice Block 2 3 58* 1086597 3/16 Pilot Adjusting Valve 2 3 59* 2564000 3/16” Pilot Tubing 2 3 60* 2564100 1/4” Orifice Tubing 2 3
61
* NOT ILLUSTRATED
2285997 Leg Channel Assembly 24” 2
2285995 Leg Channel Assembly 36” 2
RECOMMENDED STOCK PARTS
QUANTITY
1
1
2 3
1 1 1 1 1 1 1 1
1
1
Page 25FORM # G24 series (Rev 10)
Page 26
GRIDDLES
MODELS: G24-48FSD,
G24-60FSD, & G24-72GFSD
Griddle G24-D4
Page 26 FORM # G24 series (Rev 10)
Page 27
GARLAND PARTS IDENTIFICATION
Griddles Flame Failure Series Models G24-48GFSD,-60GFSD AND -72GFSD
MODEL
ITEM PART # DESCRIPTION
G0567-048-8 Griddle Assembly 1
2472899 48” Griddle Assembly 1
1
2
3
4
5
6
7 G0312-1-9 Banking Plate 2 2 2 8 G0102-1-6 Burner Air Baffle 4 5 6 9 G2176-01-8 Grease Pan Assembly 2 2 2
10 G0101-1-6 Centre Aeration Shield 2 3 4 11A F157 Leveling Bolt-3/8-16X1 1/16” 8 8 8 11B 078109-2 4” Adjustable Metal Leg 8 8 8
12 G2227-2-7 Bracket 4 4 4
13 G0486-1-7 Lower Front Panel Support 4 4 4
14 G2175-1-9 Grease Pan Front 2 2 2
15
16
17
18
19 G7474-1-7 Cover (Grease Tray) 2 2 2
20* G1555-6 Blank I.D. Plated 4 5 6
21 3077101 Garland Nameplate 4 3/8” 2 2 2
22 G0728-1-8P Therm. Guard-Plated C/W Nut 4 5 6
23
* NOT ILLUSTRATED
2472898 48” Griddle Assembly 1 G0567-060-8 Griddle Assembly 1 G0567-072-8 Griddle Assembly 1
4518972 Burner Rest 2 1
4518970 Burner Rest 1 2
G0104-24-8 Main Back 2 1 G0104-24-9 Main Back 2 1 G0104-36-8 Main Back 1 2 G0104-36-9 Main Back 1 2 G0134-24-6 Flue Back 2 1 G0134-24-9 Flue Back 2 1 G0134-36-6 Flue Back 1 2 G0134-36-9 Flue Back 1 2 G0103-24-6 Rear Aeration Shield 2 1
G0103-36-6 Rear Aeration Shield 1 2 G2588-01-82 Main Side Assembly L/H 1 1 1 G2588-01-92 Main Side Assembly L/H 1 1 1 G2588-02-82 Main Side Assembly L/H 1 1 1
1493000 Lower Front Panel 24” 2 1 2031600 Lower Front Panel 36” 1 2 2171900 Upper Front Panel 24” 2 1 2172000 Upper Front Panel 36” 1 2
2020699
G095-024
2020698
G095-036
G091-24-7 Main Bottom 2 1 G091-36-7 Main Bottom 1 2
G2588-01-81 Main Side Assembly R/H 1 1 1 G2588-01-91 Main Side Assembly R/H 1 1 1 G2588-02-81 Main Side Assembly R/H 1 1 1
Manifold Assembly G24-24GA Up to Serial # 9602CG147R Manifold Assembly From Serial # 9602CG148R Manifold Assembly G24-36GA Up to Serial # 9602CG147R Manifold Assembly From Serial # 9602CG148R
G24
-48GFSD
RECOMMENDED STOCK PARTS
QUANTITY
G24
-60GFSD
2 1
2 1
1 2
1 2
-72GFSD
G24
Page 27FORM # G24 series (Rev 10)
Page 28
GARLAND PARTS IDENTIFICATION
Griddles Flame Failure Series Models G24-48GFSD,-60GFSD AND -72GFSD
MODEL
ITEM PART # DESCRIPTION
24
25
26
27
28 G01474-5 90 Deg. Elbow - 3/4 NPT Manufactured 3 3 3
29
30 31 32 G2402-3-5 Top Support Prop 2 2 2 33 G2539-04-6 Grease Chute Assembly 2 2 2 34 G01963-1 Union 3/4 NPT (1026905) 1 1 1 35 G03716-1 1”x.75”x.75” Reducing Tee 1 1 1
36* G0623-1-7 Griddle Support Strip 1 1 1
37
38* 2155202
39 1309201 Piezo Igniter #1244-41 4 5 6
40
41* 076029-172 Nipple 1/8 NPT X 2.5” 4 5 6 42* 076029-44 Elbow 1/8 NPT x 90 Deg. D100A 4 5 6 43* 076029-66 1/8 N.P.T. Pipe Coupling Brass 4 5 6 44* G01917-1 Elbow 1/8” NPT STR. Brass 115-A 9 11 13
45
* NOT ILLUSTRATED
G099-1-61 Side Aeration Shield R/H 2 2 2 G099-1-62 Side Aeration Shield L/H 2 2 2
2171700
2544500
2171800
2544400
G02716-2
G02725-33
G02716-4
G02725-35
2043500
2043501
2200198
G01738-16 3/4 NPT Pipe X 22 3/4” 2 2 3 G01738-20 3/4NPT X10 5/8” Manifold Pipe” 2 2 1
Front Radiation Shield 24” Up to Serial # 9602CG147R Front Rad Shield From Serial # 9602CG148R Front Radiation Shield 36” Up to Serial # 9602CG147R Front Rad Shield From Serial # 9602CG148R
Dial - (Universal) Medium Shaft Up to Serial # 9602CG147R Dial Insert (OFF/MAX/MIN) Up to Serial # 9602CG147R Dial From Serial # 9602CG148R Dial Insert From Serial # 9602CG148R
Flame Failure Valve Natural Up to Serial # 9602CG147R Flame Failure Valve Propane Up to Serial # 9602CG147R Flame Failure Valve From Serial # 9602CG148R
1014900 Griddle H Burner 1028002 Air Shutter
2200600
2155200
2144101 Spark Electrode Up to Serial # 9602CG147R 4 5 6 2200708 Electrode From Serial # 9602CG148R 4 5 6
2171500
2547100
18” Thermocouple From Serial # 9602CG148R 16” Thermocouple Up to Serial # 9602CG147R
M8 x 1 Brass Nut Up to Serial # 9602CG147R
Heat Baffle RT Up to Serial # 9602CG147R Heat Baffle RT From Serial # 9602CG148R
G24
-48GFSD
RECOMMENDED STOCK PARTS
QUANTITY
G24
-60GFSD
2 1
2 1
1 2
1 2
4 5 6
4 5 6
4 5 6
4 5 6
4 5 6
4 5 6
4 5 6
4 5 6 4 5 6
4 5 6
4 4 6
8 10 12
2 2 2
2 2 2
-72GFSD
G24
Page 28 FORM # G24 series (Rev 10)
Page 29
GARLAND PARTS IDENTIFICATION
Griddles Flame Failure Series Models G24-48GFSD,-60GFSD AND -72GFSD
MODEL
ITEM PART # DESCRIPTION
2171600
2547000
46
2171601
2546900
47 G02251-1 Presure Test Spigot 2 2 2
48* 21045XX
49* 2544600 Pilot Bracket 4 5 6
50 2200700 Pilot Right Hand 4 5 6
2200702 Pilot Orifice #32 (Natural) 4 5 6
51*
52* 2200704 3/16” Compression Nut 4 5 6 53* 2200705 Olive 3/16” Ball Sleeve 4 5 6 54* 2200706 Nut Thermo Retaining 4 5 6 55* 2200707 Nut Electrode 4 5 6
56 2200202 24” H T Wire Lead 4 5 6
57*
2200703 Pilot Orifice #23 (Propane) 4 5 6 2200709 Pilot Orifice # 40 (Manufactured) 4 5 6
M8-33 Small Hood Natural 4 5 6 M8-50 Small Hood Propane 4 5 6
Heat Baffle LT (7.750) Up to Serial # 9602CG147R Heat Baffle LT 24” From Serial # 9602CG148R Heat Baffle LT 19.750 Up to Serial # 9602CG147R Heat Baffle LT 36” From Serial # 9602CG148R
Orifice Fitting Up to Serial # 9602CG147R
Parts Listed Below Used From Serial # 9602CG148R
G24
-48GFSD
2127502 Gas Regulator Natural 4.5”
58
2127500 Gas Regulator Propane 10” 3018200 Regulator Nat 4.5 (R500FM-66) CE Mark Model Only 3018201 Regulator Pro 10.0 (R5210-512) CE Mark Model Only
59* 2544300 Orifice Block 4 5 6 60* 1086597 3/16 Pilot Adjusting Valve 4 5 6 61* 2564000 3/16” Pilot Tubing 4 5 6 62* 2564100 1/4” Orifice Tubing 4 5 6 63* G01476-2 Tee 3/4 NPT 1 1 1 64* G01738-14 Nipple 3/4 NPT X 2” 2 2 2 65* 2437100 1”- 3/4” Reducing Adaptor 1 1 1
66 2285995 Leg Channel Assembly 36” 4 67 2285997 Leg Channel Assembly 24” 4
2285995 Leg Channel Assembly 36” 2
68
* NOT ILLUSTRATED
2285997 Leg Channel Assembly 24” 2
60” Models Use 2 Different Leg Channel Sizes
RECOMMENDED STOCK PARTS
QUANTITY
G24
-60GFSD
2 1
2 1
1 2
1 2
4 5 6
1 1 1 1 1 1
-72GFSD
G24
Page 29FORM # G24 series (Rev 10)
Page 30
GARLAND PARTS IDENTIFICATION
Revision History
REV. # PAGE # ITEM # NOTE DATE
2 15 27 Thermostat Serial # Added July 15/03
18 37 Drawing Revised, Item Mislabeled, Was 53
3
4
5 12 27 Thermostat Serial # Added Mar 14/05
6
7
8 3 More Contents Details Added Aug 25/05
9
10
21 Item 53 Deleted Duplicated of 37 22 27, 40 Drawing Revised Items Mislabeled Was 61, 56 24 40 Item Mislabeled Was 37
Entire Book Reformatted
18 New Griddle Model Added
4, 6, 10,
14, 18, 22,
36
5 36
8 52 12 41 16 47, 48, 49 20 53, 54, 55 25 61 29 66, 67, 68 18 New Drawing
53 New Part # Added
20
11,15
23, 27
18 39B New Drawing 19 17 Part Number Changed – Was G0101-1-6
20
5,7,11 13,16,22
15,23,27 22,21,21
4,5 10,11 14,15
6,7
18,20
22,23 26,27
8,23,25,29 49,3,54,56 Asterisk Deleted
8 47 Asterrisk Added
25 53 Part # Deleted
2
34 Part Number & Description Changed – Was 4518974 39 Item 39 Split Into 39A & 39B 42 Part Number & Description Changed – Was 4518977
39B
57*
12A Description Changed – Item # Changed was 12
12B New Part Number Added 15A Description Changed – Item # Changed was 15
15B New Part Number Added 48A Description Changed – Item # Changed was 48 48B New Part Number Added 11A Description Changed – Item # Changed was 11 11B New Part Number Added
New Drawing
New Part Number Added - Leg Channel Assembly For Reinforced Leg Support
Item # 53 Changed to 54/ Item #54 Changed to 55 56 New Item #
Part # G098-24-8 Replaced by 4518972 Part # G098-36-8 Replaced by 4518970
New Part Numbers Added
Part # 1902919 Replaced By 3077101
Jun 03/04
Mar 10/05
May 10/05
May 30/05
Nov 11/05
Sep 12/06
Page 30 FORM # G24 series (Rev 10)
Page 31
NOTES
Page 31FORM # G24 series (Rev 10)
Page 32