Garland G20-SP Installation Manual

INSTALLATION AND
OPERATION MANUAL
G24 SERIES GAS COUNTER EQUIPMENT
& G20 SERIES STOCK POT RANGES
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Part # 4519655 (08/27/10)
Part #4519655 (08/27/10) Page 1
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part #4519655 (08/27/10)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS, G24 SERIES GRIDDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Inlet Manifold Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installation of Banking Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installing Equipment on Counter Stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
OPERARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hot Plate – Model G24-15H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
G24 Griddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
G20-SP and G20-SPH Stock Pot Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Lighting Standing Pilots - All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
FLAME SIZE CHART – ALL MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Top Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Griddle Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Open Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Stock Pot Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part #4519655 (08/27/10) Page 3
SPECIFICATIONS, G24 SERIES GRIDDLES
G24 Series Gas Counter Units Engineering Data
Input Chart Natural & Propane Gas Griddle Production Capacities
Meat Patties
Model Description Controls BTU/HR
G24-24G
G24-24GTHX 2 Thermostats
G24-36G
G24-36GTHX 3 Thermostats
G24-18G
G24-48GTHX 4 Thermostats
G24-60G
G24-60GTHX 5 Thermostats
G24-72G
G24-72GTHX 6 Thermostats
G24-15H Hot Plate 2 Valves 29,000
G20-SP/SPH
24” (610mm)
Griddle
36” (914mm)
Griddle
48” (1219mm)
Griddle
60” (1524mm)
Griddle
72” (1829mm)
Griddle
20” (508mm)
Wide Stock Pot
2 Hi-lo Valves 66,500
60,000
3 Hi-lo Valves 100,000
90,000
4 Hi-lo Valves 133,000
120,000
5 Hi-lo Valves 166,500
150,000
6 Hi-lo Valves 200,000
180,000
1 In nite Valve 60,000
3 Oz. (85 g)
350° F (177°C)
Per Load Hourly Per Load Hourly Per Load Hourly
33 165 27 540 27 135
50 250 40 800 40 200
67 335 53 1060 53 265
83 415 67 1340 67 335
100 500 80 1600 80 400
Fried Eggs
300°F(149°C)
Pancakes
4” Dia. (102mm)
Not Applicable
Minute Steaks
4oz(112g)
350° F (177° C)
Installation Notes
Gas Pressure Required Combustible Wall Clearances: In (mm)
Supply Operating Pressures Manifold Operating Pressures
Natural Propane Natural Propane 6(152) 6(152) Non-combustible
7” WC (17.5 mbar) 11” WC (27.5mbar) 4” WC (10 mbar) 10” WC (24mbar)
Note: For use with Natural & L.P Gas only
Sides Back Base
NOTE: Installation clearance reductions are applicable only where local codes permit
Ratings shown are for natural gas installations up to 2000 feet (610m) above sea level. BTU input ratings must be de-rated for high altitude installations. Specify altitude of product if over 2000 feet (610m)
Optional CS 24 Series Stands
Floor Stands: Heavy-duty stands of open design with seamless welded square tube legs. Black  nish Storage shelf supplied with stands up to 36” (1914mm) wide. Working height of all units on stands 35-1 /2” (902mm) Stand widths available in 15” (381 mm), 24” (610mm), 30” (762mm), 36” (914mm), 48” (1219 mm), 60” (1524mm) and 72” (1829mm). Example for G24-36G griddle. Specify CS24-36 stand.
NOTE: • Many local codes exist, and it is the responsibility of the Owner and the Installer to comply with those codes.
• Garland reserves the right to change or improve our speci cations without noti cation.
• These appliances are intended for commercial use by professionally trained personnel.
Part #4519655 (08/27/10)Page 4
INTRODUCTION
Rating Plate
When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the pre x and su x letters and numbers) and the warranty serial number. The rating plate a xed to the unit contains this information.
The rating plate is visible by removing the lower front panel on the G22 Series, the drip tray on the G24 Series or the valve panel on the G20 Series.
INSTALLATION
We suggest installation, maintenance and repairs should be performed by your local authorized service agency listed in your information manual pamphlet.
In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.
This product must be installed by professional personnel as speci ed. Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
General Information
1. Damage check: check carton or crate for possible damage incurred in shipping. After carefully uncrating, check for “concealed” damage. Report any damage immediately to your carrier.
2. Carefully remove unit from carton or crate. Burner tie wires and other packing material should be removed from units. On stainless steel and brushed units, the protective material covering the stainless steel should be removed immediately after the unit is installed.
3. Remove valve panels, top grates or fry tank and place in a safe area to prevent damage.
4. Should it be necessary to remove the steel griddle plate on units equipped with griddle thermostat, the griddle thermostat bulb and capillary must  rst be withdrawn from the bulb shield assembly, located on the underside of the griddle plate. This can be accomplished with the griddle front raised and supported by the griddle prop located on the underside of the griddle plate. Loosen the four pal nuts securing the bulb shield assembly to the griddle plate and withdraw the griddle thermostat bulb.
5. When a griddle plate is being installed on units equipped with griddle thermostats, the thermostat bulb must be inserted in the groove between the plate and the bulb shield assembly. This can be accomplished with the griddle front raised and supported by the griddle prop, located on the underside of the griddle plate. It is important for accurate temperature control that the bulb be located inside the groove. Tighten the four pal nuts securing the bulb shield assembly to the griddle plate.
Part #4519655 (08/27/10) Page 5
INSTALLATION continued
Clearances
Minimum Installation Clearances To Adjacent Combustible Walls And Type Of Floor Or Base
Description
Hot Plate G24-15H
Griddle
Griddle
Stock Pot
Range
Stock Pot
Range
Model Or
Series
G24 Series
(HI-LO)
G24 Series
(Thermostat)
G20-SP
G20-SPH
Sides &
Back
6”
(152mm)
6”
(152mm)
6”
(152mm)
6”
(152mm)
6”
(152mm)
Type Of Floor
Or Base
Non
Combustible or
Combustible
with
2” (51 mm) Legs
Combustible
Gas Connections
The importance of proper installation of commercial gas cooking equipment cannot be overstressed. Proper performance of the equipment is dependent, in great part, on the compliance of the installation with the manufacturer’s speci cations. In addition compliance with the National Fuel Gas code ANSI Z 223.1-1988/NFPA and/or Local Code is required to assure safe and e cient operation.
In Canada, the installation and connection must comply with CAN/CGA – B149 Installation codes and local codes where applicable.
All burner adjustments and setting shall be made by a quali ed gas technician.
1. The correct type of gas for which the unit was manufacture is noted on the rating plate, and this type of gas must be used.
2. The required manifold gas pressure for normal operation is 7” water column for use on Natural gas and 11” water column for use on Propane gas, unless speci ed di erently on the rating plate.
3. Have a quali ed gas technician check the gas pressure to make certain that existing gas facilities (meter, piping, etc.) will deliver the BTU’s of gas required at the unit with no more than 1/2” water column pressure drop. When checking pressure, be certain that all the equipment on same gas line is turned to the “ON” position.
4. Make certain that new piping, joints and connections have been made in a clean manner and have been purged, so that the piping compound, chips, etc., will not clog pilots valves, and / or controls. Use pipe joint sealant that is CGA approved for use with lique ed petroleum gas.
5. WARNING: Check gas connections for leaks, using soap solution or similar means. DO NOT CHECK WITH AN OPEN FLAME.
The appliance and its individual shuto valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 PSIG (3.45 KP2).
The appliance must be isolated from the gas supply piping system by closing its individual manual shuto valve during any pressure testing of the gas supply piping system at test pressures equal to or less then 1/2 PSIG (3.45 KP2)
Inlet Manifold Size
The inlet manifold size for connection to main gas supply is as follows:
MODEL NUMBER
G24-15H 3/4” N.P.T. G24-24G, G-24GTHX, G24-36G &
G24-36GTHX G24-48G, G24-48GTHX,
G24-60G, G24-60GTHX, G24-72G & G24-72GTHX
G20-SP & G20-5PH 3/4” N.P.T.
MANIFOLD
INLET SIZE
3/4” N.P.T.
1” N.P.T.
Part #4519655 (08/27/10)Page 6
INSTALLATION continued
T
Leg Installation
G24 Series
The leg channel is located on the package base. This channel must be installed when using the legs.
BOTTOM OF UNI
LEG CHANNEL (QTY 2)
4" [102mm] ADJUSTABLE LEG (QTY 4)
NOTE: Griddles may not rest evenly on the unit body, if
units are not leveled.
2. Remove upper front panel (if not already removed) by removing the thumb screws on each side of the panel.
3. Place the banking plate in position, over the two bolts located in the main sides below the panel mounting brackets.
NOTE: Install recessed (stepped) centre portion of
banking plate tight to the main sides of the units being banked. Secure in place with two hex nuts supplied.
4. Replace and secure upper front panels.
5. Connect gas supply line using either rear or bottom inlet, as desired. A readily accessible approved type of hand valve should be installed on each supply line. Test For Leaks.
Installing Equipment on Counter Stands
CS24 Series Stands
1. Assemble and level counter stand as illustrated in the instructions found in the counter stand carton.
2. Remove and discard leveling bolts on unit to be installed on the counter stand.
LEG INSTALLATION
Installation of Banking Plates
G24 Series
All units may be installed independently or banked with other G24 or E24 Series equipment. To ensure a matching and permanent  t between units, a front banking plate is supplied with each unit. If 2” (51 mm) legs are supplied with nit, discard leveling bolts and replace with 2” (51 mm) legs.
1. Level each unit by adjusting leveling bolts or legs. Use a spirit level and level unit four ways; across front and back and down left and right edges. Level all other units to the  rst unit, securing each unit to the adjacent unit.
3. Remove only the side, front and rear sheet metal screws in the main bottom of units to be placed on the outer sides of the stand.
4. Place units in desired position on the counter stand, securing the  rst unit with sheet metal screws removed in paragraph 3, by inserting the sheet metal screws through the 9/32 inch (7 mm) diameter holes in stand, into the holes from which the sheet metal screws were removed.
5. Connect banking plates as described in G24 Series Installation Of Banking Plates.
6. Secure last unit to the counter stand with sheet metal screws removed in paragraph 3. Insert sheet metal screws through the 9/32 inch (7 mm) diameter holes in stand, into the holes from which the sheet metal screws were removed.
Part #4519655 (08/27/10) Page 7
OPERATION
Hot Plate – Model G24-15H
Pilot Burner Adjustment
1. Remove ring grates and top grate, if not already removed.
2. Adjust the pilot valve, located on the manifold between the two burner valves, to a yellow  ame 1/2 inch (13 mm) long (This adjustment can be made through the opening in the upper front panel, around the rear burner valve.)
3. Replace ring grates and top grate.
To Operate Main Burner
1. Hi-speed non-clog burners light automatically from the pilot.
2. Turn left valve full “ON” to light front burner. Turn right valve full “ON” to light rear burner.
G24 Griddles
Lighting & Pilot Burner Adjustment
Each griddle burner is equipped with a pilot.
For the HI-LO valve operated model, the pilot adjusting valve burner pilot is located on the manifold to the right of each griddle valve. Open the pilot valve with a screwdriver and light the pilot with a match.
5. Replace dial and turn to “OFF” position.
Calibration Instructions
1. Use a test instrument with a special disc type thermocouple or a reliable surface type pyrometer. Note: a drop of oil on the face of the disc will provide better contact with the plate.
2. Set all griddle thermostats to 350°F. In order to allow the griddle temperature to stabilize, the thermostats must be allowed to cycle twice before taking a test reading.
3. Check the griddle temperature when the thermostat just cycles “OFF” by placing the thermocouple  rmly on the griddle surface directly above the sensing bulb of the thermostat. The reading should be between 335°F and 365°F. If the reading is outside of these limits, calibrate as follows:
4. Carefully remove the dial, not disturbing the shaft position.
5. Hold the shaft steady and with a small  at screw driver turn the calibration screw located inside the shaft clockwise to decrease temperature or anti-clockwise to increase temperature. Note: Each 1/4 turn of the screw will create a change of approximately 25°F.
6. Replace the thermostat dial and repeat steps 1 through 3 to verify that a correct adjustment has been made.
For the griddle equipped with thermostats (GTHX) the pilot is located to the left of the ON-OFF valve. Open the pilot valve with a screwdriver and light the pilot with a match.
Pilots  ames must be 3/4 inch (19mm) long .
Hi-Lo Valve Adjustment
Griddles equipped with Hi-Lo valves require a low  ame setting. To adjust, proceed as follows:
1. Burner must be cold.
2. Be sure pilot  ames are lit and adjusted.
3. Turn dial to “LO” position, then remove dial.
4. With a screwdriver, turn the small adjusting screw inside the valve stem and adjust to obtain the low cooking temperature desired, maintaining a stable  ame covering the entire burner (minimum 3/16 inch (5 mm) long  ame)).
G20-SP and G20-SPH Stock Pot Range
Pilot Burner Adjustment
G20-SP Stock Pot Range
1. The pilot adjusting valve is located on the manifold.
2. With valve panel in place, the pilot can be adjusted with a long thin screwdriver to obtain a 7/16 inch (11 mm) long  ame. (This adjustment can be made through the small hole located on the valve panel.)
Part #4519655 (08/27/10)Page 8
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