Garland EDU-15B Service Manual

INSTALLATION, OPERATION &
SERVICING MANUAL
GARLAND EDU SERIES
DESIGNER ELECTRIC COUNTER EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON
THE RATING PLATE.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
GARLAND COMMERCIAL INDUSTRIES, LLC
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Part # 4521353 (06/17/09) © 2005 Garland Commercial Industries,LLC
Part # 4521353 (06/17/09) Page 1
Part # 4521353 (06/17/09)Page 2
TABLE OF CONTENTS
DIMENSIONS AND SPECIFICATIONS .....4
INTRODUCTION........................6
Unpacking ...................................6
Product Application ..........................6
Serial Plate ...................................6
GENERAL INSTALLATION ...............7
Introduction .................................7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ventilation ...................................7
Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation Of Banking Plates .................7
Sanitary Counter Top Seal . . . . . . . . . . . . . . . . . . . . 8
Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Of Counter Stands (Optional) ......9
INDIVIDUAL MODEL INSTALLATIONS ....9
Solid Element Hot Plate; Model EDU-15HSE ....9
Wall Clearances .......................... 9
Electrical Supply.......................... 9
Controls ................................. 9
Before Operating the Hot Plate........... 10
Fryers: Models EDU-18F, EDU-18SF,
EDU-36FT And EDU-36SFT ...................10
Wall Clearances ......................... 10
Electrical Supply.........................10
Controls ................................ 10
Before Operating the Fryer ..............10
Griddles: Models EDU-15G, EDU-24G, EDU-36G, Grooved Griddles: Models EDU-15G-U, EDU-24G-U, EDU-24G-U1,
EDU-36G-U, EDU-36GU1, EDU-36G-U2 . . . . . . . 10
Wall Clearances ......................... 10
Electrical Supply.........................10
Controls ................................ 11
Before Operating the Griddle ............ 11
Calibration Instructions.................. 11
Broilers: ModelsEDU-15B, EDU-30B And
EDU-42B ....................................11
Wall Clearances ......................... 11
Electrical Supply......................... 11
Controls ................................ 11
Before Operating the Broiler ............. 11
COMMISSIONING .....................12
Food Warmer: Model EDU-15W ..............12
Wall Clearances ......................... 12
Electrical Supply......................... 12
Controls ................................ 12
Before Operating the Warmer............ 12
OPERATING INSTRUCTIONS............13
Safety Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sealed Hot Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Griddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GENERAL MAINTENANCE AND
CLEANING ............................14
General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Broilers .....................................14
Food Warmers ..............................14
Hot Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Griddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Seasoning The Griddle...................15
Cleaning The Griddle .................... 15
Griddles Do’s and Don’t’s ................ 15
Broiler ......................................16
Food Warmers ..............................16
Regular Maintenance And Service . . . . . . . . . . . 16
SERVICING............................16
Hot Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Griddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Broilers .....................................18
Food Warmers ..............................18
FAULT FINDING .......................19
Sealed Hotplates Diagnostics ................19
Tubular Hotplates Diagnostics ...............19
Fryer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Griddle Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . .20
Broiler Diagnostics ..........................20
Food Warmer Diagnostics ...................20
Part # 4521353 (06/17/09) Page 3
DIMENSIONS AND SPECIFICATIONS
OVERALL DIMENSIONS
MODEL
NUMBER
EDU-15HSE 15 381 24 610 11.25 286
EDU-18F 18 457 24 610 13 330
EDU-15SF 18 457 24 610 13 330
EDU-36FT 36 914 24 610 13 330
EDU-36SFT 30 914 24 610 13 330
EDU-15G 15 381 24 610 13.75 349
EDU-24G 24 620 24 610 13.75 349
EDU-36G 36 914 24 610 13.75 249
EDU-15B 15 381 24 610 13.75 349
EDU-30B 30 762 24 610 13,75 349
EDU-42B 42 1067 24 610 13.75 349
EDU-15W 15 381 24 610 11.50 292
Width Depth Height
In mm In mm In mm
MODEL PRODUCT DESCRIPTION
EDU-15HSE 15” (381mm) Wide Hot Plate With 8” (203mm) Solid Elements
EDU-18F 18” (457mm) Wide Fryer 5.3kw
EDU-18SF 18” (457mm) Wide Fryer 8.0 Kw
EDU-36FT 36” (914 Mm) Wide Twin Fryer 10.6 Kw
EDU-36SFT 36” (914 Mm) Wide Twin Fryer 16.0kw
EDU-15G 15” (381mm) Wide Griddle
EDU-24G 24” (610mm) Wide Griddle
EDU-36G 36” (914mm) Wide Griddle
EDU-15B 15” (381mm) Wide Broiler
EDU-30B 30” (762mm) Wide Broiler
EDU-42B 42” (1067mm) Wide Broiler
EDU-15W 15” (381mm) Wide Food Warmer
Part # 4521353 (06/17/09)Page 4
DIMENSIONS AND SPECIFICATIONS continued
LOADING CHART
KW LOAD AMPS
MODEL VOLTAGE
220V/380V 2N~ 4.8 2.4 2.4 0.0 10.8 10.8 0.0 21.6
EDU-15HSU
EDU-18F
EDU-18SF
EDU-36FT
EDU-36SFT
EDU-15G
EDU-24G
EDU-36G
EDU-15B
EDU-30B
EDU-42B
EDU-15W
230V/400V 2N~ 5.2 2.6 2.6 0.0 11.3 11.3 0.0 22.6
240V/415V 2N~ 5.2 2.6 2.6 0.0 10.8 10.8 0.0 21.7
220V~ 5.93 5.93 0.0 0.0 27.0 0.0 0.0 27.0
230V~ 5.3 5.3 0.0 0.0 23.0 0.0 0.0 23.0
240V~ 5.3 5.3 0.0 0.0 22.1 0.0 0.0 22.1
220V/380V 3N~ 7.3 2.4 2.4 2.4 11.1 11.1 11.1 33.2
230V/400V 3N~ 8.0 2.7 2.7 2.7 11.6 11.6 11.6 34.7
240V/415V 3N~ 8.0 2.7 2.7 2.7 11.1 11.1 11.1 33.2
220V/380V 2N~ 11.86 5.93 5.93 0.0 27.0 27.0 0.0 53.9
230V/400V 2N~ 10.6 5.3 5.3 0.0 23.0 23.0 0.0 46.1
240V/415V 2N~ 10.6 5.3 5.3 0.0 22.1 22.1 0.0 44.2
220V/380V 3N~ 14.6 4.9 4.9 4.9 22.2 22.2 22.2 66.5
230V/400V 3N~ 16.0 5.3 5.3 5.3 23.2 23.2 23.2 69.5
240V/421V 3N~ 16.0 5.3 5.3 5.3 22.2 22.2 22.2 66.6
220V~ 2.8 2.8 0.0 0.0 12.8 0.0 0.0 12.8
230V~ 3.4 3.35 0.0 0.0 14.6 0.0 0.0 14.6
240V~ 3.4 3.35 0.0 0.0 14.0 0.0 0.0 14.0
220V/380V 2N~ 5.6 2.8 2.8 0.0 12.8 12.8 0.0 25.6
230V/400V 2N~ 6.7 3.35 3.35 0.0 14.6 14.6 0.0 29.1
240V/415V 2N~ 6.7 3.35 3.35 0.0 14.0 14.0 0.0 27.9
220V/380V 3N~ 8.4 2.8 2.8 2.8 12.8 12.8 12.8 38.4
230V/400V 3N~ 10.1 3.35 3.35 3.35 14.6 14.6 14.6 43.7
240V/415V 3N~ 10.1 3.35 3.35 3.35 14.0 14.0 14.0 41.9
220V ~ 2.3 2.3 0.0 0.0 10.3 0.0 0.0 10.3
230V ~ 2.7 2.7 0.0 0.0 11.7 0.0 0.0 11.7
240V ~ 2.7 2.7 0.0 0.0 11.3 0.0 0.0 11.3
220V/380V 2N~ 4.5 2.3 2.3 0.0 10.3 10.3 0.0 20.6
230V/400V 2N~ 5.4 2.7 2.7 0.0 11.7 11.7 0.0 23.5
240V/415V 2N~ 5.4 2.7 2.7 0.0 11.3 11.3 0.0 22.5
220V/380V 3N~ 6.8 2.3 2.3 2.3 10.3 10.3 10.3 30.9
230V/400V 3N~ 8.1 2.7 2.7 2.7 11.7 11.7 11.7 35.2
240V/415V 3N~ 8.1 2.7 2.7 2.7 11.3 11.3 11.3 33.8
220V~ 1.12 1.12 0.0 0.0 5.1 0.0 0.0 5.1
230V~ 1.1 1.1 0.0 0.0 4.8 0.0 0.0 4.8
240V ~ 1.0 1.0 0.0 0.0 4.2 0.0 0.0 4.2
TOTAL
PER PHASE PER PHASE
L1 L2 L3 L1 L2 L3
1 PHASE
Part # 4521353 (06/17/09) Page 5
INTRODUCTION
IMPORTANT: The following instructions should be read carefully as the manufacturer can not be held responsible for any damage to property or persons as caused by incorrect installation or operation of this equipment.
You have just purchased the nest commercial cooking equipment available anywhere. Like any other ne, precision built appliance, it should be given regular care and maintenance. Periodic inspections by your dealer or a qualied service agency are recommended.
Your new equipment must be installed and adjusted by a competent person in accordance with the law. Failure to install appliances correctly could lead to prosecution. It is in your own interest and that safety to insure that the law is compiled with.
Your Garland dealer or local authorized service agency is well qualied to provide this service. Periodic inspections by your dealer or a qualied service company are recommended to check temperatures and to insure that moving parts are operating. Whenever possible avoid overheating idle equipment for this is the primary cause for increased service cost.
Factory specied replacement parts must be used to maintain listing. Use of “Generic” replacement parts may create a hazard and will void the listing.
Unpacking
Product Application
Preparation of soups, stocks or sauces is done on a hot plate where slow even cooking is desirable. Heating larger quantities of food can be done more eciently than heating small quantities. Pot and pans should be covered whenever possible to reduce energy consumption.
High acid sauces, such as tomato should be cooked in stainless steel vessels rather than aluminum since stainless will not react chemically. Light colored sauces may be discolored by the use of aluminum especially if stirred with a metal spoon. Salty water may pit aluminum vessels if used frequently.
NOTE: Many parts of the equipment are raw steel, i.e., griddle top, top grates, rings etc. and can react with moisture forming rust. This is normal and not considered a defect. Clean with stainless steel or ber pad. A light coating of salt free oil may be applied to prevent further rusting.
Serial Plate
All electrical ratings are shown on the serial plate of each unit and are readily visible by opening the enameled door located below the control panel.
For proper operation, the information noted on the serial plate of your new equipment must match your electrical supply.
1 Check the crate/carton for possible damage sustained
during transit. Carefully remove the unit from the crate/ carton and again check for damage. Any damage must be reported to the carrier immediately.
2. Any protective material covering stainless steel parts must be removed.
3. The type of voltage supply that the equipment was manufactured for at the factory is noted on the serial plate and the packaging. This type of supply must be used.
4. Do not remove permanently xed labels, warnings or serial plates from the appliance, for this many void approvals and create a safety hazard.
In the event you have any questions concerning the installation, use, care or service of this or any other Garland product, write or call our Product Service Department. When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the prex and sux letters and numbers) and the warranty serial number. The serial plate axed to the unit contains this information.
Part # 4521353 (06/17/09)Page 6
GENERAL INSTALLATION
REAR VIEW
Introduction
The Garland EDU series 230V and 240V complies with the essential requirement of the directives 73/23/EEC, 89/336EEC, 93/68/EEC and the standards; EN60335, IEC529, EN5501, eN6100-4-A, ENV502404, EN61000-4-4, ENV50142, IEC1000-4-11, ENV50141. Also complies with the latest edition of NSF#4.
Safety
This manual pertains to the EDU series counter equipment. The reader/operator must interpret its contents to applicable needs. If there is any question of interpretation of any literature, please contact your authorized service agency or our customer service department at the phone number in the information pamphlet.
A qualied person must make the installation of these products in accordance with local codes.
Always follow these safety precautions when operating these appliances.
These units must only be operated by qualied persons. DO NOT operate with out reading this manual.
DO NOT operate the appliance unless all service and access panels are in place and fastened properly.
Electrical Supply
Before attempting the electrical connection, the serial plate should be checked to ensure that the equipment’s electrical characteristics agree.
The supply terminal block is accessible from the font. The electrical supply must be adequate for the voltage, phase and current marked on the serial plate.
Note: a means of disconnection from the supply having a contact separation of at least 3 mm (0.12”) must be incorporated in the xed wiring.
This equipment is intended to be installed with xed permanent wiring.
Warning: This appliance must be earthed.
Single and three-phase connection:
Unless otherwise noted, all appliances are shipped from the factory for three phase connection. A wiring diagram is attached to the rear each appliance. Visually check all the electrical connections. The appliance is wired at the factory as specied on the order. If it is necessary to change the phasing, refer to the wiring diagram.
Installation Of Banking Plates
DO NOT attempt to repair or place any part of these appliances unless all main power supplies have been disconnected.
WARNING
To avoid personal injury; use extreme caution in setting up, operating and cleaning these appliances to avoid coming in contact with hot surfaces. Suitable protective clothing should be worn or proper utensils used to prevent the risk of burns.
Note all warning labels and marking on the appliance, which call attention to further dangers and necessary precautions.
THESE APPLIANCES SHOULD NOT BE CLEANED WITH A WATER JET.
Ventilation
The area in which the appliance is installed must be adequately ventilated to provide air for removal of steam, heat generated by the appliance etc. the use of mechanical extract system should be considered and conform to local codes.
All units may be installed independently or banked with other ED or GD series equipment. To ensure a matching and permanent t between units, two banking plates are available for each unit to be installed. One at the front and one at the rear of each two units being banked together. If optional 4” (102mm) legs are supplied with unit, discard leveling bolts and replace with legs.
Part # 4521353 (06/17/09) Page 7
FRONT VIEW
GENERAL INSTALLATION continued
COUNTER TOP
SILICONE SEALANT
BOTTOM OF UNIT
LEG CHANNEL (QTY 2)
4" [102mm] ADJUSTABLE LEG (QTY 4)
LEG INSTALLATION
3. Lay a generous bead of silicone under the entire
4. Secure unit to counter top through the holes located on
5. Smooth the silicone seal into the crevice with nger or
1. Level each unit by adjustment of leveling bolts or legs. Use a spirit level and level unit four ways; across front and back and down left and right edges. Level all other units to the rst unit.
NOTE: Griddles may not rest evenly on the unit body if units are not leveled.
2. Remove acorn nuts at rear of unit.
Leg Installation
The leg channel is located onthe package base. This channel must be installed when using the legs.
perimeter of appliance bottom.
the underside of the appliance using 10A sheet metal screws.
tool to provide a cove seal.
3. Attach one banking plate in position at rear by placing 1/4” (6.4 mm) diameter holes in the banking plate over the screw holes in the rear of units and fasten by replacing the acorn nuts removed in step 2.
4. Push units into position on counter top or back bar.
5. To secure the front, open the lower front panel, place banking plate over the two holes (one on each unit) and secure banking plate using sheet metal screws supplied.
Sanitary Counter Top Seal
When appliance is installed without legs on a counter top, it must be sealed in accordance with N.S.F. standards as per the following instructions:
1. Appliance should be located on a level counter top surface. Complete the electrical connection.
2. Thoroughly clean the appliance bottom perimeter and the counter top area around the appliance perimeter.
Part # 4521353 (06/17/09)Page 8
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