Garland ED-15G, ED-24G, ED-36G, ED-15G-U, ED-24-U Installation Manual

...

INSTALLATION & OPERATION MANUAL

GARLAND ED SERIES

ELECTRIC COUNTER UNITS

PLEASE READ ALL SECTIONS OF THIS MANUAL

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

INSTALLATION AND ELECTRICAL CONNECTION

MUST COMPLY WITH CURRENT CODES:

IN CANADA - THE CANADIAN ELECTRICAL

CODE PART 1 AND / OR LOCAL CODES.

IN USA – THE NATIONAL ELECTRICAL CODE

ANSI / NFPA – CURRENT EDITION.

ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON

THE RATING PLATE.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

GARLAND COMMERCIAL RANGES LTD.

1177 Kamato Road Mississauga, Ontario ,Canada L4W 1X4 Phone: 905-624-0260 Fax: 905-624-5669

General Inquires 1-95-624-0260 USA Sales, Parts and Service 1-800-424-2411 Canadian Sales 1-888-442-4526 Canada or USA Parts/Service 1-800-427-6668

Part # 4521653 Rev 1 (03/05/13) Page 1

IMPORTANT INFORMATION

WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.

Part # 4521653 Rev 1 (03/05/13)Page 2

TABLE OF CONTENTS

IMPORTANT INFORMATION.............2

DIMENSIONS AND SPECIFICATIONS .....4

GENERAL INSTALLATION ...............5

Unpacking ...................................5

Serial Plate ..................................5

Statutory Regulations ........................5

Installation Of Banking Plates .................5

Sanitary Countertop Seal .....................5

Installation Of Counter Stands (Optional) ......6

Leg Installation ..............................6

INDIVIDUAL MODEL INSTALLATIONS ....7

Hot Plate – Model ED-15H ....................7

Wall Clearances .......................... 7

Supply Connection ....................... 7

Electrical Connection ..................... 7

Controls ................................. 7

Solid Elements Hot Plate –

Model ED-15HSE / ED-15THSE .................7

Wall Clearances .......................... 7

Supply Connection ....................... 7

Electrical Connection ..................... 7

Controls ................................. 7

Before Operating The Hot Plate ...........7

Sealed Hot Plates......................... 7

Operating The Sealed Hot Plate ........... 8

Fryers – Models ED-15F, ED-15SF, ED-30FT & ED-

30SFT .......................................8

Wall Clearance ........................... 8

Supply Connection ....................... 8

Electrical Connection ..................... 8

Before Operating the Fryer ............... 8

Operating Suggestions ................... 8

Controls ................................. 9

Griddles – Models: ED-15G, ED-24G & ED-36G Grooved Griddles – Models: ED-15G-U, ED-24-U, ED-24G-U1, ED-36G-U,

ED-36-U1 & ED-36G-U2. . . . . . . . . . . . . . . . . . . . . . . 9

Wall Clearances .......................... 9

Supply Connection ....................... 9

Electrical Connection ..................... 9

Controls ................................. 9

Calibration Instructions ................... 9

Broilers – Models: ED-15B,

ED-30B & ED-42B ...........................10

Wall Clearance .......................... 10

Supply Connection ...................... 10

Electrical Connection ....................10

Controls ................................ 10

Food Warmers –

Models ED-15W & ED-15WP ..................10

Wall Clearances ......................... 10

Supply Connection ...................... 10

Electrical Connection ....................10

Controls ................................ 10

Operating Instructions................... 10

CLEANING AND MAINTENANCE ........11

Cleaning Exterior Finishes ...................11

Fryers ......................................11

Griddle Top Plates ...........................11

Seasoning............................... 11

Cleaning ............................... 11

Broiler .....................................11

Broiler Grates Surfaces................... 11

Broiler Interior and Under Broiler Grates .. 12

Periodic Cleaning........................ 12

Part # 4521653 Rev 1 (03/05/13) Page 3

DIMENSIONS AND SPECIFICATIONS

LOADING AND VOLTAGE CHART

Total KW Loading

MODEL

NUMBER

ED-15H 4.2 4.2 4.2 4.2

ED-15HSE 5.2 5.2 5.2 5.2

ED-15THSE 4.0 4.0 Contact Factory

ED-15F 5.3 5.3 5.93 5.3

ED-15SF 8.0 8.0 8.0 8.0

ED-30FT 10.6 10.6 11.86 10.3

ED-30SFT 16.0 16.0 16.0 16.0

ED-15G 3.4 3.4 3.4 3.4

ED-24G 6.7 6.7 6.7 6.7

ED-36G 10.1 10.1 10.1 10.1

ED-15B 2.7 2.7 2.7 2.7

ED-30B 5.4 5.4 5.4 5.4

ED-42B 8.1 8.1 8.1 8.1

ED-15W 1.0 1.0 1.12 1.0

North America Export

208V 240V 220V/380V 240V/415V

OVERALL DIMENSIONS

MODEL

NUMBER

ED-15H 15 381 24 610 11.25 286 21 18 18 16 20 18 10 9

ED-15HSE 15 381 24 610 11.25 286 25 22 22 19 24 22 12 11

ED-15THSE 15 381 24 610 11.25 286 19.2 16.7 16.7 14.4 Contact Factory

ED-15F 15 382 24 610 13 330 26 23 N/A N/A 27 23 N/A N/A

ED-15SF 15 381 24 610 13 330 39 34 23 20 37 34 13 12

ED-30FT 30 762 24 610 13 330 51 45 45 39 54 45 27 22

ED-30SFT 30 762 24 610 13 330 77 67 45 39 73 67 25 23

ED-15G 15 381 24 610 13.75 349 17 14 N/A N/A 16 14 N/A N/A

ED-24G 24 620 24 610 13.75 349 33 28 28 25 31 28 16 14

ED-36G 36 914 24 610 13.75 249 49 42 28 25 46 42 16 14

ED-15B 15 381 24 610 13.75 349 13 12 N/A N/A 13 12 N/A N/A

ED-30B 30 762 24 610 13,75 349 26 23 23 20 37 34 13 12

ED-42B 42 1067 24 610 13.75 349 39 34 23 20 37 34 13 12

ED-15W 15 381 24 610 11.50 292 5 5 N/A N/A 6 5 N/A N/A

Width Depth Height

In mm in mm in mm 208V 240V 208V 240V

North America Export

Single Phase

PHASE AND AMPERAGE CHART

Nominal Amps Per Line

HI Line 3

Phase

Single Phase

240V/

380V

240V/

425V

Hi Line 2 0r 3

Phase

220V/

380V

240V/

415V

Part # 4521653 Rev 1 (03/05/13)Page 4

GENERAL INSTALLATION

Unpacking

Carefully remove units from cartons. Remove all packing materials from units. The protective material covering the stainless steel should be removed immediately after the unit is installed.

Serial Plate

All electrical ratings are shown on the serial plate of each unit and are readily visible by opening the enameled door located below the control panel.

Ensure electrical supply conforms with electrical characteristics shown on the rating plate.

Statutory Regulations

The installation and connection should comply with current codes in Canada – The Canadian Electrical Code Part 1 and / or local codes. In USA – The National Electrical Code ANSI / NFPA – Current Edition.

Ventilation requirements can vary by country, state or providence, please consult with local authorities having jurisdiction for code requirements.

5. To secure the front, open the lower front panel, place banking plate over the two holes (one on each unit) and secure banking plate using sheet metal screws supplied.

REAR VIEW

Installation Of Banking Plates

All units may be installed independently or banked with other ED or GD series equipment. To ensure a matching and permanent t between units, two banking plates are available for each unit to be installed. One at the front and one at the rear of each two units being banked together. If optional 2 1/2” (64mm) legs are supplied with unit, discard leveling bolts and replace with legs.

1. Level each unit by adjustment of leveling bolts or legs. Use a spirit level and level unit four ways; across front and back and down left and right edges. Level all other units to the rst unit.

NOTE: Griddles may not rest evenly on the unit body if units are not leveled.

2. Remove acorn nuts at rear of unit.

3. Attach one banking plate in position at rear by placing 1/4” (6mm) diameter holes in the banking plate over the screw holes in the rear of units and fasten by replacing the acorn nuts removed in step 2.

4. Push units into position on counter top or back bar.

FRONT VIEW

Sanitary Countertop Seal

When appliance is installed without legs on a counter top, it must be sealed in accordance with N.S.F. standards as per the following instructions:

1. Appliance should be located on a level counter top surface. Complete the electrical connection.

2. Thoroughly clean the appliance bottom perimeter and the counter top area around the appliance perimeter.

3. Lay a generous bead of silicone under the entire perimeter of appliance bottom.

Part # 4521653 Rev 1 (03/05/13) Page 5

GENERAL INSTALLATION continued

4. Secure unit to counter top through the holes located on the underside of the appliance using 10A sheet metal screws.

5. Smooth the silicone seal into the crevice with nger or tool to provide a cove seal.

COUNTER TOP

SILICONE SEALANT

Installation Of Counter Stands (Optional)

1. Assemble and level counter stand as illustrated in the instructions found in the counter stand carton.

2. Remove and discard leveling bolts on unit to be installed on counter stand.

3. Place units in desired position on counter stand, securing the rst unit with 8-32 machine screws and at washers. Insert 8-32 machine screws through the 7/32” (5mm) diameter holes in stand into the nutserts in the bottom of ED Series unit.

4. Connect banking plates as described in section titled, Installation of Banking Plates.

5. Secure last unit to counter stand with 8-32 machine screws and at washers. Inserts 8-32 machine screws through the 7/32” (5mm) diameter holes in stand into the nutserts in the bottom of ED series unit.

Leg Installation

The leg channel is located on the package base. This channel must be installed when using the legs.

BOTTOM OF UNIT

LEG CHANNEL (QTY 2)

4" [102mm] ADJUSTABLE LEG (QTY 4)

LEG INSTALLATION

Part # 4521653 Rev 1 (03/05/13)Page 6

INDIVIDUAL MODEL INSTALLATIONS

Hot Plate – Model ED-15H

Wall Clearances

Do not install appliance closer to a wall of combustible material than:

Back 1 ½” (38mm)

Sides 1 ½” (38mm)

Supply Connection

For supply connection, use wire suitable for 90°C (194°F).

Electrical Connection

A knockout is provided near the front left side of the unit located behind the control panel. To view knockout, loosen the two acorn nuts and hinge control panel downward. The terminal block is also located in this area.

The supply cable entrance is located on the right side when facing the rear of the unit. The cable is fed towards the front through a wire way.

Controls

Innite switches are used to control the tubular elements:

HI to 5 - High Heat

5 to 3 - Medium Heat

3 to LO - Low Heat

Setting of switches between the numbers will give intermediate heat. Switches are reversible and may be turned right or left.

Solid Elements Hot Plate – Model ED-15HSE / ED-15THSE

Electrical Connection

The supply cable entrance is located on the right side when facing the rear of the unit. The cable is fed towards the front through a wire way.

Controls

Solid element hot plates are controlled by a six heat switch. There are three boiling and three simmering positions. Turn the switch left or right from the o position to the desired number, one being the lowest setting and six being the highest.

SWITCH

POSITION

1 240 200

2 340 305

3 450 450

4 1300 950

5 1750 1400

6 2600 2000

This hot plate is protected against overheating when running empty or when using poor quality cookware, by a unique built-in bimetal protector switch.

This protector cuts down the power automatically under the above conditions, overriding the regular switch and it resets itself when conditions return to normal. This is an important safety feature.

WAT TAG E

15HSE 15THSE

HEAT

Low (Simmer)

Medium

High (Boil)

Wall Clearances

Do not install appliance closer to a wall of combustible material than:

Back 1 ½” (38mm)

Sides 1 ½” (38mm)

Supply Connection

For supply connection, use wire suitable for 75°C (167°F).

NOTE: - All 208V 1 phase 60 hZ ED-15THSE models are equipped with a 4-ft (1219mm) power cord and NEMA L6-30P plug (HUBBELL HBL2621 or equivalent).

Part # 4521653 Rev 1 (03/05/13) Page 7

Before Operating The Hot Plate

The top working surface has a heat resistant coating. Before using the sealed hot plates for the rst time, they should be heated for a short period without a pan to harden and burn o the protective coating (3-5 minutes at the highest setting).

Sealed Hot Plates

All purpose sealed top elements provide an ease-clean top. They are intended for boiling, simmering, sauté and other top cooking.

INDIVIDUAL MODEL INSTALLATIONS continued

Operating practices are very important for the ecient use of these elements:

1. Pot bottoms must be at. This increases heat transfer to the pot. Do not use pots with either convex or concave in excess of 1mm (1/32”).

2. Use pots with the same diameter as the elements when possible. This will reduce heat up time.

3. Do not preheat the element. Elements are protected with a high limit which automatically reduces the element to a lower power. It will increase heat up time if this occurs.

4. Use a lid to cover the pots when boiling water.

Operating The Sealed Hot Plate

1. Before using the sealed hot plates for the rst time they should be heated at setting 3 for 5 minutes, then turned o and allowed to cool. This will harden and burn o the protective coating.

2. Set the six heat switch dial to the desired position from 1 to 6.

APPLICATION

Boiling, Frying,

Braising

Simmering

Warming 1 240 200

Shutting down the sealed hot plate:

1. Turn the six heat switch to the o “O” position.

DIAL

SETTING

6 2300 2000

5 1750 1400

4 1300 950

3 450 450

2 340 305

ED-15HSE ED-15THSE

WAT TAG E

Supply Connection

For supply connection, use wire suitable for 75°C (167°F).

Electrical Connection

A knockout is provided on the right side when facing the rear of the unit. Access to the terminal block is gained by removing the fry tank assembly, the rear shield and contactor box cover all located at the rear of the fryer.

Before Operating the Fryer

1. Before leaving the factory, the fryer was tested and the thermostat calibrated with oil in the fry tank; therefore, it is necessary to clean the fry tank and the elements before lling with frying compound. Use detergent or other cleaning agents, with hot water. Thoroughly rinse and dry fry tank.

2. To remove the fry tank, raise the element assembly by means of the handle until the support engages, holding the element assembly in the upright position. The element assembly is lowered by moving the lock stop to release unit from upright position.

Operating Suggestions

1. For liquid oil ll the frypot with oil to the bottom OIL LEVEL line located on the rear of the frypot. This allows for oil expansion as heat is applied. Do not ll cold oil any higher than the bottom line; overow may occur as heat expands the oil.

2. When using a solid frying compound, pack the tank with the compound then turn the fryer on and o every 10 seconds and repack until compound has melted. The fryer capacity is 17 Lbs. (7.7Kg) per tank. Scorched shortening cuts down on the useable life and could damage the fryer.

Fryers – Models ED-15F, ED-15SF, ED-30FT & ED-30SFT

Wall Clearance

Do not install appliance closer to a wall of combustible material than:

Back 1/2” (13mm)

Sides 1/2” (13mm)

CAUTION: Never set a complete block of solid shortening on top of heating elements.

3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature. It may be necessary to add oil or shortening to bring the levels up to the proper mark, after reaching cooking temperature.

4. To prolong shortening life, avoid over heating and reduce the temperature during idle periods.

5. Ensure shorting is up to frying temperature before adding foods.

Part # 4521653 Rev 1 (03/05/13)Page 8

INDIVIDUAL MODEL INSTALLATIONS continued

6. To increase the life of the shortening, it should be ltered with Garland fryer lter cones daily or more often, if necessary.

7. Baskets should never be more than half full.

8. Keep fat at operating level.

9. Fry pieces of similar size at the same time for best results.

10. Excessive moisture should be shaken from the product before frying.

11. Your shortening manufacturer can supply excellent frying and shortening guides.

Controls

1. All ED series fryers are equipped with a manually resettable high limit located at the rear of the element termination box. In the event that shortening temperatures exceed normal limits, the high limit will trip and can only be reset by pushing the red button when shortening has cooled.

2. All ED series are equipped with a precision electronic thermostat which has been factory calibrated and is designed to hold that calibration. There should never be the need to calibrate this thermostat in the eld. Should there ever be an abnormal discrepancy in the set point of actual temperatures, or repeated tripping on the high limit occurs, the fryer should be serviced by an authorized Garland service agency.

Electrical Connection

The supply cable entrance is located on the right side when facing the rear of the unit. The cable is fed towards the front through a wire way.

Controls

Griddles are equipped with snap action thermostats.

Calibration Instructions

1. Field calibration is seldom necessary and should not be attempted unless experience with cooking results denitely proves that the control is not maintaining the temperature to which the dial is set.

2. Should calibration be required, use a test instrument (pyrometer) which special disc type thermocouple or reliable “surface” type thermometer.

NOTE: A drop of oil on face of disc will provide better contact.

3. Turn ALL griddle temperature control dials to 350°F (177°C). In order to allow griddle temperature to stabilize, the controls must be allowed to cycle twice before taking a test reading.

Griddles – Models: ED-15G, ED-24G & ED-36G Grooved Griddles – Models: ED-15G-U, ED-24-U, ED-24G-U1, ED-36G-U, ED-36-U1 & ED-36G-U2

Wall Clearances

Do not install appliance closer to a wall of combustible material than:

Back 1 1/2” (38mm)

Sides 1” (25mm)

Supply Connection

For supply connection, use wire suitable for 75°C (167°F).

Part # 4521653 Rev 1 (03/05/13) Page 9

4. Check temperature reading when control just cycles “OFF” (as indicated by the cycling amber pilot), by placing sensor rmly on griddle surface directly above sensing bulb of control. If the temperature does not read within 15°F (8°C) of the dial setting recalibrate as follows.

5. Carefully remove the thermostat dial making sure the setting is not disturbed.

6. Hold dial shaft steady and with a screwdriver, turn calibration screw located inside the dial shaft, clockwise to decrease and counterclockwise to increase the temperature.

EXAMPLE: 1/4 turn = 35°F (19°C)

7. Replace thermostat dial and repeat steps 2 through 4 to verify correct adjustment has been made.

INDIVIDUAL MODEL INSTALLATIONS continued

Broilers – Models: ED-15B, ED-30B & ED-42B

Wall Clearance

Do not install appliance closer to a wall of combustible material than:

Back 9” (229mm)

Sides 9” (229mm)

Supply Connection

For supply connection, use wire suitable for 90°C (194°F).

Electrical Connection

The cable entrance is located on the right side when facing the rear of the unit. The cable is fed towards the front through a wire way.

Controls

Innite switches are used to control the elements.

HI to 5 - High heat

5 to 3 - Medium Heat

3 to LO - Low Heat

Setting of switches between the numbers will give intermediate heat. Switches are reversible and may be turned right or left.

Food Warmers – Models ED-15W & ED-15WP

Wall Clearances

Do not install appliance closer to a wall of combustible material than:

Back 1” (25mm)

Sides 1” (25mm)

Electrical Connection

NOTE: Applicable to Model ED-15W only.

The supply cable entrance is located on the right side when facing the rear of the unit. The cable is fed towards the front through a wire way.

Controls

Innite switches are used to control the elements.

HI to 5 - High Heat

5 to 3 - Medium Heat

3 to LO - Low Heat

Setting of switches between the numbers will give intermediate heat. Switches are reversible and may be turned right or left.

Operating Instructions

ED series food warmers are supplied with a removable tank assembly. Fill tank with 1-1/4” (32mm) to 1-1/2” (38,mm) of water.

While not supplied with the food warmer it uses a 200 series of Gastronorm cafeteria pan and any arrangement of 200 series pans in various sizes may be used. Individual preference of the operation will determine sizes of inserts to be used. Pans may be purchased from your kitchen equipment dealer.

CAUTION: Do Not Allow The Tank Assembly To Run Dry.

ED Series food warmers are wet type only. Operating these units dry for extended periods may cause the tank assembly to warp and void the warranty.

Supply Connection

NOTE: Applicable to Model ED-15W only. Model ED-15WP is a 115 volt unit supplied with a grounded cord and plug.

For Model ED-15W, use a wire suitable for 90°C (194°F).

Part # 4521653 Rev 1 (03/05/13)Page 10

+ 22 hidden pages