Garland ECG SERIES Operation Manual

INSTALLATION AND
OPERATION MANUAL
GARLAND ECG SERIES
ELECTRIC PRODUCTION
GRIDDLES
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON
THE RATING PLATE.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
Part # 3073400 (01/28/08) © 2004 Garland Commercial Industries, Inc.
Part #3073400 (01/28/08) Page 1
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.
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TABLE OF CONTENTS
IMPORTANT INFORMATION..........................................2
DIMENSIONS AND SPECIFICATIONS..................................4
INTRODUCTION.....................................................5
Safety Concerns .................................................................5
INSTALLATION......................................................5
General..........................................................................5
Clearances.......................................................................5
Siting............................................................................6
Casters & Leveling ...............................................................6
Ventilation Air ...................................................................6
Electrical Connections ...........................................................6
Commissioning..................................................................6
OPERATING INSTRUCTIONS..........................................7
Griddles.........................................................................7
Griddle Start Up .................................................................7
Griddle Shut Down ..............................................................7
Thermostat Temperature Verication.............................................7
MAINTENANCE & CLEANING.........................................8
Preparing A New Griddle.........................................................8
Seasoning The Griddle...........................................................8
General Cleaning ................................................................8
Cleaning Stainless Steel ..........................................................8
Griddle Cleaning.................................................................8
Griddles Do’s & Don’ts ...........................................................9
Servicing........................................................................9
Safety...........................................................................9
DIMENSIONS AND SPECIFICATIONS
13-3/4"
(349mm)
3"(76mm)
(1032mm)
Model
ECG-24R
ECG-36R
ECG-48R
ECG-60R
ECG-72R
40-5/8"
Width
(610mm)
(914mm)
(1219mm)
(1524mm)
(1929mm)
(W)
24"
36"
48"
60"
72"
24"
(610mm)
36-5/16"
(922mm)
6"
(152mm)
W
35-1/32"
(890mm)
8-15/32"
(215mm)
1-5/8" (41mm)
6"
(152mm)
Voltage
208.0 8.60 2.60 3.00 3.00 22.3 23.3 25.0 41.3
240.0 8.60 2.60 3.00 3.00 20.2 20.2 21.7 35.8
208.0 12.90 4.30 4.30 4.30 35.8 35.8 35.8 62.0
240.0 12.90 4.30 4.30 4.30 31.0 31.0 31.0 53.8
208.0 17.20 5.60 6.00 5.60 48.3 46.6 48.3 82.7
240.0 17.20 5.60 6.00 5.60 41.9 40.4 41.9 71.7
208.0 21.50 6.90 7.30 7.30 59.1 59.1 60.8 103.4
240.0 21.50 6.90 7.30 7.30 51.2 51.2 52.7 89.6
208.0 25.80 8.60 8.60 8.60 71.6 71.6 71.6 124.0
240.0 25.89 8.60 8.60 8.60 62.1 62.1 62.1 107.5
Total kW
Load
MODEL ECG-36R SHOWN
Load Per Phase Amps Per Phase
X-Y X-Z Y-Z X Y Z
Amps
1 phase
22-5/8"
(575mm)
Shipping
Wt.
265 lbs. (120kg)
400 lbs.
(181 kg)
500 lbs.
(227 kg)
600 lbs.
(277 kg)
700 lbs.
(318 kg)
Flat blade NEMA plugs available:
G
XZ
Y
NEMA 15-30P
ECG-24R
240v, 3ph
ECG-24R 208V, 3ph ECG-36R 208V, 3ph ECG-36R 240V, 3ph
G
X
Z
Y
NEMA 15-50P
G
Z
X
Y
NEMA 15-20P
ECG-48R
208/240V, 3ph
G
NEMA 8-50P
ECG-24R 240V, 1ph
(208V requires
60A locking plug)
CLEARANCES
Installation
Sides Back
6" (152mm) 6" (152mm)
Entry
Crated Uncrated
40" (1016mm) 38" (965mm)
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INTRODUCTION
1. Damage Check: Check carton or crate for possible damages incurred in shipping. After carefully examining, check for “Concealed” damage. Report any damage immediately to your carrier.
2. Any protective material covering stainless steel parts must be removed.
3. All units are shipped from the factory with legs or casters tted, unless specically ordered without.
4. The type of voltage supply that the equipment was manufactured for at the factory is noted on the data plate and on the packaging. This type of supply must be used.
5. Do not remove permanently axed labels, warnings or data plates from the appliance, for this may void approvals and create a safety hazard.
NOTE: The griddle top is raw steel and can react with moisture forming rust. This is normal and not considered a defect. Clean with a stainless steel ber pad. A light coating of salt free oil may be applied to prevent further rusting.
Safety Concerns
This manual pertains to Electric Chain Griddles. The reader/ operator must interpret its contents to applicable needs. If there is any question of interpretation of any of the literature pertaining to Garland Electric Chain Griddles, please contact your Authorized Service Agency or our Customer Service Department at 1 800 427 6668.
A qualied person must perform the installation in accordance with local codes.
Always follow these safety instructions when operating the Electric Chain Griddle:
Only qualied persons must operate the unit.
Do Not operate without reading this manual.
Do Not operate the product unless it has been properly installed and grounded.
Do Not operate the product unless all service and access panels are in place and fastened properly.
Do Not attempt to repair or replace any part of this product unless all main power supplies have been disconnected.
WARNING – to avoid personal injury:
Use Extreme Caution in setting up, operating and cleaning this product to avoid coming into contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
NOTE all warning labels and markings on the product, which call attention to further dangers and necessary precautions.
INSTALLATION
General
1. Carefully remove the unit from the crate. All packing material must be removed from the unit. The protective material covering the stainless steel must be removed immediately after the unit is installed.
2. Adequate clearance must be provided for servicing, ventilation and proper operation. The product must be kept clear of combustible material.
Clearances
The space in which the appliance is to be sited must include the minimum installation clearances shown below:
All Models
Sides 6” (152 mm) 6” (152mm)
Back 6” (152 mm) 6” (152mm)
Minimum Wall Clearance
Combustible Non-Combustible
INSTALLATION Continued
Siting
The base on which the unit is to be sited, must be capable of adequately supporting the weight of the appliance and any ancillary equipment. (Refer to dimentions and specications in this manual). Once in position check that the equipment is level, both front to back, side to side and diagonally. Adjust if necessary.
The Electric Chain Griddle must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in its normal operational position.
Casters & Leveling
1. The front casters on the unit are equipped with brakes to limit movement of the range without relying on the electrical connection to limit appliance movement.
2. A restraint can be attached to the unit near the electrical connection. If the restraint is disconnected, be sure to reconnect it after the range has been returned to its originally installed position.
3. Each caster has a threaded stem to aid in leveling only. No caster should be adjusted beyond a maximum of one-half inch, (1/2”/13mm) of exposed thread with the locking nut tight against the stand leg, as shown.
1/2"
1/2"
(13mm)
(13mm)
MAX
MAX
Ventilation Air
The electric Chain Griddle (CGC) is intended to be installed under a ventilation hood.
Proper operation of exhaust fans (proper speed, rotation and adjustment) is essential. In addition, a make-up air system (HVAC) for the kitchen supply fresh air is recommended.
Any ventilation system will break down if improperly maintained. The duct system, the hood, and lters must be cleaned on a regular basis and kept grease free.
Electrical Connections
The Garland ECG series complies with the standards CSA C22.2 no. 109 – latest edition, the UL197 – latest edition and the ANSI/NSF 4 – latest edition. The installation & connection of this appliance must comply with current codes. In Canada – the Canadian Electrical Code part 1 and in the USA – the National Electrical Code.
A qualied person as required by the local electrical authorities must install this equipment.
CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. Before attempting the electrical connection, ensure that the equipment’s electrical characteristics agree. See data plate located on the bottom of the control section near the front.
On Electric Chain Griddles, the supply entrance is located at the rear of the main bottom. The supply terminal block is accessible from the front.
The electrical supply must be adequate for the voltage, phase and current marked on the rating plate.
NOTE: A means of disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the xed wiring.
WARNING: THIS APPLIANCE MUST BE GROUNDED.
Commissioning
Ensure all circuit breakers located behind the access door on the control panel are set to the “ON” position.
1. Ensure that all controls are in the “OFF” position and turn on the main electrical supply.
2. Operate each section of the unit in accordance with the operating instructions provided in this manual.
3. Check that the product functions correctly and the voltage supply to the unit does not drop by more than 5% when all sections are operated simultaneously.
When the operation has been checked, hand the manual to the user or purchaser for retention and instruct them in the ecient and safe operation of the appliance.
Part #3073400 (01/28/08)Page 6
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