Garland Broiler User Manual

INSTALLATION AND

OPERATION MANUAL

CUISINE

INFRA-RED BROILER

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER. APPROVAL
NUMBER: G-1-07-05-28

For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting

your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specifications), may be superseded and is subject

to change without notice.

PLEASE READ ALL SECTIONS OF THIS MANUAL

GARLAND COMMERCIAL INDUSTRIES

185 East South Street
Freeland, Pennsylvania 18224
Phone: [phone]
Fax: [phone]

Part # 4517385 (02/20/08) © 2006 Garland Commercial Industries, Inc.

Part # 4517385 (02/20/08) Page 1

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: [phone]
Fax: [phone]

Enodis UK LTD.

Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND
Telephone: [phone]
Fax: [phone]

IMPORTANT INFORMATION

WARNING:
This product contains chemicals known to the state of California to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of California to cause cancer. Operation of this product could expose you to
carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of
California to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Part # 4517385 (02/20/08)Page 2

Part # 4517385 (02/20/08) Page 3

TABLE OF CONTENTS

IMPORTANT INFORMATION..........................................2

TECHNICAL SPECIFICATIONS.........................................4

INTRODUCTION.....................................................5

General Information .............................................................5

Statutory Regulations............................................................5

INSTALLATION......................................................5

Siting............................................................................5

Clearances.......................................................................5

Installation Notes................................................................5

Appliances Equipped With Casters................................................6

Appliances Equipped With Legs ..................................................6

Ventilation Air ...................................................................6

Gas Connection..................................................................6

Electrical Connection ............................................................7

Testing & Adjustment............................................................7

OPERATION.........................................................7

Infra-Red Burners................................................................7

Initial Operation: Infra-Red Burners...............................................7

Operation: Infra-Red Burners.....................................................7

PRODUCT APPLICATION INFORMATION..............................8

Broiler...........................................................................8

Shut-Down......................................................................8

CARE & CLEANING ..................................................9

Stainless Steel ...................................................................9

Broiler Section...................................................................9

Instructions For Removal Of Grid Rack & Grid Rack Frame.........................10

TECHNICAL SPECIFICATIONS

INDIVIDUAL BURNER INPUT RATINGS

Natural Gas Propane

Burner

Infra-Red 70,000 # 50 70,000 # 56

Input BTU/HR

Per Section

Orice

Size DMS

Input BTU/Hr

Per Section

Orice

Size DMS

4"

102mm]

AS
LET

MINIMUM SUPPLY PRESSURE MANIFOLD PRESSURE

Natural Gas Propane Natural Gas Propane

ELECTRICAL

SUPPLY*

7” WC 11” WC 6” WC 10” WC 120V 60Hz, 1Amp

*Note: Electrical diagram is on the rear of the appliance next to the supply wire.

6-1/4"

[159mm]

ELECTRICAL PLUG

MODEL DESIGNATIONS

Model Number Broiler Burner

C2100MX Infra-Red

CLEARANCES

Location

Combustible
Construction

Rear 6” (152mm) 0”

Left Side 6” (152mm) 0”

Right Side 6” (152mm) 0”

34"

[864mm]

TOLERANCE ± 1/8" [3mm]

1-1/8"

[29mm]

32-3/4"

[832mm]

Noncombustible

Construction

6-1/4"
[159mm]

62-7/8"

[1597mm]

39-1/2"

[1003mm]

23-3/8"

[594]

6"

[152mm]

34"

[864mm]

Part # 4517385 (02/20/08)Page 4

FLUE
DIVERTER
[CUSTOMER
INSTALLED]

ELECTRICAL
PLUG

5-3/4"

[146mm]

4"

[102mm]

GAS INLET

69-1/8"

[1756mm]

Part # 4517385 (02/20/08) Page 5

INTRODUCTION

General Information

1. Check crate for possible damage sustained during transit.
Carefully remove unit from crate and again check for
damage. Any damage to the appliance must be reported
to the carrier immediately.

2. The wires for retaining the burners and other packing
material must be removed from units. Any protective
material covering stainless steel parts must also be
removed.

3. All equipment is shipped from the factory with legs
tted, unless otherwise specied. Where the range is to
be mounted on a dais or cove base, it is shipped without
legs. Legs must be tted to the oven where it is installed
on a combustible oor.

4. The type of gas and supply pressure that the equipment
was set-up for at the factory is noted on the data plate
and on the packaging. This type of gas supply must be
used.

5. Do not remove permanently axed labels, warnings or
data plates from the appliance, for this may invalidate the
manufacturer’s warranty.

Statutory Regulations

The installation of this appliance must be carried out by
a competent person and in accordance with the relevant
regulations, codes of practice and the related publications of
the country and destination.

The installation must conform to the National Fuel Gas Code
ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest
edition and National Electrical Code ANSI/NFPA 70-1990 or
latest edition and/or local code to assure safe and ecient
operation. In Canada, the installation must comply with CSA
B149.1 and local codes where applicable.

In Canada, electrical connections must comply with
applicable sections of the Canadian Electrical Code, C22.1

- 1990, latest edition, “Safety Standard for Installation,

Part 1” and C22.2- No. O-M 1982 latest edition, “General
Requirements, Part 2”.

INSTALLATION

This appliance is not recommended for residential
installation.

Siting

The oor on which the appliance is to be sited must be
capable of adequately supporting the weight of the
appliance and any ancillary equipment.

Units with ovens must be tted with legs if installed on a
combustible oor.

Clearances

Adequate clearance must be provided for servicing and
proper operation.

Location

Rear 6” (152mm) 0”

Left Side 6” (152mm) 0”

Right Side 6” (152mm) 0”

Combustible
Construction

Noncombustible

Construction

Installation Notes

Before assembly and connection check gas supply.

A. The type of gas for which the unit is equipped is stamped

on the data plate located behind the lower front panel.
Connect a unit stamped “NAT” only to natural gas;
connect one stamped “PRO” only to propane gas.

INSTALLATION continued

B. If it is a new installation have the gas authorities check

the meter size and piping to assure that the unit is
supplied with the necessary amount of gas pressure
required for operation.

C. If it is additional or replacement equipment have the

gas authorities check the pressure to make certain that
existing meter and piping will supply fuel to the unit with
not more than 1/2” water column pressure drop.

NOTE: When checking gas pressure, be sure that all other
equipment on the same gas line is on.

The appliance and its individual shut-o valve must be
disconnected from the gas supply piping system during any
pressure testing of that system with pressures in excess of
1/2 PSIG (3.45kPa).

Appliances Equipped With Casters

1. The installation shall be made with a connector that
complies with the Standard for Connectors for Moveable
Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B­2006/CSA 6.16B-2006 (or latest edition), and a quick­disconnect device that complies with the Standard for
Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/
CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or
latest edition).

2. The front casters on the appliance are equipped with
brakes to limit the movement of the appliance without
placing any strain on the connector or quick-disconnect
device or its associated piping.

3. Please be aware that the required restraint is attached to
a bracket (which is located on the rear caster closest to
the gas connection) and if disconnection of the restraint
is necessary, be sure to reconnect the device after the
appliance has been returned to its original position.

Appliances Equipped With Legs

Ventilation Air

The following notes are intended to give general guidance.
For detailed recommendations, refer to the applicable
code(s) in the country of destination.

Proper ventilation is highly essential for optimum
performance. The ideal method of ventilating open-top
equipment is the use of a properly designed canopy which
should extend six inches (152mm), beyond all sides of the
appliance(s) and six feet, six inches (1981mm) above the
oor.

A strong exhaust will create a vacuum in the room. For an
exhaust vent to work properly, replacement air must enter
the room. The amount of air that enters must be equal to the
amount exhausted.

All gas burners and pilots need sucient air to operate. Large
objects should not be placed in front of the appliance(s) that
would obstruct the ow of air into the front.

Gas Connection

The local gas authority should be consulted at the
installation planning stage in order to establish the
availability of an adequate supply of gas and to ensure
that the meter is adequate for the required ow rate. The
pipe work from the meter to the appliances must be of an
appropriate size.

All xed (non-mobile) appliances MUST be tted with a
manual gas-cock upstream of the appliance to provide a
means of isolation for servicing or cleaning purposes. A
union or similar means of disconnection must be provided
between the gas-cock and the appliance.

A manually operable valve must be tted to the gas supply
to the kitchen to enable it to be isolated in an emergency.
Wherever practical, this shall be located either outside the
kitchen or near to an exit in a readily accessible position.

1. Raise the front of the appliance an block. Do not lay the
appliance on its back.

2. Position leg insert in leg retainer opening and tap upward
until the insert seats at the collar ange.

3. Repeat leg insert installation for the other legs and adjust
all four legs to the same height.

4. Legs can be further adjusted to level the appliance and to
compensate for uneven ooring.

Where it is not practical to do this, an automatic isolation
valve system shall be tted which can be operated from a
readily accessible position near to the exit.

At locations where the manual isolation valve is tted or
the automatic system can be reset, a notice MUST be tted
stating:

“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST
BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE
SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE
RESTORING GAS SUPPLY.”

Part # 4517385 (02/20/08)Page 6

Part # 4517385 (02/20/08) Page 7

INSTALLATION continued

Electrical Connection

IMPORTANT – This appliance must be electrically grounded
in accordance with local codes.

Testing & Adjustment

All ttings and pipe connections must be tested for
leaks. Use approved gas leak detectors, soap solution or
equivalent, checking over and around all the ttings and
pipe connections. DO NOT USE A FLAME! Accessibility to
all gas lines and ttings require that valve panel(s), lower
front panel(s), and/or oven rack(s) be removed. All parts
removed, (including fasteners), should be stored safely for
re-installation.

1. Be sure that all valves are in the “OFF” position.

2. Turn on the main gas supply valve. Light all broiler pilots.

OPERATION

3. Leak test all valves and ttings as described at the
beginning of this section. Correct any leaks as required
and recheck.

4. Light the oven pilot.

All units are tested and adjusted at the factory, however,
burners and pilots should be checked upon installation and
adjusted if necessary.

CAUTION: Gas will ow to the top section burners even
if the broiler section pilots are not lit. Gas will not be
interrupted. It is the responsibility of the operator to
conrm the proper ignition of each burner as it is turned
on. Should ignition fail to occur 5 seconds after turning
a burner on, turn the burner o, wait 5 minutes, and try
again.

Infra-Red Burners

The GARLAND® Infra-Red Broiler is a direct radiant heavy
duty gas broiler utilizing four (4) extremely ecient gas
burners in each broiling section. The infra-red burners
provide for high speed broiling with rapid searing of product
so that natural juices and avor will be sealed in.

These special burners operate in a manner similar to that
of a conventional gas burner except that the radiation
surfaces consist of a series of ceramic blocks each containing
numerous small gas ports. These ceramic blocks are
connected utilizing a special compound that also seals all
seams of the radiating surface. The gas ame appears as a
red glow covering the entire ceramic surface.

A special wire mesh has been provided as an outside
surface beneath the ceramics to further increase the burner
eciency. This mesh will provide for additional infra-red
energy.

Initial Operation: Infra-Red Burners

1. Connect electrical supply.

2. Open gas service valve located in your supply line.

3. With a lighted taper, light the broiler pilots located at the
front of the unit. There is one pilot per pair of burners.

4. Pilot adjustment valves can be found on the manifold,
behind the control panel. The valves may be accessed
through holes in the control panel.

5. The pilots should be adjusted so that ame extends 1/2”
to 3/4” (12mm to 25mm) beyond the pilot shield.

Operation: Infra-Red Burners

1. Switch on (1) the main power switch.

2. Turn the broiler valve to HIGH.

OPERATION continued

3. Immediately check ignition of the burners.

4. When ignition has been accomplished a blue ame will
cover the surface of the ceramics for 10-15 seconds.

5. The haze will disappear and the ceramics will glow red.

CAUTION: Should burner ignition fail within 

Shut-Down

1. Turn all valves to the “OFF” position.

2. Switch o (0) the main power switch.

3. If the unit is to be shut down for an extended period of
time, close the in-line gas valve.

seconds, turn the burner valve o and repeat steps
 through . If ignition continues to fail, consult your
factory authorized service agency.

PRODUCT APPLICATION INFORMATION

Broiler

The following information is intended for use as a guide.
There are many variables that will eect the operation. As an
example, the temperature of the product when it is placed
on the rack for broiling will eect both the broiling time and
the quality of the nished product.

The broiler rack can be easily raised or lowered to provide for
the desired distance of the product from the heat source and
is readily pulled out for ease of loading and unloading.

It is suggested that all products be dipped in salt-free
oil before broiling to facilitate browning and to aid in
preventing the product from sticking to the broiler rack.

It must again be stressed that the times in the following table
are intended as a general guide only. The technique of the
operator and experience with infra-red broiling will eect
time, burner setting and rack position.

Part # 4517385 (02/20/08)Page 8