Garland Air Deck, Air Deck E56PB, Air Deck E56PT, Air Deck E56T/B Installation And Operation Manual

INSTALLATION AND
TM
OPERATION MANUAL
ELECTRIC BAKE AND PIZZA
OVENS
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON
THE RATING PLATE.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
Part # 1382615 Rev 2 (01/28/08) © 2004 Garland Commercial Industries, Inc.
Part # 1382615 Rev 2 (01/28/08) Page 1
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.
Part # 1382615 Rev 2 (01/28/08)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model Number Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Delivery and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Location of the Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Leg Installation – All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly of Double Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Circuit Breaker/Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CONCEPT OF AIR IMPINGEMENT COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Air Shutter Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Possible Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Application Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Oven Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Thermostat Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Oven Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Oven Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Bottom Jet Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
WARMING RACK – OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation Of Warming Rack To Oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Part # 1382615 Rev 2 (01/28/08) Page 3
DIMENSIONS AND SPECIFICATIONS
30"
[762mm]
DECK
48-1/2"
[1232mm]
DECK
36-1/4"
[921mm]
18-1/2"
[470mm]
18-1/2"
[470mm]
18-1/2"
[470mm]
24-1/4"
[616mm]
78"
[1981mm]
101"
[2565mm]
10-3/4"
[273mm]
4-1/2"
[114mm]
45-1/4"
[1149mm]
4-1/2"
[114mm]
10-3/4"
[273mm]
4-1/2"
[114mm]
45-1/4"
[1149mm]
4-1/2"
[114mm]
9"
[229mm]
71-3/4"
[1822mm]
13-3/4"
[349mm]
63"
[1600mm]
42"
[1067mm]
DECK
71-1/2"
[1816mm]
94-1/2"
[2400mm]
3-3/8"
[86mm]
6" DIA
[152 mm]
6" DIA
[152 mm]
3-3/8"
[86mm]
7-1/2"
[191mm]
9"
[229mm]
14"
[356mm]
14"
[356mm]
65-1/4"
[1657mm]
63"
[1600mm]
REAR CABLE ENTRANCE
REAR CABLE ENTRANCE
Nominal Amperes Per Line Shipping
Model
Total
Loading
208V 240V 208V/3Ph 240V/3Ph
1Ph 1Ph X Y Z X Y Z
E56PB 15 kW 72 63 43 39 43 38 36 38 1050/477
E56PT 15 kW 72 63 43 39 43 38 36 38 1050/477
E56T/B 30 kW (2) 72 (2) 43 (2) 43 (2) 39 (2) 43 (2) 38 (2) 36 (2) 38 2100/954
Model No. Decks Deck Area Pizza Capacity
E56PB 1 14 Sq. Ft. 6(18”)
E56PT 1 14 Sq. Ft. 6(18”)
E56T/B 2 28 Sq. Ft. 12 (18”)
Weight
Lbs./ Kg
Part # 1382615 Rev 2 (01/28/08)Page 4
DIMENSIONS AND SPECIFICATIONS, Continued
EXAMPLE:
E 56 P T
INPUT E = ELECTRIC MODEL
DECK WITH IN INCHES
TYPE OF OVEN; P = PIZZA
NO LETTER = BAKE
POWER MODULE; T = TOP
B = BOTTOM
Model Number Interpretation
The typical numbering system identies the basic construction, power input, deck size, power module location
INTRODUCTION
Rating Plate
When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the prex and sux letters and numbers) and the warranty serial number. The rating plate axed to the unit contains this information.
In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.
This product has been certied as commercial cooking equipment and must be installed by professional personnel as specied.
Part # 1382615 Rev 2 (01/28/08) Page 5
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