Instruction Manual
Mobile Bend-MateTM
Ultra EegorTM Bending Table
IMPORTANT — USER SAFETY AND PROTECTION: In setting up systems to fit your operations, take care to
select the proper components and design to insure appropriate integration with your operations and existing
equipment. Observe safety measures to avoid the risk of personal injury and property damage from your application
or system.
GARDNER BENDER CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE,
MAINTENANCE OR APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are
in doubt as to the proper safety precautions to be taken in designing and setting up your particular application.
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Mobile Bend-MateTM
Ultra EegorTM Bending Table
Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Identification ...................................3-4
Hydraulic Hose Runs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting Bender to Table Top ......................5
Securing Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Mobility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacement Parts ...............................7
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Description
The Gardner Bender Mobile Bend-MateTM Table is designed to
be used with the Ultra EegorTM hydraulic conduit bender. Due to
its overall compact size and locking swivel casters, mobility has
significantly increased. Additionally, due to components being
centrally stored, provides minimal setup time.
Overview
This manual is to provide a general summary of the Mobile Bend-
TM
Mate
Table. For information on conduit bending, please refer to
instruction sheet ZRPS-0023 for the proper use and maintenance
of the Ultra EegorTM conduit bender.
Safety
The instruction manual and labels applied to the product provide
information for avoiding injury or death from unsafe practices
related to setting up and operating this machine. It is critical that
all personnel involved with the use of this machine understand
these hazards and unsafe practices. The three levels (Danger,
Warning, and Caution) define the severity of the hazard.
DANGER: Immediate hazards that if not avoided WILL
result in severe injury or death.
WARNING: Serious injury or death COULD occur if proper
attention is not observed.
CAUTION: Injury or property damage MAY occur if proper
attention is not observed.
Unpacking
Prior to unpacking, place unit on a flat surface. Remove crate
framework and banding from unit.
WARNING: When removing unit from pallet, use only a
forklift.
WARNING: Do not attempt to remove unit by hand!
43 1/2"
5
28"
6
7
8
4
9
36"
3
2
1
79"
IDENTIFICATION
1
2.5" Shoe Storage
2
3.0" Shoe Storage
3
3.5" Shoe Storage
4
4.0" Shoe Storage
5
Security Bars: Shoes
6
Ultra EegorTM Long Stroke Bender
7
Anchor Pin Storage Area
8
Cylinder Support
9
U-Strap Pin Storage
Unit weight with accessories: 1178 lbs
3
8
4
3
2
1
7
6
IDENTIFICATION
1
2.5" Follow Bar Storage
2
3.0" Follow Bar Storage
3
3.5" Follow Bar Storage
4
4.0" Follow Bar Storage
Pump Hose Routing
5
Hydraulic Pump Storage
6
Pivot Pin Storage
7
Security Bar: Follow Bar
8
Work/Bending Area
5
For pump hose connection instructions, refer to provided ZU4
Pump Series Instruction Sheet RPS-0152.
4
For cylinder hose connection instructions, refer to provided
Hydraulic Bender instruction sheet ZRPS-0023.
Mounting Bender to Table Top
WARNING: Body parts are in danger of being crushed by
moving or movable parts.
Bender Load Plate
Table Stand-off
Carefully align Ultra EegorTM Long Stroke bender mounting holes
with mounting pads found on table top.
From underneath of table, securely install hex bolts through table
standoff and bender load plate.
Make sure hex bolts are fully seated
through table top & standoff and tightly
fastened to bender load plate.
Conduit Bending Shoes
To properly secure bending shoes within unit, place corresponding
sized U-Strap between shoe and feed security bar through the
U-Strap holes as shown below.
Place lock (not included) on security bar to firmly secure.
Follow Bars
To properly secure follow bars, install security bar through table top
until fully seated.
Place lock (not included) on security bar to firmly secure.
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Bender
If desired, the Mobile Bend-Mate
a cable lock to be threaded through a tabletop opening and
around the Bender for security while not in use.
Tabletop opening located underneath Bender
TM
Table will accommodate
P408S Z-ClassTM Hydraulic Pump
Specifications
Motor Size
Type
Reservoir Capacity
Pump Type
Pressure Rating
1st stage (psi) 100
2nd stage (psi) 10,000
Output Flow Rate
1st stage (in3/min) 700
2nd stage (in3/min) 60
Valve Type
Current Draw (max) (Amps) 20
Motor Voltage (VAC) 115
Sound (dba) 85-90
Weight (lbs) 85
Relief Valve Adj. Range (psi) 2,000-10,000
1.7hp
Z-Class™
2 gallon
double-acting
4 way/3 pos.
Pump Security
The hydraulic pump can be secured similarly by
threading a cable lock between pump handle and
around table chassis.
WARNING: Remove RED shipping plug before
use & install Reservoir Breather Cap to prevent
damage or bodily harm.
COMPONENTS
Part #
ZCM645 Cable Strap
ZB00001 Bracket Bridge
Included Breather
Description
Qty
1
1
1
Mobility
The Mobile Bend-MateTM is extremely maneuverable due to
incorporating 8” front swivel casters with footbrake and 8” rear
swivel locking casters.
FrontSwivelCasterwithFootbrake
Pump is secured to the
table using the bracket
and table strap.
RearSwivelLockingCaster
6
Replacement Parts
3
1
IDENTIFICATION
Item
1
2
3
Part #
ZB00020 Shoe/Follow Bar Security Bar
ZCP00107 Front: Swivel Caster with Brake
ZB00107 Rear: Swivel Locking Caster
REPAIR AND SERVICE INSTRUCTIONS: For repair service and parts contact your nearest Gardner Bender Service
Center. The Service Center will provide complete and prompt service on all Gardner Bender products.
Description
Qty
2
3
2
2
PARTS AND SERVICE: For quality workmanship and
genuine Gardner Bender parts, select an Authorized
Gardner Bender Service Center for your repair
needs. Only repairs performed by an Authorized
Service Center displaying the official Gardner Bender
Authorized sign are backed with full factory warranty.
Contact Gardner Bender for the name of the nearest
Gardner Bender Authorized Service Center.
WARRANTY: Gardner Bender warrants its products
against defects in workmanship and materials for
3 year from date of delivery to user. Warranty does
not cover ordinary wear and tear, abuse, misuse,
overloading or altered products.
WARRANTY RETURN PROCEDURE: When question
of warranty claim arises, send the unit to the nearest
Gardner Bender Authorized Service Center for
inspection, transportation prepaid. Furnish evidence
of purchase date. If the claim comes under the terms
of our warranty the Authorized Service Center will
REPAIR OR REPLACE PARTS AFFECTED and return
the unit prepaid.
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