Gardner Bender Mobile Bend-Mate Ultra Eegor Bending Table Instruction Manual

Instruction Manual
Mobile Bend-MateTM
Ultra EegorTM Bending Table
IMPORTANT — USER SAFETY AND PROTECTION: In setting up systems to fit your operations, take care to
select the proper components and design to insure appropriate integration with your operations and existing equipment. Observe safety measures to avoid the risk of personal injury and property damage from your application or system.
GARDNER BENDER CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR APPLICATION OF ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety precautions to be taken in designing and setting up your particular application.
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Mobile Bend-MateTM
Ultra EegorTM Bending Table
Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Identification ...................................3-4
Hydraulic Hose Runs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting Bender to Table Top ......................5
Securing Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Mobility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacement Parts ...............................7
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Description
The Gardner Bender Mobile Bend-MateTM Table is designed to be used with the Ultra EegorTM hydraulic conduit bender. Due to its overall compact size and locking swivel casters, mobility has significantly increased. Additionally, due to components being centrally stored, provides minimal setup time.
Overview
This manual is to provide a general summary of the Mobile Bend-
TM
Mate
Table. For information on conduit bending, please refer to instruction sheet ZRPS-0023 for the proper use and maintenance of the Ultra EegorTM conduit bender.
Safety
The instruction manual and labels applied to the product provide information for avoiding injury or death from unsafe practices related to setting up and operating this machine. It is critical that all personnel involved with the use of this machine understand these hazards and unsafe practices. The three levels (Danger, Warning, and Caution) define the severity of the hazard.
DANGER: Immediate hazards that if not avoided WILL
result in severe injury or death.
WARNING: Serious injury or death COULD occur if proper
attention is not observed.
CAUTION: Injury or property damage MAY occur if proper
attention is not observed.
Unpacking
Prior to unpacking, place unit on a flat surface. Remove crate framework and banding from unit.
WARNING: When removing unit from pallet, use only a
forklift.
WARNING: Do not attempt to remove unit by hand!
43 1/2"
5
28"
6
7
8
4
9
36"
3
2
1
79"
IDENTIFICATION
1
2.5" Shoe Storage
2
3.0" Shoe Storage
3
3.5" Shoe Storage
4
4.0" Shoe Storage
5
Security Bars: Shoes
6
Ultra EegorTM Long Stroke Bender
7
Anchor Pin Storage Area
8
Cylinder Support
9
U-Strap Pin Storage
Unit weight with accessories: 1178 lbs
3
8
4
3
2
1
7
6
IDENTIFICATION
1
2.5" Follow Bar Storage
2
3.0" Follow Bar Storage
3
3.5" Follow Bar Storage
4
4.0" Follow Bar Storage
Pump Hose Routing
5
Hydraulic Pump Storage
6
Pivot Pin Storage
7
Security Bar: Follow Bar
8
Work/Bending Area
5
For pump hose connection instructions, refer to provided ZU4 Pump Series Instruction Sheet RPS-0152.
4
For cylinder hose connection instructions, refer to provided Hydraulic Bender instruction sheet ZRPS-0023.
Mounting Bender to Table Top
WARNING: Body parts are in danger of being crushed by
moving or movable parts.
Bender Load Plate
Table Stand-off
Carefully align Ultra EegorTM Long Stroke bender mounting holes with mounting pads found on table top.
From underneath of table, securely install hex bolts through table standoff and bender load plate.
Make sure hex bolts are fully seated through table top & standoff and tightly fastened to bender load plate.
Conduit Bending Shoes
To properly secure bending shoes within unit, place corresponding sized U-Strap between shoe and feed security bar through the U-Strap holes as shown below.
Place lock (not included) on security bar to firmly secure.
Follow Bars
To properly secure follow bars, install security bar through table top until fully seated.
Place lock (not included) on security bar to firmly secure.
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Bender
If desired, the Mobile Bend-Mate a cable lock to be threaded through a tabletop opening and around the Bender for security while not in use.
Tabletop opening located underneath Bender
TM
Table will accommodate
P408S Z-ClassTM Hydraulic Pump
Specifications
Motor Size Type Reservoir Capacity Pump Type Pressure Rating 1st stage (psi) 100 2nd stage (psi) 10,000 Output Flow Rate 1st stage (in3/min) 700 2nd stage (in3/min) 60 Valve Type Current Draw (max) (Amps) 20 Motor Voltage (VAC) 115 Sound (dba) 85-90 Weight (lbs) 85 Relief Valve Adj. Range (psi) 2,000-10,000
1.7hp
Z-Class™
2 gallon
double-acting
4 way/3 pos.
Pump Security
The hydraulic pump can be secured similarly by threading a cable lock between pump handle and around table chassis.
WARNING: Remove RED shipping plug before use & install Reservoir Breather Cap to prevent damage or bodily harm.
COMPONENTS
Part #
ZCM645 Cable Strap
ZB00001 Bracket Bridge
Included Breather
Description
Qty
1
1
1
Mobility
The Mobile Bend-MateTM is extremely maneuverable due to incorporating 8” front swivel casters with footbrake and 8” rear swivel locking casters.
FrontSwivelCasterwithFootbrake
Pump is secured to the table using the bracket and table strap.
RearSwivelLockingCaster
6
Replacement Parts
3
1
IDENTIFICATION
Item
1
2
3
Part #
ZB00020 Shoe/Follow Bar Security Bar
ZCP00107 Front: Swivel Caster with Brake
ZB00107 Rear: Swivel Locking Caster
REPAIR AND SERVICE INSTRUCTIONS: For repair service and parts contact your nearest Gardner Bender Service Center. The Service Center will provide complete and prompt service on all Gardner Bender products.
Description
Qty
2
3
2
2
PARTS AND SERVICE: For quality workmanship and genuine Gardner Bender parts, select an Authorized Gardner Bender Service Center for your repair needs. Only repairs performed by an Authorized Service Center displaying the official Gardner Bender Authorized sign are backed with full factory warranty. Contact Gardner Bender for the name of the nearest Gardner Bender Authorized Service Center.
WARRANTY: Gardner Bender warrants its products against defects in workmanship and materials for 3 year from date of delivery to user. Warranty does not cover ordinary wear and tear, abuse, misuse, overloading or altered products.
WARRANTY RETURN PROCEDURE: When question of warranty claim arises, send the unit to the nearest Gardner Bender Authorized Service Center for inspection, transportation prepaid. Furnish evidence of purchase date. If the claim comes under the terms of our warranty the Authorized Service Center will REPAIR OR REPLACE PARTS AFFECTED and return the unit prepaid.
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