Gardner Bender B2000 Instruction Manual
Instruction Sheet
®
B2000 Cyclone
RPS-0097 07/17 Effective for models with serial numbers beginning with “J”.
IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. If shipping damage is found, notify carrier at once. Shipping damage is
NOT covered by warranty. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.
SAFETY ISSUES
IMPORTANT – USER SAFETY AND PROTECTION: In setting up systems to fit your operations, care must be taken to select the proper components
and design to insure appropriate that all safety measures have been taken to avoid the risk of personal injury and property damage from your
application or system.
GARDNER BENDER IS NOT RESPONSIBLE FOR DAMAGE OR INJURY CAUSED BY UNSAFE USE, MAINTENANCE OR THE APPLICATION OF
ITS PRODUCTS. Please contact Gardner Bender for guidance when you are in doubt as to the proper safety precautions to be taken in designing
and setting up your particular application
Bending Shoe
High/Low
Voltage
Indicator
Figure 1. B2000 Cyclone® Bender
1.0 DESCRIPTION
• Engineered to save time; bends 0.5 inch to 2 inch
Rigid, Rigid aluminum, EMT and IMC conduit with
a single shoe and no loose parts
• Easy dial settings create accurate bends every time
and make training time virtually non-existent
• Bends in both horizontal and vertical positions to create
accurate offset bends
• Quickly creates repeated bends at the same degree
• Strong legs offer increased jobsite durability (10x life test)
• Large tires/wheels - increase mobility
• Strong upright handle provides ease of use
• Easily lift and transport using the forklift tubes built into base
• Lift Hook for security (job-site) tethering
• Incorporates storage area for tools, etc. while in use
• Includes Weather-Resistant Cover
The Cyclone®, GB model B2000 production bender is used to bend
EMT, IMC, rigid steel or rigid aluminum conduit. A single bending
shoe accommodates sizes
The shoe is driven by a 115 V, 15 A motor. The roller housing
consists of a single urethane roller support arm, and three sets of
nylon rollers.
1
⁄2", 3⁄4", 1", 11⁄4", 11⁄2" and 2" conduit.
.
Pendant
Control
Upper
Roller
Frame Stop
The bender control pendant consists of a zero light, a green power
light, a jog push button, a push button for “Bend and Return”. An
8’ electrical cord connects the pendant to the bender frame. The
bender can be used in a horizontal or vertical position.
The end plate contains an ON-OFF switch which is also a circuit
breaker. When the switch is turned on, the two leds will flash red,
then green to indicate normal function.
To avoid damaging the bender control circuit, an input voltage
sensing system is built into the control circuit. If input voltage is less
than 92 VAC or higher than 132 VAC the bender will shut off. One of
the two LEDS located on the end plate will light to indicate whether
high or low voltage exists.
Re-set the bender by turning unit off then on again. If the incoming
current voltage has not been corrected, the bender will not operate.
The voltage range must be within 92 VAC to 132 VAC. Any situation
which causes a voltage drop or increase must be corrected before
using the B2000 Bender.
Voltage drops may be caused by:
• Extension cords that are too long.
• Extension cords made of light (16-18 gauge) wire.
• Multiple power tools on a single circuit.
• Other devices which require high amperes to operate.
Gardner Bender B2000 vs. Competitor Benders
SINGLE SHOE BENDING FOR:
EMT
Rigid
IMC
PVC coated rigid
Durable and repairable analog controls
Intuitive and easy to use
No loose or separate parts for use
Low/high voltage shut-off/protection
Resettable circuit breaker
Hoist/crane lift point
No changeover or adjustment for
conduit types or sizes
No leveling before use
No homing or initial setup before use
Horizontal and vertical bending
Operate on 15A circuit
Forklift capable leg assy
Weight (lbs)
Dimension (Inches)
PRICE GB PRICE +21% +39% +19%
B2000
1/2” - 2” 1/2” - 2” 3/4” - 2” 1/2” - 2”
1/2” - 2” 1/2” - 2” 3/4” - 2” 1/2” - 2”
1/2” - 2” 1/2” - 2” 3/4” - 2” 1/2 - 2”
1/2” - 1 1/2” accessory no accessory
47 x 33 x 43 46 x 30 x 33 38 x 30 x 50 45.5 x 32.5 x 44
1
Bender
GB
3 3
3 3
3
3
3
3 3 3
3 3
3 3
3 3
3 3 3 3
3
3 3 3 3
408 513 600 615
Green
Competitor
fuse fuse fuse
Brown
Competitor
Blue
Competitor
2.0 WARNINGS
• This instruction manual contains warnings and safety rules
which must be observed by the user to ensure safe operation
of the instrument and retain it in safe condition.
• Read through and understand the instructions contained in
this manual before using the instrument.
• Keep the manual at hand to enable quick reference whenever
necessary.
• The instrument is to be used only in its intended applications.
• Understand and follow all the safety instructions contained in
the manual.
• It is essential that all safety instructions are adhered to.
• Failure to follow the safety instructions may cause injury,
instrument damage.
WARNING is reserved for conditions and actions
that can cause serious or fatal injury.
CAUTION is reserved for conditions and actions
that can cause injury or instrument damage.
WARNING:
• Do not operate the bender on damp or wet surfaces. Do not stand
on wet surfaces while operating the bender.
• To avoid possible injury, do not place fingers under the bottom edge
of the bending shoe. See Figure 2.
• Read and understand all instructions and warning information in this
manual before operating this machine.
• Do not use this machine in a hazardous environment. Hazards
include flammable liquids, gases, or other materials. Using this tool
in hazardous environments can result in a fire or explosion.
• Electric shock hazard. Inspect power cord before use. Repair or
replace if it is damaged. DO not modify the power cord or plug.
• Always use safety glasses. Everyday glasses are NOT safety glasses.
When using in dusty environment, use face or dust mask.
• Keep guards in place and in working order.
• Do not use extension cords that are longer than 30 m (100'). Do
not use damaged extension cords. Use only three-wire, 12 AWG
extension cords that have three-prong grounding-type plugs and
three-hole receptacles that accept the tool’s plug.
• Keep hands away from bending shoe, rollers, and conduit when
bender is in use.
• Reduce the risk of unintentional starting by making sure switch is
in off position before plugging in. Never leave machine unattended.
Turn power off and do not leave machine until it comes to a
complete stop.
• Keep working area of bender clear form any tools or other
equipment when using the bender.
• Never stand on tool. Serious injury could occur if tool is tipped. Do
not overreach. Keep proper footing and balance at all times.
• Adjust fork spacing to match fork tubes on
bender. Ensure front wheel brakes are engaged before inserting
forks into fork tubes.
• Unplug bender from any power source before disassembling,
reassembling, and repairing any parts.
• Operator must ALWAYS face the front of the bender with the bending
degree scale visible and maintain a minimum of 3 feet distance while
the conduit is being bent. All other personnel must remain out of the
area while the bender is in operation.
CAUTION:
• Conduit moves rapidly as it is bent. The path of the conduit must be
clear of obstructions.
• Wear proper apparel. Do not wear loose clothing, gloves, neckties,
rings, bracelets, or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended. Wear protective hair
covering to contain long hair.
• Do not force rollers or alter machine. It will do the job better and
safer at the rate for which it was designed.
• Use for bending only. Do not force machine to do a job for which
it was not designed. Use this machine only for the manufacturer’s
intended purpose only. Use other than that which is instructed in this
manual can result in injury or property damage.
• Keep children away. All visitors should be kept safe distance from
work area.
• Make workshop kid proof with padlocks, master switches, or by
removing starter keys.
• Use recommended accessories. The use of improper accessories
may cause risk of injury to person
• Some bender parts and accessories are heavy and may require more
than one pesron to lift and assemble.
• Maintain tool with care. Keep tool clean for best and safest
performance. Follow maintenance and troubleshooting instructions
for lubricating and changing parts.
• Support conduit when unloading it from shoe. Conduit can become
loose once roller housing is pulled away from the shoe.
• Keep all decals on bender clean and legible at all times.
• Inspect for any damaged/malfunctioning parts before using the
bender. If any damaged/malfunctioning parts are found during
inspection, repair or replace parts.
NOTE: All operations referring to “toward the operator” are
viewed from the lifting handle end of the bender frame.
3.0 SPECIFICATIONS
Power Source ...................................... 120 V 60 cycle AC
Pendant Control Circuit ...................... 12 VDC
Motor ...................................................1 HP 100 V 60 cycle
Weight .................................................. 408 lbs.
Height...................................................38 inches
Width .................................................... 31 inches
Length .................................................. 45 inches
Circuit Breaker ....................................15 Amp
Bend Capability ................................... 1⁄2” - 2” IMC, EMT
Rigid Steel or
Rigid Aluminum
DC
CAUTION:
• During pipe bending, stand behind the frame handle. Keep hands,
clothing and control cord away from the bending shoe and rollers.
• To prevent damage to the bending shoe, do not allow the clamping
jaws to strike the upper roller support arm when the shoe is rotating.
Position the roller housing against the frame stop. See Figure 1.
• Select an operating area large enough to permit loading pipe section
and bending without striking objects or personnel.
• Do not attempt to bend conduit or pipe other than 1⁄2" through 2"
IMC, EMT, rigid steel or aluminum. Bending other materials will
damage the bender and void the warranty.
2
4.0 OPERATION
Roller Support Arm
4.1 Bending 1⁄2", 3⁄4" and 1" IMC, EMT and
rigid conduit:
1. Position the bender in a level dry area large enough to permit
loading and unloading various lengths of conduit. Position the
frame, either horizontally or vertically, by pulling the spring
loaded pin on the side of the bender frame. See Figure 2.
4. Push the roller housing against the frame stop.
See Figure 2. Rotate the shoe to bring the required grooves
(EMT, IMC or Rigid) facing toward the operator. To activate
the shoe, hold the pendant toggle switch in “Return” and
press the jog button until the zero light goes out. The shoe
will rotate and stop in the load position. The zero light will
come on.
5. The upper urethane roller and support arm (See Figure 4)
is used for bending
1
⁄2" through 1" conduit. One of the
top three shoe grooves will be used, depending on
conduit size.
Positioning
Pin
Upper
Roller
Support
Arm
Figure 2. Vertical Position
2. Identify the type (IMC, EMT or Rigid) and size conduit
to be bent.
3. Locate the markings that indicate which grooves are used for
specific materials, and which grooves are used for specific
size conduit. See Figure 3.
Bend Groove
Jaw
Frame Stop
Upper Roller
Figure 4. Bending 1/2" - 1"
6. When bending
1
⁄2" - 1" conduit the upper roller and support
arm must be positioned between the shoe and the roller
housing. Position the urethane roller by moving the roller
housing against the frame stop and removing the pin.
7. Lift the roller support arm to clear the nylon rollers and swing
the arm (toward shoe) over the roller housing. Lower the arm
into the support bracket and insert the ring pin. See Figure 5.
Roller Housing
Frame Stop
Material
Identifier
Figure 3. Set Up
CAUTION: To avoid damaging the rollers and roller
housing, always place the roller housing against the frame stop
prior to rotating the shoe.
Roller Support Arm
Figure 5. Position Roller Support
3
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