Page 1
IN YOUR WARRANTY CARD.
MINI CULTIVATOR & DETHATCHER
INSTRUCTIONS
Y2007
THANK YOU FOR PURCHASING YOUR GARDEN TRAX GARDEN TOOL! IT IS
IMPORTANT THAT YOU READ ALL ASSEMBLY, USAGE AND SAFETY INSTRUCTIONS!
PLEASE TAKE TIME TO READ THIS MANUAL AND FOLLOW ALL INSTRUCTIONS TO
ENHANCE YOUR GARDENING EXPERIENCE! THEN PLEASE REGISTER YOUR
PURCHASE AT
WWW.THUNDERBAYPRODUCTS.COM OR BY FILLING OUT AND
MAILING
Page 2
MODEL Y2007
CONTENTS
MINI CULTIVATOR AND DETHATHER
CONGRATULATIONS...
on purchasing your new GARDEN TRAX MINI CULTIVATOR & DETHATCHER and welcome to
the world of
GARDEN TRAX
working in your garden, but before you do, it is important that you take a few moments and
familiarize yourself with your new unit and its a s s e m b l y a n d operating instructions. Please read
your owner’s manual and take time to save
unit will be one of the most trouble-free and satisfying pieces of equipment you have ever owned. With
proper care and maintenance, your new equipment will provide many years of service. Please take
the time to read this manual carefully to learn how to correctly assemble, use and maintain your unit.
Unlike big tillers, the
handles smoothly and accurately weeds and tills. Unlike other small tillers, it features serpentine
blades that chum the soil up to four inches deep to create a soft, smooth seed bed even in the most
problematic soil. Once you know how to correctly use your new unit, we guarantee you will love it!
Gardening. We know that you are anxious to get right to work and start
time. We have worked hard to ensure that your new
GARDEN TRAX
Mini Cultivator and Dethatcher weighs only 30.5 lbs. It lifts easily,
Registration/Introduction/Specifications ---------------------------------------------------- 3
General Safety Rules ------------------------------------------------------------------------------- 4-7
Unpacking & Assembly ---------------------------------------------------------------------------- 8
Operation -----------------------------------------------------------------------------------------
Maintenance ------------------------------------------------------------------------------------------- 12-13
Spark Plug/Carburetor/Tine Installation & Removal ------------------------------------- 14
Wheel and Drag Stake Adjustment ------------------------------------------------------------ 15
Transportation and Storage --------------------------------------------------------------------- 16
Troubleshooti
Handle Bar Parts ------------------------------------------------------------------------------------ 18
Hood & Tine Parts ---------------------------------------------------------------------------------- 19
Transmission Parts -------------------------------------------------------------------------------- 20
Engi
ng ------------------------------------------------------------------------------------- 17
ne Parts -----------------------------------------------------------------------------------
------ 9-11
------ 21-22
2
Page 3
MODEL Y2007
FUEL TANK CAPACITY
36 oz
OIL TYPE
2 Cycle Engine Oil
TRANSMISSION
Gear Drive
TILLING WIDTH
6" Min to 12" Max
TINE SPEED
250 rpm
UNIT WEIGHT
30.5 lbs
RATED POWER
1.1 kw
LpA AT OPERATOR'S POSITION
82.4 dB(A) Kpa - 2.5 dB(A)
KwA
2.5 dB(A)
REGISTRATION
OW
RESPONSIBILITY AND MODEL SPECIFICAIONS
MINI CULTIVATOR AND DETHATHER
RECORD YOUR MODEL INFORMATION IN THE SPACE BELOW FOR EASY REFERENCE AND BE SURE AND
FILL OUT AND MAIL IN YOUR REGISTRATION CARD FOUND IN YOUR PARTS PACKAGE
MODEL NUMBER
SERIAL NUMBER
ENGINE SERIAL NUMBER
DATE OF PURCHASE
PLACE OF PURCHASE
CORRECT, ACCURATE ASSEMBLY AND SAFE USE OF THIS UNIT IS YOUR RESPONSIBILITY!!!!
● READ AND FOLLOW ALL SAFETY INSTRUCTIONS
PAY CLOSE ATTENTION AND FULLY UNDERSTAND ALL SAFETY PRACTICES
●
CAREFULLY FOLLOW ALL ASSEMBLY INSTRUCTIONS
●
●
MAINTAIN THE UNIT ACCORDING TO DIRECTIONS AND SCHEDULE IN YOUR MANUAL
●
ENSURE THAT ANYONE WHO USES THIS UNIT IS FAMILIAR WITH ALL THE CONTROLS, PARTS AND
NER’S
ENGINE DISPLACEMENT 42.7cc
OIL/GAS RATIO 40:1 - 2.6 oz per gallon
GAS TYPE Unleaded Reg Gas
SPARK PLUG L8RTC
SPARK PLUG GAP 0.028
GEAR RATIO 32:1
TILLING DEPTH 4" Max
WHEEL SIZE 1.375 x 7.0" Diam
UNIT SIXE (L x W x H) INCHES 23" x 20" x 20"
VIBRATION (L Handle: 3.34 m's2)(Right Handle 3.47 m's2) k-1.5 m's2
LwA 93 dB(A)
3
Page 4
MODEL Y2007
CAUTION!
IMPORTANT!
AVOID INJURY! THIS SYMBOL AND TEXT HIGHLIGHT
WARNING
California Proposition 65 Warning
MINI CULTIVATOR AND DETHATHER
AVOID DAMAGE! THIS TEXT IS USED TO TELL THE
OPERATOR OF ACTIONS OR CONDITIONS THAT
MIGHT RESULT IN DAMAGE TO THE UNIT!
POTENTIAL HAZARDS OR STITUATIONS THAT COULD
CAUSE DEATH TO THE OPERATOR OR BYSTANDERS
THAT COULD OCCUR IF THE HAZARDS OR SAFETY
PROCEEDURES ARE IGNORED!
GENERAL SAFETY RULES
SPECIAL MESSAGES
This manual contains special messages to highlight and bring a
damage as well as helpful opera
ng and servicing informa on. Please read all the manual to avoid injury and
machine damage.
*NOTE: During the course of this manual, both general and specific inform on is given that may help the operator in
the use, service and maintenance of this unit
IMPORTANT SAFETY PRECAUTIONS
Please read and follow the following
the safety instruc
must read and study the instruc
ons and recommenda ons outlined throughout this manual. Anyone who may use the unit
ons so that they are familiar with the unit, its controls and safety features.
on with diligence and care. Always operate the unit according to all
en on to poten al safety concerns, machine
This symbol is designed to draw your a
not followed, personal safety could be endangered! Read and follow all the safety instruc
manual before ever a
●
Do not carry or transport the unit from one place to another with the engine running
●
When the engine is idling, the
●
Dress appropriately when op
em ng to operate this equipment!
nes should not be turning. If they do rotate, contact customer service for support
g this unit. Never wear sandals, sneakers, open shoes or other light footwear.
en on to important safety instruc ons. If these
are
ons in this
Always wear study boots. Never, ever operate this unit with bare feet! Always be conscious of loose
clothing that could get caught in moving parts. Always wear safety goggles or glasses when op
●
Always keep hands, hair, feet and any loose clothing away from moving parts of unit
●
When op
●
Never allow children to operate this unit. Never allow adults who are not familiar with this unit and have not read
the in
●
Never operate this unit when under the influence of alcohol or drugs
●
Make sure all nuts, bolts and screws are always
●
Before making repairs or adjustments, turn off the unit and allow to cool do
●
The muffler and nearby areas can exceed 150° F (65° C) in temperature. Avoid these areas and allow unit to cool
●
This engine produces carbon monoxide (an odorless, deadly gas). Never run this unit indoors or in enclosed area
●
Before using this unit, carefully inspect area to be
u
i including water, gas and electric lines or pipes
●
Do not operate this unit in ground with large rocks or obstacles that could damage the unit
●
If an object becomes lodged in unit, turn unit o
g always wear a protec ve hearing device
ons to operate the unit
ght. Use only original equipment parts
wn. Remove the spark plug wire also
led. Remove all foreign objects. Never use above underground
ff and remove spark plug wire. Allow unit to cool before dislodging
g unit
ng
of California to cause cancer, birth defects, or other reprodu
states that exhaust from this unit contains chemicals known to the state
ve harm
4
Page 5
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
ENGINE SAFETY PRECAUTIONS
CARBON MONOXIDE POISING WARNING
All engines have carbon monoxide contained in their exhaust fumes. It is a deadly, colorless, odorless,
tasteless gas which could be present even though you see or smell no engine exhaust. In an enclosed area
with no ven
headaches, nausea, dizziness, confusion and even death. If you experience any of these symptoms,
immediately seek fresh air and medical a
SAFETY GUIDELINES FOR PREVENTING POISING
●
Never run the unit's engine indoors
●
Carbon Monoxide can reach dangerous levels quickly, so never try and ven late indoors
●
Never use the unit, when exhaust fumes can be pulled into an indoor facility
●
Never use the unit in a poorly ven
(examples include hilly terrain that enclose an area or a large hole)
●
Never use the unit in an enclosed or par
structures with one or more side enclosures
●
Always run the unit with the exhaust and muffler pointed away from the operator
●
Make sure anyone with you is well away from the unit and never point the exhaust toward a person
la on, this gas can linger for days. If inhaled at any level, this gas can cause drowsiness,
en on.
lated outdoor area where exhaust fumes cannot be easily vented
ally enclosed area such as tents, carports, basements or
GASOLINE FIRES AND FUEL SAFETY
Never use fuel in any place where a spark or flame might be present. Both fuel and its vapors are dangerous
and highly flammable and could ignit
e. Never use fuel around clothes dryers, hot water or space heaters,
electric motors, etc. Fuel fires spread quickly and are highly explosive. Keep flames and sparks away from
engine and fuel.
PREVENTION OF GASOLINE FIRES
●
Never fill your fuel tank indoors. Always fill it outside in a ven
●
Never fill with the engine running. Always allow unit to cool before filling unit
●
Never drain fuel from the unit in enclosed area
●
Always wipe any excess fuel from engine and area before star
●
Allow any spilled fuel to dry a
●
Always allow
●
Always test to make sure fuel cap is secure before star
●
Never run the unit without the fuel cap securely installed
●
Never smoke while using this unit
●
To prevent fire or explosion by sta
me for any vapors to vent before star ng unit
er wiping and before star ng unit
ng unit
c discharge, use only non-metal, portable fuel containers approved by
lated area
ng unit
UL or the ASTM
●
Never pour fuel from the units fuel tank
●
An adult should always fill the fuel tank
●
Never allow anyone under the influence of alcohol or drugs to fill the fuel tank or operate this device
●
Never allow children to fill the fuel tank or operate this device
●
During break-in period clutch slippage may occur. A
will transfer maximum power to the
nes. Always keep clutch free of oil and other moisture
er about two hours of normal opera on the clutch
5
Page 6
MODEL Y2007
HOT GASES ARE A NORMAL BY PRODUCT OF A
CAUTION!
MINI CULTIVATOR AND DETHATHER
BURNS AND FIRES
Certain parts of this unit such as the muffler, muffler guard and engine parts become extremely hot during t he
opera
stopped running
Prevention of Burns and Fires
● Never remove the muffler guard from the engine
●
●
●
The engine of this unit is designed to be operated using a cataly
requirements.
Steps for Working on the Unit's Engine
on of this unit. These parts will remain extremely hot even a er the unit has been turned off and
Never touch the muffler guard. It is extremely hot and will cause burns
Never touch engine parts that have become hot during opera
on
Always keep flammable debris away from muffler guard and other hot parts of the engine
c converter which complies with EPA
●
Turn off the unit's engine switch
●
Disconnect the Spark Plug wire from the Spark Plug
●
Always place the disconnected Spark Plug wire away from the Spark Plug to prevent arching from the
Spark Plug and metal parts
●
Now you may replace parts or repair the unit
●
When complete check to make sure all parts that have been removed are
ghtly secured
NOTE: All repair parts for this unit must come from the factory or our authorized service center.
replace parts that are not specifically designed for this unit and its engine.
●
Replace Spark Plug Wire
PROPER FUNCTIONING CATALYTIC CONVERTER.
PLEASE FOLLOW ALL SAFETY INSTRUCTIONS TO
PREVENT BURNS AND FIRES!
NEVER ALTER OR MODIFY THE UNIT'S ENGINE
NEVER ALTER OR MODIFY THIS UNIT'S FACTORY
ENGINE. IF YOU DO SO, SERIOUS INJURY OR
DEATH COULD RESULT!
WHEN WORKING ON UNIT OR REPLACING PARTS,
YOU MUST ALWAYS DISCONNECT THE SPART
PLUG WIRE FROM THE SPARK PLUG AND KEEP THE
WIRE SEPERATED FROM THE PLUG
Never
1 855 691 5969
6
Page 7
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
SAFETY DECAL
Garden Trax is a leading manufacturer of outdoor power equipment. This unit had been designed and
manufactured with your safety in mind. It has been manufactured with all the reliability you expect from an
industry leader.
Please read this manual in order to gain the necessary knowledge to operate this unit safely and effec
vely.
You will find a safety decal that has been placed on the unit itself to remind you to always use safety first
when opera
ng the unit.
The safety decal is shown below in order to familiarize you with its content. Please review the decal now and
if you have any ques
representa
ve.
ons regarding its meaning, please reread these instruc ons or contact our service
If the decal on the unit should become faded, worn or damaged in any way during the use of your unit, please
refer to the part number and order a new decal from our authorized service center. The decals are easily
applied and will act as a con
safe and sa
sfying opera on of this unit.
stant visual reminder to and others to always follow safety instruc
ons for the
READ THIS INSTRUCTION MANUEL CAREFULLY AND THROUGHLY ! KEEP IT IN
A SAFE PLACE FOR FUTURE REFERENCE.
WARNING! THIS UNIT USES BOTH GASOLINE AND OIL… ALWAYS TAKE EXTRA
PRECAUTIONS WHEN OPERATING OR MOVING THIS UNIT.
WARNING! ALWAYS TURN OFF THIS UNIT AND DISCONNECT THE SPARK PLUG
WIRE BEFORE CLEANING, TRANSPORTING OR MAKING ANY ADJUSTMENTS.
NEVER LEAVE UNIT RUNNING UNATTENDED.
WARNING! NEVER PLACE FEET OR HANDS UNDER THE TILLER DECK WHILE THIS
UNIT IS IN OPERATION.KEEP LOOSE CLOTHING AWAY FROM MOVING PARTS.
WARNING! ALWAYS CLEAN THE AREA THAT YOU INTEND TO CULTIVATE. THERE
IS A RISK THAT STONES OR OTHER OBJECTS COULD BE THROWN OUT BY THE
TILLER. ALWAYS KEEP BYSTANDERS AND PETS AT A SAFE DISTANCE.
7
Page 8
MODEL Y2007
UNPACKING & ASSEMBLY
Unpack your unit by carefully li ing it out of its
container. Remove any packing material and cut
any plas
c es holding the handlebar pieces to
the rest of the assembly.
ASSEMBLY
1. Stand the unit upright with the
wheels on a level surface. Do not elevate
the unit to a high surface where it could fall
and damage property or cause injury
2. Using two tee handle nuts, two bolts and
two curved washers, assemble the "U"
shaped middle
lower handlebar sec
handlebar
on already a ached to
the main assembly (See Figure 1). The
middle handlebar
either a low or high posi
on can be installed in
on
nes and
on to the
Y4000.07
MINI CULTIVATOR AND DETHATHER
Y4000.02.01
Y4000.02-04A
BOLT，HANDLE CLAMP
WASHER
Y4000.02-02A
Y4000.02-03A
Y4000.02.01
WASHER
BOLT，HANDLE CLAMP
DO NOT OVERTIGHTEN TEE HANDLE NUTS
3. A
ach the upper right and l por ons of
the handlebars to the "U" shaped middle
on using the two remaining tee handle
nuts, bolts and curved washers (See Figure
1).
DO NOT OVERTIGHTEN TEE HANDLE NUTS
4. The drag stake is shipped on the unit with
the point facing upwards. Before using, you
will need to remove the detent pin turn the
it around so that the point is facing down.
5. Reinsert detent pin (See Figure 2).
DETENT PIN
FIGURE 2
8
Page 9
MODEL Y2007
1 Gallon
3.2 Ounces
40:1
5 Gallons
17 Ounces
40:1
CAUTION!
IMPORTANT!
FUEL AND FUEL VAPORS ARE HAZORDOUS AND HIGHLY FLAMMABLE. NEVER STORE UNIT INDOORS WITH THE
ALLOW TO DRY BEFORE STARTING UNIT.
MINI CULTIVATOR AND DETHATHER
OPERATING YOUR NEW UNIT
PREPARING THE ENGINE FOR STARTING
GAS AND OIL
We recommend the use of a good quality 2-cycle oil when operang the engine to that the engine operates
smoothly throughout its life. Use only unleaded regular gasoline.
MIXTURE
Run engine with a 40:1 rao
GAS OIL RATIO
2 Gallons 6.4 Ounces 40:1
MIXING FUEL AND FILLING GAS TANK
Mixing Fuel
UNIT ENGINE RUNS ON A GAS/OIL
MIXTURE. NEVER RUN ENGINE ON
STRAIGHT GAS ONLY. IT WILL CAUSE
SEVERE ENGINE DAMAGE!
1. Only mix fuel outside in a well venlated area
2. Add 1/4 of the total amount of unleaded gasoline to an approved gasoline container.
3. Add the recommended amount of 2-cycle oil
4. Securely ghten container cap
5. Shake container to mix fuel and oil
6. Slowly vent the container, and then add the remaining 3/4 of the total amount of fuel to the container
7. Clean up any spilled fuel and allow container and area to evaporate fumes before moving
Filling Unit Fuel Tank
1. If engine has been running, shut off and allow engine to completely cool
2. Move to a well venlated area away from open flam
e or sparks
3. Make sure area around fuel cap is clean
4. Loosen fuel cap slowly and place in a dry area
5. Carefully fill unit tank being careful not to spill
6. Do not fill tank completely, allow space for air to expand
7. Replace fuel cap and secure. Clean any spillage around cap and tank area before starng
FUEL STILL IN TANK FOR SAFETY REASONS!
ALWAYS USE A SEPERATE CERTIFIED GAS CONTAINER TO MIX FUEL AND OIL. NEVER MIX GAS AND OIL DIRECTLY
IN UNIT FUEL TANK. USE ONLY CONTAINERS APPROVED BY UNDERWRITERS LABORATORY (UL) OR THE
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM).
WHEN FILLING THE UNIT WITH FUEL, IT SHOULD ALWAYS BE DONE BY AN ADULT.
ALWAY S HANDLE FUEL OUTSIDE IN A WELL VENTALATED AREA AWAY FROM FLAME OR SPARKS.
DO NOT START ENGINE IF THERE IS FUEL SPILLAGE.
NO SMOKING, AND NO OPEN FLAMES WHEN FUELING!
ALWAYS CLEAN SPILLAGE FROM UNIT. WIPE CLEAN AND
9
Page 10
ALWAYS MAKE SURE THE UNIT IS IN
WARNING!
CAUTION!
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
NORMAL OPERATION
1. The clutch transfer maximum power to the unit nes aer approximately 2 hours of normal operaon.
During this break-in period clutch slippage may occur. The unit's clutch should be kept free of oil and
other moisture to ensure efficient operaon
2. When culvang, do not place excessive body weight on the unit. The unit will operate most efficiently
with the use of its own weight
3. Exhaust fumes can be deadly. Never run unit indoors or in an unven
lated area
STARTING AND STOPPING THE ENGINE
1. To prevent carbon monoxide poisoning, always move unit outdoors to a well venlated area before
starng
2. Always be aware of gas vapors. Before starng, make sure unit is in a well venlated area away from
open flames or sparks
3. Make sure all air filter holes as well as fuel tank area are free of all debris
COLD ENGINE STARTING
Starng the engine for the first me or aer running out of fuel or if engine has cooled off
1. Move c
NOTE: Choke must be in the RUN position when engaging the primer bulb
2. Use the primer blub to prime unit unl primer hose is full of gas mixture
NOTE: When using the primer bulb, allow the primer bulb to completely return to its original position
after each pump.
hoke lever to the RUN posion
A STABLE POSITION BEFORE
PULLING THE STARTER HANDLE
ONCE THE UNIT STARTS TO
ENGAGE, MOMENTARILY RELEASE
THE THROTTLE CONTROL WITH
YOUR RIGHT HAND. MOVE BOTH
HANDS TO THE HANDLEBAR
POSITION AND USE TO MAINTAIN
CONTROL AND STABILITY OF THE
UNIT
WHEN STARTING THE UNIT, THE STARTER ROPE CAN
SOMETIMES CAUSE AN UNANTICIPATED JERT BACK
TOWARDS THE ENGINE. FOLLOW THE INSTRUCTIONS TO
HELP AVOID ANY INJURIES
ALWAYS TURN OFF THE ENGINE AFTER EVERY USE. NEV
LEAVE A RUNNING UNIT UNATTENDED FOR ANY AMOUT OF
TIME
NEVER CARRY THE UNIT FROM ONE LOCATION TO ANOTHER
WHILE THE UNIT IS RUNNING
ALWAYS HANDLE THE FUELING OF THE UNIT IN A WELL
VENTILATED AREA FREE FROM OPEN FLAME AND SPARKS
WHILE OPERATING THIS UNIT ALWAYS WEAR A PROTECTIVE
HEARING DEVICE
DO NOT ATTEMPT TO START UNIT IF THERE IS FUEL SPILLAGE
PRESENT. ALWAYS CLEAN UNIT
ER
10
Page 11
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
COLD ENGINE STARTING CONTINUIED
3. Move choke lever to choke posion
NOTE: In the choke position, always move the lever to the Farthest choke position possible
4. Push rocker switch to the ON posion
5. Squeeze the throle control with the right hand. Grasp the starter rope handle and pull out slowly unl the tension
becomes slightly harder. Without leng the rope retract, pull the starter rope with a rapid, forearm stroke. Allow
rope to return to its original posion. Repeat step unl unit engages and allow rope to return to original posion
each me it is engaged
NOTE: If the engine fails to engage after trying for 5 to 6 pulls, press the primer bulb 1 time and repeat process
6. Once the engine is engaged and has started running, move the choke lever to the half-choke posion unl engine
runs smoothly
NOTE:
7. Once unit is running smoothly, move lever to the RUN posion and engage throle to the desired speed
NOTE:
8. In order to stop unit, move rocker switch to the OFF posion
Half-Choke position is defined as being half way between Choke and Run
Do not let the unit idle for extended periods of time. Always run at FULL throttle speed when possible
WARM ENGINE STARTING
1. Move the Choke Lever to the Choke posion
NOTE: Choke position is defined as moving the lever to the farest Choke position possible
2. Connue by repeang Cold Engine Starng beginning with Step 4
HOT ENGINE STARTING
1. Begin with Step 4 of Cold Engine Starng
2. If engine does not start, refer to Step 1 of Warm Engine Starng
11
Page 12
MAINTENANCE IS PREFORMED ON UNIT
CAUTION!
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
MAINTENANCE
STEPS FOR WORKING ON EQUIPMENT
1. Make sure engine switch is in the off posion
2. Disconnect the Spark Plug wire from the Spark Plug
3. Secure the Spark Plug wire away from the Spark Plug itself and other metal parts. Make sure this is done to
prevent wire from arcing with Plug
4. Replace or repair parts on your unit
5. Once complete, make sure all parts are secure and fit correctly
NOTE: All parts must come from the factory or our authorized Service Center. Never use parts that
are not designed specifically for the unit
6. Once com
plete, reaach the Spark Plug wire
MINI CULTIVATOR MAINTENANCE
1. The unit Transmission Case comes with grease that has been packed at the factory. It is recommended by the
factory that the grease level be checked by a qualified service professional to ensure that the grease level is
accurate. If grease is needed, add only molylithium type grease only if the level is below the top of the gears. DO
NOT OVERFILL!
2. Make sure all screws, nuts and bolts are secure and ght
3. Store the unit in a safe cool environment for cold
environments can cause condensaon build up
weather operaon. Transferring the unit from cold to warm
ENGINE MAINTENANCE
●
Cooling Fins, Air Vents and linkages must always be kept free of dirt and debris. Always make sure they are clean
before each me you use the unit
●
Never Run this unit without the engine Air Filter properly installed. Engine failure and addional wear may occur
if air cleaner is not installed properly
Service the Air Filter every 90 days or aer 20 or more hours of operaon. Clean Air filter on a daily basis in
●
dry, dusty, or other extreme condions. If dust is visible in the air while the machine is in operaon, the air filter
should be cleaned.
PRACTICE SAFE
PLUG WIRE MUST BE DISCONNECTED WHENEVER WORKING ON UNIT FOR MAINTENANCE OR REPAIR
TO PREVENT ACCIDENTAL STARTING:
ENGINE MUST BE TURNED OFF AND ALLOWED TO COOL AND SPARK PLUG WIRE MUST BE DISCONNECTED
BEFORE CHECKING OR ADJUSTING ENGINE
MUFFLER AND NEARBY AREA TEMPERATURES MAY EXCEED 150° F (65° C). AVOID THESE AREAS
ALWAYS CHECK UNIT FOR LOOSE SCREWS AND BOLTS.
NEVER STORE UNIT INDOORS WITH FUEL IN THE TANK. FUEL VAPORS MAY BE PRESENT
ONLY ADULTS SHOULD BE ALLOWED TO USE UNIT OR PREFORM MAINTENANCE ON IT
ENGINE MUST BE TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE ANY REPAIRS OR
TY AT ALL TIMES!!!! ENGINE MUST BE TURNED OFF AND ALLOWED TO COOL AND SPARK
KEEP CONNECTIONS SECURE
12
Page 13
FIGURE 3
FIGURE 4
FIGURE 1
FIGURE 2
FIGURE 5
FIGURE 6
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
KEEPING THE AIR FILTER CLEAN
STEPS FOR CLEANING RING STYLE FOAM AIR FILTER (SEE PARTS DRAWING ON PAGE 13)
1. Wash in warm water with liquid detergent unl dirt and debris are removed. Press or squeeze filter when cleaning...
DO NOT TWIST
2. Rinse filter unl detergent and dirt are removed
3. Dry filter by wrapping in dry cloth and pressing unl water is removed
4. Apply lightweight motor oil or thin based machine oil to enre filter
5. Remove excess oil
6. Reaach filter and cover to unit
STEPS FOR CLEANING BLOCK STYLE FOAM AIR FILTER (SEE PARTS DRAWING ON PAGE 22)
1. Before removing the Air Filter Cover, move the Choke Lever to the Choke Posion (See Fig 1)
2. Squeeze the latch tabs on both sides of the Air Filter Cover to remove the cover (See Fig 2)
3. Once you have released the cover, rotate the cover away from the engine (See Fig 3)
4. Remove the Foam Air Filter (See Fig 4 & 5)
5. Replace Filter with new oiled Filter or clean the original Filter by following the same steps as cleaning the Ring
style filter above
6. Reinstall the Filter by pressing it into posion. Make sure the foam
7. Snap Air Filter Cover back in place. Check to ensure cover is securely in place. To check, pull on cover. If cover
does not move, then it is secure
seals the air intake valve (See Fig 6)
13
Page 14
FIGURE 10 FRONT VIEW
SPARK PLUG
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
THE RECOMMENDED SPARK PLUG FOR THIS UNIT IS L8RT
C
(NGK SPARK PLUG TYPE IS RCJ6Y)
1. Always check the Spark Plug at the beginning of each season
2. Disconnect Spark Plug Cap and clean any debris or dirt from around the Spark Plug area
3. Examine the Spark Plug and replace if any of the following have occurred:
a. P
ed Electrodes
b. Burned Electrodes
c. Cracked Porcelain
d. Or Deposits around Spark Plug
4. A
5. When reinstalling original Spark Plug,
6. When replacing Sp
er cleaning or replacing, reseat Spark Plug and ghten securely.... rea ach Spark Plug wire
ghten an add onal 1/2 turn
ark Plug, adjust Spark Plug Gap to .028" and
A loose Spark Plug can overheat and damage your engine. Over tightening too much could
NOTE:
ghten an add onal 1/8 to 1/4 turn
damage the threads in the cylinder head
CARBURETOR
NEVER TAMPER WITH THE FACTORY SETTING OF THE CARBURETOR
TINE REMOVAL AND INSTALLATION
REMOVING TINES
1. Remove the co
2. Slide each of the four
er pins from each end of the ne sha
nes off the
INSTALLING TINES
1. First slide the inside
2. Slide the outside
3. The
nes should be installed so that they are aligned in a sequence of "A,B.C.D" and should be po oned in that
order from le
to right when viewed from the user's po on of the mini cul vator
4. Make sure the hub collars on both the right and
between the
ne blades (See Fig 3)
nes onto both ends of the ne sh Inside nes are stamped with a eithe
nes onto the ne sha The outside nes are stamped with either the le er "A" or "D"
pair of nes face each other so that there is adequate spacing
5. Reinsert the co er pins back on each side of the ne sha to l
A
D
C
B
Cotter Pin
Cotter Pin
Hub Collars
ock the
nes into place
r a le
er "B" or "C"
14
Page 15
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
ADJUSTING WHEELS & DRAG STAKE
The wheels on the mini cul vator can be adjusted into two height po ons (See Figure 4)
1. To adjust the wheels, pull the detent pin out of the rear mounted plas
2. Turn the rear mounted p
board and then replace the detent pin
The Drag Stake is used to regulate the depth of cu
vator from leaping forward during op on. Resistance to the forward mo
cul
set to its lowest po
1. Pull the pin out of the Drag Stake mount hole
2. Posi
3. Once desired depth is reached, reinsert the Drag Stake pin back into the hole
on the Drag Stake so that the pointed end of the stake is directed downward
on allowing deeper cul v on (See Figure 5)
parts 180 degrees and then put the rear mounted p parts into the rear hanging
High Position
Low Position
v on and also to help maintain direc on and keep the mini
parts mount hole
on is achieved when the Drag Stake is
Always make sure the engine is off whenever maintenance or cleaning is being done on the unit. Make sure the unit is
off when using tools and moving the unit from one loc
Never work on excessively steep slopes
Always inspect the area to be cul
This device should only be operated by suitably trained adult individuals who have read the en
Always wear quality safety shoes when opera
Detent Pin
Drag Stake Pointed Tip
on to the other by any means other than its own power
vated and make sure it is free of any objects that could be thrown out by the unit
instru on manual
ng this device
15
Page 16
CAUTION!
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
TRANSPORTING YOUR UNIT
1. Aer using your mini culvator, always allow the unit to cool off before transporng. Never transport the unit in
an enclosed space within a vehicle as fumes and vapors may build up. They could ignite and cause serious injury or
death
2. If fuel is present in fuel tank, always transport in an open vehicle in an upright posion
3. If an enclosed vehicle must be used, be sure that the fuel tank is empty and any unused gas mixture is secured in a
UL or ASTM approved container
4. Never siphon out gas mixture
5. Run engine in order to use up any small amount of remaining fuel in carburetor and fuel tank
6. Always run engine in a well venlated area
7. Clean up any spillage around fuel tank and allow to dry
8. Make sure the unit's gas cap is is secured ghtly before transport
by mouth
LONG TERM STORAGE
1. If you will not be using your mini culvator for more than 30 days, you need to prepare it for long term storage
2. Make sure all fuel is removed from gas tank. Run engine to ensure any remaining fuel in carburetor and tank are
used
3. Store unit in a stable, upright and le
4. Before storing, wash down unit to remove all dirt and debris from the body of the unit
vel posion
TO AVIOID SICKNESS OR EVEN DEATH, NEVER
SIPHON FUEL BY MOUTH
NEVER STORE MINI CULTIVATOR WITH FUEL
STILL IN THE TANK IN AN ENCLOSED,
UNVENTILATED AREA
PRACTICE SAFETY AT ALL TIMES
ALWAYS TURN OFF ENGINE AND ALLOW
UNIT TO COOL
ALWAYS DISCONNECT SPARK PLUG WIRE
BEFORE ATTEMPTING REPAIR OR
MAINTENANCE ON UNIT
16
Page 17
MODEL Y2007
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE REMEDY/ACTION
Engine will not start 1. Power switch off 1. Flip switch to ON position
Engine runs rough, floods during
operation
Engine is hard to start 1. Stale fuel 1. Drain old fuel and replace with fresh.
Engine misses or lacks power 1. Clogged gas tank 1. Remove and clean gas tank
Engine runs, then quits 1.2. Plugged fuel filter
2. Spark plug wire disconnected 2. Connect spark plug wire to spark plug
3. Out of fuel 3. Refuel
4. Spark plug wet, faulty or improperly
gapped
5. Throttle control not held open 5. Hold throttle control open when pulling recoil
6. Fuel line hose not positioned in bottom of gas tank
1. Dirty air filter 1. Clean or replace air filter
2. Choke partially engaged 2. Turn off choke
3. Carburetor out of adjustment 3. Call factory
2. Spark plug wire loose 2. Make sure spark wire is securely attached to
3. Dirty carburetor
4. Throttle control not held open 4. Prime unit 3 more times, then hold throttle open
2. Clogged air filter 2. Clean or replace air filter
3. Carburetor out of adjustment or bad 3. Call factory
4. Spark plug wet, faulty or improperly
gapped
Carburetor out of adjustment or bad Call factory
4. Clean, replace or gap spark plug
handle
6. Push fuel line down into fuel in gas tank
spark plug
3. Clean carburetor, use gas stabilizer, Refuel with
when pulling recoil handle
4. Clean, replace or gap spark plug
1.
2.
MINI CULTIVATOR AND DETHATHER
fresh gasoline.
Clean or replace fuel filter
Engine revs too high 1. Carburetor out of adjustment 1. Call factory
Tines turn at idle 1. Idle speed too high 1. Adjust idle speed lower
2. Broken clutch spring 2. Replace spring
17
Page 18
HANDLE BAR PARTS DRAWING AND LIST
1
8
3
14
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
1
5
2
7
6
10
9
KEY PART # DESCRIPTION QTY.
1
Y4000.02-05
2
Y4000.02-04A
3
Y4000.02-03A
4 1
Y4000.02.01
5 NUT，T-HANDLE 6
6 WASHER 8
7 BOLT，HANDLE CLAMP 6
Y43.03A
8
Y4000.07
9
Y4000.02-02A
10 1
Y4000.02-01
11 HANDLEBAR, LOWER 1
12
GB6187
GRIP,HANDLEBAR
HIS HAND
BOLT,PHILLIPS TRUSS HD ZN 10-24x1-1/4
HIS LEFT HAND
TRIGGER ASSEMBLY,LONG THROW W/O CABLE
THROTTLE CABLE 1
HIS RIGHT HAND
NUT，HEX HD M8
4
11
5
6
7
12
6
2
1
1
1
2
13
13
GB5787
14
BOLT HEX HD M8X155
SWITCH，ROCKER 1
2
18
Page 19
HOOD AND TINES PARTS LIST AND DRAWING
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
1
5 7
3
4
6
16
11
KEY PART # DESCRIPTION QTY.
1 Y2000.01 1
2
Y4000.03
Y4000.05-04 2
3
4 Y4000.05-05 2
Y4000.04-01 2
5
Y4000.04.04 1
6
7 Y4000.04.03 1
Y4000.05.02 2
8
9
GB/T889.1 2
Y4000.05-07 2
10
Y4000.05-02
11
Y4000.05-03
12
Y4000.04.02 1
13
Y4000.04.01
14 1
1E40F-2E ENGINE
TRANSMISSION ASSEMBLY
PUSH NUT ，φ10mm
WHEEL
HAIR PIN, 5/8-3/4 COTTER
TINE “A” RIGHT OUTSIDE
TINE “B” RIGHT INSIDE
DETENT PIN 5/16 X 1-1/2”
NUT M6 FLANGED HEX HD
BOLT M6 X 22mm FLANGED HEX HD
REAR MOUNTED PLASTIC PARTS
REAR AXLE
TINE “C” LEFT INSIDE
TINE “D” LEFT OUTSIDE
2
8
22
8
9
20
10
12
16
GB5787
GB/T889.1
GB97.1
17
15
19
BOLT M5 X 10mm FLANGED HEX HD
BOLT M6 X 45mm FLANGED HEX HD
NUT M5
WASHER 6
REAR HANGING BOARD
15
21
1
1
1
17
9
20
10
16
20
19
18
KEY PART # DESCRIPTION QTY.
15 Y4000.06-01 TINE SHIELD 2
16 GB5787 2
17 GB97.1 WASHER 5 2
18
19
20
Y4000.05-06
21
22 Y4000.05-01 DEPTH CONTROL BOARD 1
13
14
5
4
3
4
2
6
1
19
Page 20
TRANSMISSION PARTS DRAWING AND PARTS LIST
1
7
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
2
3
4
5
6
8
9
14
16
15
10
11
18
17
21
5
KEY PART # DESCRIPTION QTY.
1 Y4000.03 1
GB/T6174 NUT，JAM M8
Y4000.03.01 CLUTCH DRUM
3 1
4 BALL BEARING，629 1
Y4000.03-04 BUSHIN，GDRIVE SHAFT 2
5
6 WASHER，THRUST 2
7
8 1
Y4000.03-05 1
9
Y4000.03-08 SHIM，TINE SHAFT
10
11 Y4000.03-09 BUSHING，TINE SHAFT 2
12 Y4000.03-03 WORM SPUD 1
Y4000.03.02 TINE GEAR & SHAFT ASSEMBLY 1
13
TRANSMISSION ASSEMBLY
THRUST BEARING CAGE WASHER 1
THRUST BEARING ASSEMBLY
REDUCER， THRUST BEARING
22
10
11
24
12
13
18
17
19
20
23
KEY PART # DESCRIPTION QTY.
14 Y4000.03-02 TRANSMISSION CASTING，RIGHT 1
Y4000.03-01
12
4
15 1
16 GB5787 BOLT，FLG HEX HD M6X22 2
Y4000.03-06 DUST COVER 2
17
18 SEAL，TINE SHAFT 2
GB5787
19 2
Y4000.05.01 ARM WHEEL/DRAG STAKE MOUNT 1
20
Y4000.03-07 SPACER，BUSHING 1
21
GB/T 889.1 NUT，FLANGED HEX HD M6 2
22
23 GB97.1 WASHER 2
24 GB5787 BOLT，FLG HEX HD M6X18 4
TRANSMISSION CASTING，LEFT
BOLT，FLG HEX HD M6X25
20
Page 21
ENGINE PARTS DRAWING
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
21
Page 22
ENGINE PARTS LIST
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
22
Page 23
MODEL Y2007
MINI CULTIVATOR AND DETHATHER
PLEASE TAKE THE NEXT STEP TO REGISTER YOUR PURCH ASE BY COMPLETING THE
WARRAN TY CARD AND MAILING THE CARD TO THE FOLLOWING ADDRESS:
PO BOX 145，115 N. Prentice Street,
Clayton WI 54004
BY GOING TO WWW.THUNDERBAY PRODUCTS .COM WEBSITE AND FIND ING THE WARRANTY ICON.
CLICK ON THE WARRANTY ICON TO REGISTER YOUR PURCH ASE.
EC DECLARATION OF CONFORMITY
MANUFACTURERS BUSINESS NAME: SOURCE ONE INTERNATIONAL LIMITED
OR
ENCLOSED
MANUFACTURERS ADDRESS: NO. 298 YONG DING XI ROAD
ECONOMIC DEVELOPMENT ZONE
TAIZHOU, JIANGSU PROVINCE
225300, P.R. CHINA
US ADDRESS: AS ABOVE
WE DECLARE THE FOLOWING ABOUT THIS PRODUCT:
PRODUCT NAME: MOTOR HOE
COMMERCIAL NAME: SAME
FUNCTION: SOIL TILLING
MODEL NUMBER: Y2007
TYPE: GAS/OIL MIXTURE POWERED
FULLFILLS A
LL THE REVELANT PROVISIONS OF DIRECTIVES 2006/42/RC
PLACE AND DATE OF DECLARATION: TAIZHOU, P. R. CHINA
23
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