Garador GaraRoll IR, GaraRoll AR, GaraRoll RG Instructions For Fitting, Operating And Maintenance
RT 700 084 RE / Stand: 12.2015
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Português
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suomi
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Hrvatski
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Polski
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БЪЛГАРСКИ
DE
Anleitung für Montage, Betrieb und Wartung
Garagen-Rolltor / Rollgitter
EN
Instructions for Fitting, Operating and Maintenance
Roller garage door / rolling grille
FR
Instructions de montage, d’utilisation et maintenance
Porte de garage enroulable / Grille à enroulement
ES
Instrucciones de montaje, funcionamiento y mantenimiento
Puerta de garaje enrollable / reja enrollable
RU
Руководство по монтажу, эксплуатации и техническому
обслуживанию
Гаражные рулонные ворота / рулонная решетка
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Table of contents
1 Safety Instructions ............................... 7
1.1 Qualified persons ........................................... 7
1.2 Symbols and signal used .............................. 7
1.3 Intended use .................................................. 8
1.4 General safety instructions ............................ 8
2 Fitting and Initial Start-Up ........................... 8
2.1 Safety instructions ......................................... 8
2.2 Fitting ............................................................. 9
2.2.1 Removing the screw ...................................... 9
2.3 Initial Start-Up ................................................ 9
2.3.1 Checking the door spring tension
(Figure11.4 / 29.4) .......................................... 9
3 Inspection and Maintenance ...................... 9
3.1 Safety instructions ......................................... 9
3.2 Checking the condition of the door ............... 9
3.3 Checking the door spring tension ................. 9
3.4 Replacing the door springs ........................... 9
3.5 Checking the pressure roller,
return pulley and lifting cables ....................... 9
3.6 Checking the chain tension ......................... 10
3.7 Accessories ................................................. 10
4 Cleaning and Care ..................................... 10
4.1 Door curtain ................................................. 10
4.2 Data label ..................................................... 10
5 Assistance with malfunctions................... 10
6 Dismantling ................................................ 10
Make sure that these instructions remain with the
door operator!
Read and follow these instructions carefully!
They provide you with important information on the
safe fitting and operation, as well as proper care and
maintenance, of your roller garage door / rolling grille.
Keep these instructions and the warranty booklet in a
safe place forlater reference.
Enter the serial number (see the data label) here.
Serial no.: ............................................................
1 Safety Instructions
The manufacturer is not liable for damage
resulting from non-compliance with these
instructions including the safety instructions.
1.1 Qualified persons
Have a qualified person (competent person in
acc.with EN12635) fit, start-up and maintain the door
following these instructions. While doing so, observe
the requirements in the standards EN12604
andEN12635.
1.2 Symbols and signal used
Special safety information is provided at respective
important points in these instructions. They are
identified by the following symbols and signal words.
The general warning symbol indicates
adanger that can lead to injury or death.
WARNING
Indicates a danger that can lead to death
orseriousinjuries.
CAUTION
Indicates a danger that can lead to minor
ormoderate injuries.
ATTENTION
Indicates a danger that can lead to damage
ordestruction of the product.
Internal roller garage door
Fitting in or behind the opening
External roller garage door
Fitting in front of the opening
Rolling grille
Fitting behind or in front of the opening
Important note for avoiding damage
toproperty
Dissemination as well as duplication of this document and the use and
communication of its content are prohibited unless explicitly permitted.
Noncompliance will result in damage compensation obligations. All
rights reserved in the event of patent, utility model or design model
registration. Subject to changes.
............................................107
............................................137
............................................138
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Permissible arrangement or activity
Non-permissible arrangement or activity
See the text section (e.g. Section 2.2.1)
See illustrated section (e.g. Figure 2.1)
See separate fitting instructions for the
control or for the additional electrical
control elements
Risk of impact
Operator locked
Operator unlocked
Optional components
Inspect
Tighten the screws by hand
Tighten the screws firmly
Audible engagement
Dispose of component / packaging
1.3 Intended use
• The roller garage door is only intended for private
use. If you would like to use the door in a
commercial application, first check whether the
currently valid national and international regulations
permit such use.
• The rolling grille is only intended for closing
passage openings in commercial and private
applications. Rolling grilles which are located in
apublic area and only have one protective device,
such as a power limit, may only be operated when
the operator is in view of the door and must
additionally be secured by a photocell. The rolling
grille must only be operated by suitably instructed
persons.
• The roller garage door / rolling grille is suitable
foruse outside; it opens and closes vertically.
• The roller garage door / rolling grille is intended
tobeused with an operator. The roller garage
door / rolling grille operators are designed for
operation in dry areas. Also observe the separate
instructions for the control.
1.4 General safety instructions
• Always keep the door's area of travel free from
obstructions. When in operation, make sure that
neither persons, children in particular, nor objects
are located within the door's area of travel.
• Never use the door to lift objects and / or persons.
• Do not alter or remove any components! You could
otherwise risk putting important safety components
out of action. Only use original parts intended for
use with this particular roller garage door / rolling
grille.
• Protect the door from caustic, aggressive
substances, e.g. nitrous reactions from stones
ormortar, acids, alkali solutions, de-icing salt,
aggressive paints or sealants.
• Make sure that there is sufficient water run-off
andventilation (drying) in the lower section of the
side guides.
• Operation of the door during heavy winds may
bedangerous.
2 Fitting and Initial Start-Up
2.1 Safety instructions
WARNING
Danger of injury
There is a danger of injury during fitting. Observe the
following instructions:
▶
Wear safety glasses and protective gloves.
▶
Check that the fixing materials supplied are
suitable for the given structural conditions.
Only use suitable fixing material.
▶
Secure the door from falling.
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ATTENTION
Damage to the product
Observe the following instructions:
▶
Throughout fitting, protect the door's
components, especially the door curtain, from dirt
and damage.
▶
Fasten the bracket holder to the building structure
with 2 screws on each side!
▶
Fasten the side guides with 6 or 8 screws on each
side. Otherwise the wind load indicated on the
data label is not ensured.
2.2 Fitting
Internal roller garage door (IR)
The roller garage door can be fitted from the inside
behind the opening or in the opening
(seeFigure1toFigure12).
External roller garage door (AR)
The roller garage door is fitted from the outside in
front of the opening (see Figure20 to Figure30).
Rolling grille (RG)
The rolling grille can be fitted from the inside behind
the opening or from the outside in front of the opening
(see Figure20 to Figure30).
To ensure simple and safe fitting, carefully go
through the work steps!
All dimensions in the illustrated section are in mm.
2.2.1 Removing the screw
▶
Remove the screw from the bearing insert to adjust
the length of the octagonal shaft.
2.3 Initial Start-Up
2.3.1 Checking the door spring tension
(Figure10.5 / 28.5)
▶
Open the door and then close it to any height. The
door must remain in the respective position.
CAUTION
Door spring tension
Improper adjustment of the door spring tension may
result in injuries.
▶
Only have a specialist adjust the door spring
tension in accordance with Figure10.6 / 28.6.
▶
After adjusting the door spring tension, secure the
spring holders with the spring securing pins.
If the door moves substantially downwards:
▶
Increase the spring tension.
If the door moves substantially upwards:
▶
Decrease the spring tension.
Perform a test run and check the door in accordance
with Section 3, Inspection and Maintenance.
When properly fitted and inspected, the roller garage
door / rolling grille can be easily moved, is functionally
safe and easy to operate. The rolling grille must only
be operated by suitably instructed persons.
3 Inspection and Maintenance
3.1 Safety instructions
▶
Have a specialist perform inspection and
maintenance work on the door at least once in year
in accordance with these instructions.
WARNING
Door travel
There is a danger of injury in the door's area of travel.
▶
When in operation, make sure that neither persons,
children in particular, nor objects are located
within the door's area of travel.
▶
Disconnect the operator and control from
thepower supply.
▶
Functional parts, particularly safety components,
may only be exchanged by a specialist.
▶
Quick release — Visually inspect the door springs
and cables for breaks or damage before
uncoupling the quick release.
3.2 Checking the condition of the door
▶
Visually inspect the general condition of the door,
allcomponents and safety devices for
completeness, proper condition and effectiveness.
▶
Check that all of the fixing points are tight.
Tightenthe screws if necessary.
3.3 Checking the door spring tension
See Section 2, Fitting and Initial Start-Up.
3.4 Replacing the door springs
▶
Have the door springs replaced by a specialist after
approx. 20,000 door cycles.
This is required at the following approximate time:
Door cycles per day Period
Up to 5 Every 12 years
6 – 10 Every 7 years
11 – 15 Every 4 years
16 – 35 Every 2 years
Over 35 Yearly
3.5 Checking the pressure roller, return pulley
and lifting cables
▶
Clean the pressure rollers, return pulley and bolt.
▶
Check the rollers for wear. Have the rollers replaced
by a specialist if they are greatly worn or damaged.
▶
Lubricate the bolt on the return pulley with a drop
ofcommercially available lubricating oil
(seeFigure10.3 / 28,3).
▶
Check the lifting cables for breaks or damage.
Havea specialist replace any damaged lifting cables.
3.6 Checking the chain tension
▶
Check the chain tension in accordance with
Figures5.2 / 12.4 / 23.1. If necessary, setthechain
tension by adjusting the operator.
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3.7 Accessories
• To ensure a high level of quality, safety, reliability,
as well as a long service life, only use original
partsintended for this particular roller garage
door / rolling grille.
• You can optionally receive the fitting
compensationset.
4 Cleaning and Care
The design of the roller garage door / rolling grille
represents state-of-the-art technology. Pressure
marks and abrasive wear, particularly on the top
profiles, are design-related and cannot be avoided.
They are not considered a reason for complaint.
▶
In order to avoid excessive friction, remove any
soiling from the door curtain at regular intervals.
4.1 Door curtain
▶
Clean the door surfaces with clear water, a soft
sponge and a neutral, non-abrasive cleaning agent.
4.2 Data label
▶
Clean the data label.
It must always be easy to read.
5 Assistance with malfunctions
If the door is difficult to move or exhibits other
malfunctions:
▶
Check all the functional parts. To do this, please
follow the instructions in Section 3, Inspection and
Maintenance.
▶
In the case of uncertainty, please contact
aspecialist for assistance.
6 Dismantling
Have the door dismantled and disposed of by
aspecialist.
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4
10
Ø 4; Ø 6; Ø 8; Ø 20;
13
T 25; T30;
T 25; T30;
Ø 8.5; Ø 12; Ø 22;
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2 3 5 6 7 8 9 10 11 121
2 4 5 6 7 8 9 10 11 121
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6+(10+)
3+(5+)
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27
23
42
+
+
+
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AB
1.1a
1.1b
2.5a
RT 700019
1000
1
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2.2
2.3
2.5
2.7
2.8
7+= LH > 2300
5
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2.6
2.1
2.3
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6
+
> 3000
150150 ==
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2.2a
Ø 8.5
2.2b
Ø 12
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2.3
Ø 12
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Ø 8.5
150
7
+
(5
+
)
Ø 8.5
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2.4b
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A
B
B
A
2.5
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J
J
J
LH > 2300
LH ≤ 2300
2.6
2.7
2.8
290
LH ≤ 2300LH > 2300
D
J
C
C
D
2.2.1
335
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1000
1000
3.3
3.1
3.2
3.1
3.2
3.1
3
2.1
1000
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H
E
Ø 8
H
E
E
H
8+(LH > 2300)
6
+
(LH ≤ 2300)
H
2.1
3.2
Ø 8
4+ (6+ )
H
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3.4
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4
4.1
4.2
4.1
4.2
1000
1000
4.1
4.2
2.1
4.3
H
Ø 8
Ø 8
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E
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H
H
E
2.1
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120
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N
25-28 Nm
5.1
5.2
≤ 5
5.1
5.2
5
3.6
P
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121
1500
OFF
240
100
Ø 6
6.1
S
S
1500
6
6.1
6.2
6.3
6.2
6.4
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Motor
S2 S3 S4
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6.2
1 23 564
6.3 6.4
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7.1
7.1
7.1
aa
bb
cc
a = a
b = b
c = c
7
J
J
7.1
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8.1
8.1
8
8.1
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9.5
9.7
9.1
9.3
9.4
9.6
9.8
9.9
9.10
9.1
9.3
9.4
9.6
9.8
9.9
9.10
9.1
9.8
9.9
9.5
9.7
9
9.1
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A
A
B
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127
J
9.5
RT 700015
9.6
~1/2
1
+
9.7
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2
+
140
9.8
2
+
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J
J
9.10
9.9
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10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.5
10.7
10
10.1
U
> 1U LH ≤ 2450
≤ 1U LH > 2450
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10.2
3/3.5
10.4
10.3
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2.3.1
L
10.6
10.7
10.5
10.6
10.7
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~1/2
1
+
1 23 564
11.1
11
11.2
11.1
11.2
11.3
T
11.3
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12.3
12.4
12.5
12.5
12.3
12.5
12.6
12.2
Ø 8,5
12.1 12.2
12
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J
J
12.3
25-28 Nm
12.4
3.6
J
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12.5 12.6
12.7
J
J
J
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6+(10+)
3+(5+)
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RT 700062 RT 700063RT 700061
6+(10+)
3+(5+)
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U
42
+
27
+
23
+
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1000
20
20.1a
20.1b
21.5
AB
RT 700019
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21.1
4
+
≤ 3000
150150 ===
6
+
> 3000
150150 ==
= = = =
Ø 8.5
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21.1
21.2
21.3
21.5
21.6
21.8
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+
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21.1
LH
7
+
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+
)
=
=
=
=
=
=
=
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350
21
21.1
21.2
21.3
21.5
21.6
21.8
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www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
142
RT 700 084 RE / 12.2015
21.2
Ø 8.5
Ø 8.5
Ø 22
1+Ø 8,5
1+Ø 22 1+Ø 22
21.3
21.4
≥ 5°C
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0800 328 6250
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www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
143
21.5
A
B
B
A
21.6
150
7
+
(5
+
)
Ø 8.5
RT 700019
www.samsondoors.co.uk
0800 328 6250
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www.samsondoors.co.uk
0800 328 6250
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144
RT 700 084 RE / 12.2015
21.7
21.8
D
J
C
C
D
2.2.1
290
335
LH ≤ 2300LH > 2300
LH > 2300
LH ≤ 2300
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0800 328 6250
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www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
145
1000
22.1
22
2.1
1000
1000
22.4
22.1
22.2
22.3
22.5
22.1
22.2
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0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
146
RT 700 084 RE / 12.2015
H
E
Ø 8
2.1
22.2
H
Ø 8
H
22.3
1
+
H
E
E
H
8+(LH > 2300)
6
+
(LH ≤ 2300)
H
H
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
RT 700 084 RE / 12.2015
147
Ø 20
4+ (6+ )
Ø 8
2.1
≤ 1
22.4
Ø 20
22.5
1+Ø 20
RT 700018
22.6
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
148
RT 700 084 RE / 12.2015
U
23.1
23
23.2
Ø 6
23.3
3.6
23.1
23.2
23.3
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www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
149
1500
OFF
240
100
Ø 6
24.1
S
S
24
24.1
24.2
24.3
24.4
24.2
24.4
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www.samsondoors.co.uk
0800 328 6250
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150
RT 700 084 RE / 12.2015
Motor
S1 S2 S3 S4
OSE
Motor
S1 S2 S3 S4
OSE
24.2a
24.3 24.4
1 23 5641 23 564
24.2b
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www.samsondoors.co.uk
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RT 700 084 RE / 12.2015
151
J
J
25
25.1
25.2
25.2
25.2
25.1
25.2a
25.2b
aa
bb
cc
a = a
b = b
c = c
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www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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152
RT 700 084 RE / 12.2015
26.1
26.1
26
26.1
www.samsondoors.co.uk
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www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
153
27.1
27.2
27.4
27.5
27.7
27.10
27.12
27.6
27.8
27.9
27.6
27.8
27.9
27.1
27.2
27.3
27.4
27.5
27.7
27.10
27.11
27.12
27.13
27.1
27.2
27.10
27.12
27
27.1a
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www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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154
RT 700 084 RE / 12.2015
27.1b
27.2a 27.2b
2+(LB 1000 - 1600)
3
+
(LB 1601 - 2400)
4
+
(LB 2401 - 3200)
5
+
(LB 3201 - 4000)
www.samsondoors.co.uk
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www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
155
27.3
27.5
27.4
A
B
A B
2x
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
156
RT 700 084 RE / 12.2015
1x
Ø 4
27.9
J
TR30A064
10-20
27.7
~1/2
27.8
J
J
RT 700015
27.6
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RT 700 084 RE / 12.2015
157
2
+
27.10
2
+
140
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
158
RT 700 084 RE / 12.2015
J
J
J
27.13
27.11
J
27.12b
27.12a
www.samsondoors.co.uk
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www.samsondoors.co.uk
www.samsondoors.co.uk
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RT 700 084 RE / 12.2015
159
28.1
28.2
28.3
28.4
28.5
28.6
28.7
28.5
28.7
28
28.1
U
> 1U LH ≤ 2450
≤ 1U LH > 2450
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
160
RT 700 084 RE / 12.2015
28.2
3/3.5
28.4
28.3
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
161
2.3.1
L
28.6
28.7
28.5
28.6
28.7
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
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162
RT 700 084 RE / 12.2015
1
+
1 23 564
T
29.1
29.2
29.3
29.1
29
29.2
29.3
~1/2
TR80A036
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www.samsondoors.co.uk
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RT 700 084 RE / 12.2015
163
30
30.1 30.2a
RT 700062 RT 700063
30.4
30.3
30.6
30.2
30.3
30.7
Ø 8,5
RT 700061
30.2b
www.samsondoors.co.uk
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www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
164
RT 700 084 RE / 12.2015
J
J
J
J
J
J
30.3
30.4
30.5
≥ 5°C
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
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RT 700 084 RE / 12.2015
165
30.7
30.6
TR55A098
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
www.samsondoors.co.uk
0800 328 6250
www.samsondoors.co.uk
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