Gamry Instruments EIS Box Operator's Manual

EIS Box™
Instrument
Operators Manual
Copyright © 2018 Gamry Instruments, Inc. Revision 1.0 November 1, 2018 Gamry P/N 988-00071
The EIS Box’s power input is rated for operation from 100 to 240 V AC, 47 to 63 Hz. It
should therefore be useful throughout the world.
Warning: An EIS Box damaged in shipment can be a safety hazard. Do not operate
damaged apparatus until a qualified service technician has verified its safety. Tag a damaged EIS Box to indicate that it could be a safety hazard.
Warning: Never connect the Protective Ground and System Ground if the
electrochemical system you are testing is earth-grounded. Two earth-ground connections in a high-energy electrochemical system can create hazardous conditions.
Warning: Do not connect the Protective Ground binding post to any voltage other than
earth ground. An improper connection can create a safety hazard, which could result in personal injury or death.
Warning: Do not negate the protection of the EIS Box’s earth ground by any means. Do
not use the EIS Box with a two-wire extension cord, with an adapter that does not provide for protective grounding, or with an electrical outlet that is not properly wired with a protective earth ground. If the protective ground is not properly connected, it creates a safety hazard, which could result in personal injury or death.
Sources of earth ground include
• Most metal water pipes,
• The chassis of most electronic apparatus (which are generally earth-grounded), and
• The protective ground terminal of an AC mains power plug.
We recommend that you discuss grounding with an electrical or electronics professional prior to making this earth-ground connection.
Caution: The surge suppressors can be irreparably damaged by non-transient voltages
that exceed their threshold voltage of ±28 V. In the worst case this can cause catastrophic failure of the system. Do not connect an EIS Box to a cell in a battery or fuel cell stack when the cell voltage is more than 25 V from earth ground.
Caution: Do not block the airflow into or out of the EIS Box chassis. The circuitry is
thermally protected so over-temperature will cause the instrument to enter a shut-down state. If shut-down occurs during data-acquisition, experimental data could be lost. Running the EIS Box without adequate cooling could also shorten the time to failure of some of the circuitry.
Storage
Ambient temperature
–40C to 75C
Relative humidity
Maximum 90% non-condensing
Shipping
Same as storage plus
Acceleration
Maximum 30 G
Operation
Ambient temperature
0C to 45C
Relative humidity
Maximum 90% non-condensing
Warning: Never operate the EIS Box with any cover or panel on the chassis open.
Dangerous voltages may be present at several points within the EIS Box chassis, including PC board traces. Always remove the power connection before opening the EIS Box case.
Warning: The EIS Box is not designed for operation in conditions where liquid water may
enter the chassis, or water vapor may condense within the chassis. Operation of an EIS Box that has water within the chassis can create a safety hazard, which could result in personal injury or death.
Battery
(Inactive)
Switching from channel to channel involves electromechanical relays. You will hear a click
each time relays activate during the switching process.
Warning: The “reinforced insulation” that keeps the operator from accessing the
“hazardous live” voltages in the EIS Box can be rendered ineffective if the EIS Box is damaged in shipment. Do not operate damaged apparatus until a qualified service technician has verified its safety. Tag a damaged EIS Box to indicate that it could be a safety hazard.
If the EIS Box is taken from a cold location (for example outdoors in winter conditions) to a warm, humid location, water vapor may condense on the cold surfaces inside the EIS Box, possibly creating a hazardous condition. Before connecting power to a “cold” EIS Box, allow at least one hour for the EIS Box to warm at room temperature.
Caution: Do not block the airflow into or out of the EIS Box chassis. The EIS Box will
enter a power-down state if it becomes overheated. If this occurs during data-acquisition, you may lose experimental data.
Device driver installation may not occur until a while after the Windows Desktop appears. On a slow computer, or a busy computer with lots of active applications, the delay before driver installation can be a minute or more.
AC Input
Caution: If the Power LED goes on, then turns off and stays off, the EIS Box is not
working properly! If this power-up test fails, contact Gamry Instruments or your local Gamry Instruments representative as soon as possible.
Power LED
Power switch
Ethernet
Warning: Never remove the top panel of the EIS Box while the instrument is
powered on. The electrical currents inside the EIS Box can cause severe injury.
The current-carrying cable contains fuses that protect the instrument against excessive cell current. See Chapter 6 for more information concerning these fuses.
USB
Green
The device is available to run experiments
Orange
The device is currently running an experiment
White
The device is connected to the system, but is not usable. This is generally the result of a mismatch between the Framework software and the devices firmware. You can use the Gamry Instrument Manager to fix the mismatch.
Caution: Interrupting a firmware update can cause a catastrophic failure of your system.
Do not turn off the EIS Box, do not unplug the communications cable, and do not stop the operation of the host computer when the USB LED is a continuous red color.
Do not interrupt a firmware update that is in progress. An incomplete update can render an EIS Box inoperable until it is returned to Gamry for reprogramming.
Should the firmware update be interrupted, contact Gamry before starting the return process.
Caution: The standard EIS Box calibration calls for an external resistive dummy cell.
Your EIS Box was shipped with a 200 Calibration Cell, which includes a 200 Ω, 0.05% accurate resistor. After calibration, please place this dummy cell in a safe place where you can find it if your unit requires recalibration.
If you do need to recalibrate and you cannot find your calibration cell, you can perform DC Calibration using a different 200 Ω resistor. Its power-rating is unimportant. Some performance checks in the calibration process may fail if the resistors inaccuracy exceeds 0.2% (4 Ω).
Color
Type
Name
Normal Connection
Blue
Banana Plug
Working Sense
Connect to working electrode
Green
Banana Plug
Working Electrode
Connect to working electrode
White
Banana Plug
Reference
Connect to counter electrode
Red
Banana Plug
Counter Electrode
Connect to counter electrode
Caution: If any electrode in your cell is at earth ground, never connect the EIS Box
Protective Ground to System (floating) Ground. Autoclaves, stress apparatus, and field measurements may involve earth-grounded electrodes. water pipe can be a suitable earth ground.
Warning: Make sure that your earth-ground connection is made to a legitimate source
of earth ground. Consult a qualified electrician if you are uncertain how to obtain an earth ground. Connecting the EIS Box to an incorrect and unsafe voltage can create a safety hazard (see Chapter 1 for details).
Color
Type
Name
Normal Connection
Blue
Banana Plug
Working Sense
Connect to reference electrode #1
Green
Banana Plug
Working Electrode
Connect to counter electrode #1
White
Banana Plug
Reference
Connect to reference electrode #2
Red
Banana Plug
Counter Electrode
Connect to counter electrode #2
Warning: The fuses in the EIS Box Counter/Working cell cable do not protect against a
safety hazard. They are needed to prevent damage to the instrument if it is improperly connected.
Reference electrode #1 and counter electrode #1 must be on one side of the membrane, and reference electrode #2 and counter electrode #2 must be on the other side.
Always turn off the EIS Box and disconnect both ends of the Counter/Working cable before checking or replacing the fuses in the cable.
Don’t forget the jackscrews when you reassemble the hood.
Caution: Always replace the fuses in an EIS Box cable with the recommended fuse. Use
of an improper fuse, especially a fuse with a higher current rating, can cause instrument failure if a battery cell is improperly connected. Use of a non-approved fuse voids Gamry Instruments’ factory warranty.
Caution: The Power LED indicates power status, and that power-up tests have passed.
Never rely on the Power LED as a true power-status indicator. Always unplug the Power In connection if you suspect your EIS Box is malfunctioning.
The Channel LED does not indicate a dangerous condition when it is lighted. The voltages generated by the EIS Box are generally considered safe. Still, avoid touching the cell leads when the cell is on.
Caution: The AC line fuses are important components for safe operation of the EIS Box.
Do not replace the fuses with incorrect values or types, or in any way circumvent the fuse action. If your EIS Box routinely blows the AC line fuses it indicates a serious problem with the EIS Box. Contact Gamry Instruments, Inc. for repair information.
Compliance Voltage
Min
6.5
V
Note 1
Output Current
Min
5
A
Note 2
Unity Gain Bandwidth
Typ
1050, 250, 43, 4.4, 0.5
kHz
Note 3
Slew Rate
Typ
10, 4.4, 0.7, 0.07, 0.007
V/µs
Note 4
Max Input Voltage
Max
6.0
V
Note 4
Input Current
Max
25
pA
Note 6
Input Resistance Differential (between inputs) Common Mode (input to ground)
Typ 10 1
TΩ
Note 7
Input Capacitance Differential (between inputs) Common Mode (input to ground)
Typ 8 12
pF
Note 7
Bandwidth (–3 dB)
Min
12
MHz
Note 8
CMRR DC to 10 kHz 10 kHz to 100 kHz
Min 98 88
dB
Note 9
A/D Full Scale Ranges
Typ
6.5536
V
Notes 5, 10
Resolution (before gains)
Typ
200
µV/bit
Zero Offset Error
Max
0.5
mV
Note 11
Gain Error
Max
0.2 % Note 11
Offset Range
Typ
6.5536
V
Note 12
Post-offset Gain
Typ
1×, 10×, 100×
Maximum Full-scale Range
±5 A Note 13
Minimum Full-scale Range
±50 ±500 (after 100× gain)
µA nA
Note 13
Voltage across Rm
Typ
±100
mV at full scale
Note 14
Output Voltage (at Monitor and ADC in)
Typ
±3.0
V full scale
Input Offset Current
Max
25
pA
Note 15
Range Zero Offset
Max
0.05
% of range
Note 15
Gain Tolerance, 5 A to 50 µA ranges
Max
0.2 % of reading
Note 15 Zero drift
Typ
0.02
% FS/C
Note 16
Bandwidth (-3 dB)
Typ
5
MHz
Note 17
Resolution
Typ
0.00333…
% FS/bit
Offset Range
Typ
±100
% of range
Post-offset Gain
Typ
1×, 10×, 100×
Accuracy
Typ
Dominated by current-to-voltage error (see above)
Operating Temperature Range
0 to +45
°C Relative Humidity
Max
90 (non-condensing)
% Storage and Shipping Temperature
–25 to +75
°C Maximum Shipping Acceleration
30 g
DC Power Input Voltage
Range
100–240
V
Fuses
IEC 127 For 115 VAC, use 6.3 A 250 V For 230 VAC, use 3.153 A 250 V
Power
Max
120 W
Leakage Current (floating, earthed working electrode)
Typ
±10
nA
Note 22 Dimensions
41.5 W × 45.7 D × 13.3 H
cm
Mounting
Fits 19” (48.3 cm) standard rack mount 3 U height
Weight
Max
10
kg
Mode
Active
Channel switching time
<10 ms
Cell current
5 A
Maximum carried
Counter electrode voltage
6.5 V
maximum
Measured versus EIS Box chassis ground.
Current leakage
<2 nA maximum
To active channel pin from any source.
Impedance
>500 MΩ
<20 pF
Equiv. impedance to EIS Box chassis ground.
Pin(s)
Signal Name
Use
1,9
Working
Connected to the working electrode (see Chapter 4).
2, 10
Working Shield
The shield for the working electrode. Connected to Floating Ground on D­end of the cable. Left open at the cell end of the cell cable.
3
Ground
4, 11
Ground
The potentiostat’s floating ground. Can be used to shield the cell if very low
currents need to be measured. Also used as a shield for the counter electrode cable.
5,12
Counter
Connected to the counter electrode
6
No connection
7 CBL_ID1
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
8
CBL_ID2
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
13
Counter shield
14
CBL_ID0
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
15
CBL_ID3
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
Pin(s)
Signal Name
Use
1
CBL_ID2
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
2
CBL_ID1
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
3
Ground
The potentiostat’s floating ground. Can be used to shield the cell if very low currents need to be measured. Also used as a shield for the counter electrode cable.
4
No connection
5,6,12,14
Reference Shield
The shield for the reference electrode input. Driven to the same potential as Pin 13. Left open at the cell end of the cell cable.
7,15
Work Sense Shield
The shield for the work sense electrode input. Driven to the same potential as Pin 8. Left open at the end of the cell cable.
8
Work Sense
Connected to the working electrode in most cases (see Chapter 5). This lead
has a 261 Ω resistor in the cell end of the cable. Custom cell cables are likely
to require a similar resistor.
9
CBL_ID3
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
10
CBL_ID0
One of four cable ID bits. Used to identify the type of cell cable attached to the unit. Pull to a logic High through a resistor. Ground to set the bit low.
11
No connection
13
Reference Electrode
Connected to the reference electrode in most cases (see Chapter 4). This lead
has a 261 Ω resistor in the cell end of the cable. Custom cell cables are likely
to require a similar resistor.
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