Gamma 9900 Els Owner's Manual

9900 Els
STRINGING MACHINE
2 PT SC MOUNTING
OWNER’S MANUAL
Issue 1 - June 2015
9900 Els
OWNER’S MANUAL
TABLE OF CONTENTS
WARRANTY ................................................................................................PAGE 2
FEA TURES .................................................................................................PAGE 3
UNPACKING & ASSEMBLY INSTRUCTIONS ............................................PAGE 4
POWER CONNECTION & CONTROLS.....................................................PAGE 11
CONTROL PANEL FUNCTIONS AND FEATURES....................................PAGE 12
DISPLAY SCREEN.....................................................................................PAGE 13
MACHINE FUNCTIONS..... ......................................................................PAGE 14
STRING GRIPPER OPERATION .............................................................PAGE 19
MOUNTING THE FRAME ........................................................................ PAGE 20
STRINGING THE FRAME ........................................................................PAGE 21
STRING LENGTH METER .......................................................................PAGE 25
ADDITIONAL FEATURES..........................................................................PAGE 26
P A THFINDER A WL....................................................................................P AGE 27
MAINTENANCE & ADJUSTMENTS .........................................................PAGE 28
TROUBLESHOOTING TIPS .....................................................................PAGE 30
PARTS LIST ............................................................................................. PAGE 32
PARTS DRAWING ....................................................................................PAGE 33
LIMITED WARRANTY
Routine maintenance, adjustment, and cleaning required to ensure proper operation are the responsibility of the purchaser and are not covered under the terms of this warranty. These include, but are not limited to: String Clamp adjustment, as described on page 28, Clamp Base adjustment, as described on page 28, and the cleaning procedures listed on page 29.
GAMMA’ s obligation under this warranty is limited to repair or replacement of defective EQUIPMENT , and no one is authorized to promise any other liability. GAMMA shall in no event be liable for any incidental or consequential damages.
T o return defective EQUIPMENT , a return authorization (RA#) must be obtained from a GAMMA customer service representa­tive. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments. GAMMA will not be responsible for machines which are not sent in the original undamaged packaging.
A GAMMA Care Service Plan is also available through GAMMA customer service, call 800.333.0337 for details.
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MACHINE FEATURES
MACHINE FEATURES
 Electric Constant Pull Tensioner with 11.0 to 90.0 lbs Tension
Range
 Digital Tension Setting with LCD Display  Auto Start Quick Closing Linear String Gripper  Professional Two Point Self Centering Racquet Mounting
System- Accommodates All Racquets
 Auto-Release Cam-Lock Swivel Base Clamps  4 Tooth Universal String Clamps  High Strength Extruded Aluminum Frame with Durable FRP
Finish and Convenient Deep Padded Tool Tray
 Unique Turntable Clutch to Customize Rotation Friction  Convenient Foot Actuated Tensioner Switch  String Length Meter
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9900 Els
Unpacking Instructions & Contents
Instructions for Unpacking and Preparing for Assembly
The stringing machine is shipped in three cartons, a large master carton for the stringing machine base with tensioner module and accessories, a medium carton for the turntable and mounting system and a smaller carton for the fl oor stand post and base legs. Please save the cartons and packing materials for possible shipments in the future. Gamma Sports cannot be responsible for machines that are not returned, shipped in their original, undamaged packaging. The tools you will need to assemble the machine are provided with the machine. Due to the weight of the tensioner unit, you may need the assistance of someone to help lift the tensioner unit out of the carton.
Once the cartons are opened, remove all inner cartons and check to be sure that all parts are present and accounted for.
Contents of Electric Floor Stand (MMU3-20)
(1) Column Assembly (4) Legs (4) Leveling Feet (4) M8 x 30 Flat Head Screws (4) M8 x 35 Cap Screws (4) M6 x 20 Cap Screws (1) String Reel Holder (M8 Threaded Pin), (1) Knob, (8) Spacers, & (2) M8 Washers
Contents of Mounting System Carton (MMU3-28)
(1) Turntable Assembly w/ String Clamp Base and Mounting Stands w/ Frame Support
Slide, Side Supports, and Adapters
(2) String Clamps (1) Package of spare plastic adapters for frame and mounting system supports
Contents of Machine Base Carton (MMU3-18)
(1) Stringer Assembly Unit w/ Tensioner Module (1) Power Cord (1) AC Adaptor (1) Foot Pedal Tensioner Switch (4) Rubber Feet for Table Top Use (1) Wiring Harness for Electric Floor Stand Connection (1) Stringing Tool Set - Includes 1 ea Diagonal Cutter, Bent Nose Pliers, Straight Nose
Pliers, Starting Clamp, Straight Awl & Pathfi nder Specialty A wl
(1) Tools for assembly and maintenance
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ASSEMBLY INSTRUCTIONS
Floor Stand Leg Assembly
The stringing machine uses a four leg fl oor stand design. The legs must be assembled to the Lower Column before use. Remove all parts from the shipping carton to confi rm that contents match the parts list.
Align the holes in the Leg Flange with the matching holes in the Lower Column. Se­cure the leg with one M8x30 fl at head screw through the upper hole, and one M8x35 socket head cap screw through the bottom hole. Repeat this procedure for the three remaining legs.
Mounting the Floor Stand to the Machine Base
The Floor Stand can be mounted to the ma­chine base by laying the machine on the fl oor to align the 4 holes in the fl ange plate to the machine base or by setting the machine on top of the upright Floor Stand. Note: If mounting the machine base to the top of the upright Floor Stand use the help of an assistant to balance the machine base while aligning and tightening the four cap bolts. Orient the oor stand to the machine so that the boss for the string reel will be on the left side of the machine base and the fl oor stand power switch is at the rear side of the machine base.
CAUTION: To prevent damage to the string gripper, never lift or
move the machine by the string gripper.
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ASSEMBLY INSTRUCTIONS
Floor Stand Power Connection
Plug the Floor Stand power cord from bottom left side of the tensioner housing into the socket on the Floor Stand column.
Floor Stand Height Adjustment
The electric fl oor stand permits height adjust- ments from 39” to 49”. The machine height can be raised or lowered by depressing the rocker switch Up or Down. When the desired height is reached set the rocker switch to the neutral position.
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ASSEMBLY INSTRUCTIONS
AC Power Adapter Storage Shelf
The AC Power Adapter Storage Shelf pro­vides a means to secure and protect the power adapter by storing it safely under the machine base. This will reduce a potential tripping hazard as well as eliminate potential damage to the AC Power Supply if laying on the fl oor.
AC Power Adapter Storage Shelf
T o mount the Storage Shelf to the underside of the base, align the holes in the storage shelf bracket with the holes in the base. Use a 6 mm hex wrench to tighten the two hex head cap screws.
NOTE: T o avoid risk of damaging the threads in the base, DO NOT OVERTIGHTEN.
AC Power Adapter Storage Shelf
Place the AC Power Adapter into the Storage Shelf. Coil the pin connector cable and tuck it between the top of the AC Power Adapter and the machine base.
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ASSEMBLY INSTRUCTIONS
String Reel Installation
The String Reel Holder pin is an 8 mm rod with threads on both ends and fl at surfaces machined on one end. Thread the end of the pin without the fl at surfaces into the threaded boss on the right side of the Lower Column. Using the M6 open end wrench positioned on the fl at surfaces, securely tighten the pin to the Lower Column.
The String Reel Holder can hold up to 4 reels of string (depending on the size of the string reel). Before placing the fi rst reel on the rod, slide two spacers over the pin and slide them to the connector on the Lower Column.
After the fi rst reel is placed onto the rod, place two spacers between each reel to provide enough space between reels to allow them to turn freely without rubbing against one another. (To provide a smooth feed to the String Length Meter , place the reels on the rod so the string spools off the reel from the underside of the reel).
After the last reel is installed, place the two M8 washers on the pin and attach the threaded knob to the end of the rod.
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ASSEMBLY INSTRUCTIONS
Turntable and Mounting System Installation
To install the T urntable position the T urntable over the turntable pin and align the holes in the turntable with the holes in the turntable pin. Insert the bolts through the holes in the turntable and turntable pin and tighten with an M6 hex wrench.
STRING CLAMP INSTALLATION
String Clamp Installation
The post of the String Clamp and tube of the String Clamp Base may be treated with grease to provide protection against corro­sion during shipping and while in storage. Remove any excessive grease with a clean cloth prior to use. The post and tube may also be cleaned with isopropyl alcohol. After this type of thorough cleaning, the post and tube should be treated with a light coating of machine oil to protect the surfaces against corrosion and to ensure smooth operation.
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POWER CONNECTION & CONTROLS
A
B
C
Front Panel Features
A - String Gripper B - Tension Lever Switch C - Control Panel with LCD Display
Back Panel Features
D - Power Switch E - A/C Power Cord Socket F - Foot Pedal Switch Socket G - Floor Stand Power Socket
D
E
F
G
Instructions for Power Connection and Controls
CAUTION ! Before connecting to the power supply, check the voltage source that the machine is being connected to. The acceptable range of input voltages for this ma­chine is between 100 V and 240 V @ 50 to 60 Hz. If you have any questions regarding the input voltage supply for your area, please ask your electric utility company.
To install the power cord, insert the female end of the power cord into the AC Adapter and then insert the female end of the cord from the AC Adapter into the A/C Power Cord Socket “E” located on the back side below the tensioner. Plug the male end of the power cord into a grounded power outlet. When using extension cords, use grounded heavy duty extension cords rated for 15 AMP service.
Insert one end of fl oor stand power cord into the Floor Stand Power Socket “F” and the other end into the power socket next to the rocker switch on the top column of the fl oor stand.
Connect the Foot Pedal Switch by inserting the male pin at the end of the Foot Pedal Switch cord into the Foot Pedal Switch Socket “G” located on the back panel of the Ten­sioner.
Switch on the machine by pressing the On-Off Power Switch “D”. At start-up, the machine will perform a self diagnostics check.
WARNING! FOR INDOOR USE ONLY.
NEVER OPEN UNIT WITH POWER CONNECTED.
CHILDREN SHOULD NEVER BE PERMITTED TO OPERATE THIS MACHINE
WITHOUT ADUL T SUPERVISION.
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