Gamma 8800 Els Owner's Manual

OWNER’S MANUAL
Issue 8 - January 2014
STRINGING MACHINE
8800 Els
6 POINT SC MOUNTING
2
GAMMA SPORTS warrants to the original purchaser that the 8800 Els stringing machine (“EQUIPMENT”) purchased is free from defects in materials and workmanship for a period of ve (5) years from the date of original purchase for mechanical parts (excluding electrical parts and string clamps), and for a period of one (1) year from the date of purchase for all electrical parts and string clamps. Should any defects develop under normal use within the specied time periods, GAMMA will at its option, repair or replace the defective EQUIPMENT provided it is returned to GAMMA prepaid at the purchaser’s expense. This warranty does not apply to any damage or defect caused by negligence, abuse, misuse, unauthorized alteration, ship­ping, handling, or part wear and tear as a result of normal use.
Routine maintenance, adjustment, and cleaning required to ensure proper operation are the responsibility of the purchaser and are not covered under the terms of this warranty. These include, but are not limited to: String Clamp adjustment, as described on page 20, Quick Action Clamp Base adjustment, as described on page 19, and the cleaning procedures listed on page 21.
GAMMA’s obligation under this warranty is limited to repair or replacement of defective EQUIPMENT, and no one is authorized to promise any other liability. GAMMA shall in no event be liable for any incidental or consequential damages.
To return defective EQUIPMENT, a return authorization (RA#) must be obtained from a GAMMA customer service representa­tive. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments. GAMMA will not be responsible for machines which are not sent in the original undamaged packaging.
A GAMMA Care Service Plan is also available through GAMMA customer service, call 800.333.0337 for details.
TABLE OF CONTENTS
WARRANTY ................................................................................................PAGE 2
FEATURES..................................................................................................PAGE 3
UNPACKING & ASSEMBLY INSTRUCTIONS ............................................ PAGE 4
POWER CONNECTION & CONTROLS ..................................................... PAGE 9
CONTROL PANEL......................................................................................PAGE 10
CONTROL PANEL FEATURES..................................................................PAGE 11
MACHINE FUNCTIONS.............................................................................PAGE 12
MOUNTING THE FRAME ......................................................................... PAGE 14
STRINGING THE FRAME .........................................................................PAGE 15
STRING LENGTH METER ....................................................................... PAGE 19
ADDITIONAL FEATURES ......................................................................... PAGE 20
PATHFINDER AWL ....................................................................................PAGE 21
MAINTENANCE & ADJUSTMENTS ......................................................... PAGE 22
TROUBLESHOOTING TIPS .....................................................................PAGE 24
PARTS LIST ............................................................................................. PAGE 26
PARTS DRAWING.....................................................................................PAGE 27
8800 Els
OWNER’S MANUAL
3
MACHINE FEATURES
 Electric Constant Pull Tensioner with 11.0 to 90.0 lbs Tension
Range
 Digital Tension Setting with LED Display
 Parallel Jaw Linear Gripper with Diamond Dust Coated
Gripping Surfaces
 Professional Six Point “Self-Centering Suspension Mount
Racquet Mounting System- Accommodates All Racquets
 Professional “Switch Action” Dual Action, Rotating, Metal Fixed
String Clamps with Diamond Dust Coating
 High Strength Extruded Aluminum Frame with Durable
Anodized Finish and Convenient Padded Tool Tray
 Unique Internal Drawer System for Storing Tools and Adaptors
 Convenient Foot Actuated Tensioner Switch
FEATURES
4
8800 Els
Unpacking Instructions & Contents
Instructions for Unpacking and Preparing for Assembly
The stringing machine is shipped in three cartons, a large master carton for the stringing machine base with tensioner module and accessories, a medium carton for the turntable and mounting system and a smaller carton for the oor stand post and base legs. Please save the cartons and packing materials for possible shipments in the future. Gamma Sports cannot be responsible for machines that are not returned, shipped in their original, undamaged packaging. The tools you will need to assemble the machine are provided with the machine. Due to the weight of the tensioner unit, you may need the assistance of someone to help lift the tensioner unit out of the carton.
Once the cartons are opened, remove all inner cartons and check to be sure that all parts are present and accounted for.
Contents of Base & Leg Carton (MMU2-72)
(1) Lower Column (1) Upper Column with Flange Plate (1) Floor Plate (1) Locking Knob Screw (4) M8 x 35 Cap Screws w/Washers (6) M6 x 20 Cap Screws w/Washers (1) M8 x 20 Cap Screws for Height Adjustment (1) String Reel Holder (M8 Threaded Pin), (1) Knob, (10) Spacers, & (2) M8 Washers
Contents of Mounting System Carton (MMU2-70)
(1) Turntable Assembly w/ String Clamp Base and Mounting Stands w/ Frame Support
Slide, Side Supports, and Adapters
(2) String Clamp (1) Package of spare plastic adapters for mounting system supports
Contents of Large Master Carton (MMU2-98)
(1) Stringer Assembly Unit w/ Tensioner Module (1) Power Cord (1) Foot Pedal Tensioner Switch (1) Tool Kit (contains side cutter, bent nose pliers, needle nose pliers, starting clamp) (1) Straight Stringers Awl & (1) Pathnder Specialty Awl (1) Tools for assembly and maintenance
5
Floor Stand Base Assembly
The stringing machine uses a pedestal oor stand design that can be set up to orient the machine perpendicular to the operator or to position the machine on an angle.
The base plate must be assembled to the lower column before use. Remove all parts from the shipping carton to conrm that contents match the list of parts on Page 4.
Perpendicular Base Assembly
To assemble the Floor Stand Base to be PERPENDICULAR to the operator secure the base placing the four 8mm bolts in the holes without the arrow.
ASSEMBLY INSTRUCTIONS
Angled Base Assembly
To assemble the Floor Stand Base to have ANGLED operator position secure the base plac­ing the four 8mm bolts into the holes marked with an ARROW.
6
Floor Stand Upper Column Instal­lation
With the height adjustment cap screw on the upper column facing the brake lever & string length meter, align the holes marked “X” in the upper column ange with the threaded holes in the slide brackets of the machine base.
Floor Stand Height Adjustment
The height of the machine is adjustable from 39” to 46” in approximate 1” increments. To change the height, remove the socket head cap screw from its current position and place it in the appropriate hole to set the desired height of the machine. Be sure to thread the screw completely into the upper column so the head of the cap screw rests in the notch of the lower column.
"X"
"X"
"X"
ASSEMBLY INSTRUCTIONS
Floor Stand Upper Column Installa­tion (cont.)
Secure the ange to the slide brackets in the base of the machine with the six M6 cap screws packed with the oor stand.
Caution: When securing the screws to the slide brackets cross threading or over tightening may damage the threads in the slide bracket or cause the threads to strip out.
7
The string reel holder pin is an 8 mm rod with threads on both ends and at surfaces machined on one end. Thread the end of the pin without the at surfaces into the threaded boss on the right side of the lower column. Using the M6 open end wrench positioned on the at surfaces, securely tighten the pin to the lower column.
The string reel holder can hold up to 5 reels of string (depending on the size of the string reel). Before placing the rst reel on the rod, slide two M8 washers over the pin and slide them to the boss on the lower column. After the rst reel is placed onto the rod, place two spacers between each reel to provide enough space between reels and allow them to turn freely without rubbing against one another. (To provide a smooth feed to the String Length Meter, place the reels on the rod so the string spools off the reel from the underside of the reel).
After the last reel is installed, place the re­maining spacer(s) on the pin and attach the threaded knob to the end of the rod.
STRING REEL HOLDER INSTALLATION
8
ASSEMBLY INSTRUCTIONS
String Clamp Installation
The post of the string clamp and tube of the string clamp base are treated with grease to provide protection against corrosion during shipping and while in storage. Remove any excessive grease with a clean cloth prior to use. The post and tube may also be cleaned with isopropyl alcohol. After this type of thor­ough cleaning, the post and tube should be treated with a light coating of machine oil to protect the surfaces against corrosion and to ensure smooth operation.
Turntable and Mounting System Installation
To install the turntable remove the four nuts holding the mounting bolts in place during shipment. Position the turntable over the turntable pin and align the bolts with the holes in the ange. Secure them with the included allen wrench.
CAUTION: If the mounting bolts are removed or fall out during assembly be sure that the bolts pass through the spacer inside the turntable before securing the turntable to the turntable pin.
9
Back Panel Features
A - Lighted Power Switch
B - A/C Power Cord Socket
C - Foot Pedal Switch Receptacle
D - String Length Meter Receptacle
Instructions for Power Connection and Controls
CAUTION ! Before connecting to the power supply, check the voltage source that the machine is being connected to. The acceptable range of input voltages for this ma­chine is between 100 V and 240 V @ 50 to 60 Hz. If you have any questions regarding the input voltage supply for your area, please ask your electric utility company.
To install the power cord, insert the female end of the power cord into the AC Adapter and then insert the female end of the cord from the AC Adapter into the A/C Power Cord Socket “B” located on the back panel of the tensioner. Plug the male end of the power cord into a grounded power outlet. When using extension cords, use grounded heavy duty extension cords rated for 15 AMP service.
To connect the foot pedal switch, insert the male pin at the end of the foot pedal switch cord into the Foot Pedal Switch Receptacle “C” located on the back panel of the tensioner.
Switch on the machine by pressing the Lighted On-Off Power Switch on the back panel. At start-up, the machine will perform a self diagnostics check.
POWER CONNECTION & CONTROLS
Front Panel Features
A - String Gripper
B - Tension Lever Switch
C - LCD Display and Control Panel
B
C
A
B DA C
WARNING! FOR INDOOR USE ONLY.
NEVER OPEN UNIT WITH POWER CONNECTED.
CHILDREN SHOULD NEVER BE PERMITTED TO OPER-
ATE THIS MACHINE WITHOUT ADULT SUPERVISION.
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