GAMMA 8500 Els User Manual

8500 Els
STRINGING MACHINE
OWNER'S MANUAL
Issue 1 - May 24, 2001
Copyright 2001 GAMMA Sports - All Rights Reserved
8500 Els
Owner’s Manual
TABLE OF CONTENTS
INSIDE FRONT COVER .....................................................................WARRANTY
PAGE 1................................................................................................. FEATURES
PAGE 2................................................................ CONTENTS AND UNPACKING
PAGE 3..................................................................... ASSEMBLY INSTRUCTIONS
PAGE 9.................................................... POWER CONNECTIONS & CONTROL
PAGE 10................................ CONTROL PANEL FUNCTIONS AND FEATURES
PAGE 11................................................. STRING LENGTH METER OPERATION
PAGE 12........................................................... CAM-LOCK CLAMP OPERATION
PAGE 13.................................... STRING GRIPPER / TENSIONER OPERATION
PAGE 14......................................................................... MOUNTING THE FRAME
PAGE 15........................................................................ STRINGING THE FRAME
PAGE 16 ............................................................ PATHFINDER AWL OPERATION
PAGE 17................................................... MAINTENANCE AND ADJUSTMENTS
PAGE 18........................................ CARE AND CLEANING / BUZZER CONTROL
PAGE 19.................................................................... TROUBLE SHOOTING TIPS
PAGE 20.............................................................. PART NUMBERS AND LISTING
GAMMA SPORTS ("GAMMA") warrants to the original purchaser that the GAMMA stringing machine ("EQUIPMENT") purchased is free from
LIMITED WARRANTY
Routine maintenance, adjustment, and cleaning required to ensure proper operation are the responsibility of the purchaser and are not covered under the terms of this warranty. These include, but are not limited to: String Clamp adjustment, as described on page 12, Linear Gripper Plate adjustment, as described on page 13, Cam-Lock Base adjustment, as described on page 17, Linear String Gripper adjustment, as described on page 18, and cleaning of String Clamps, as described on page 18.
GAMMA's obligation under this warranty is limited to repair or replacement of defective EQUIPMENT, and no one is authorized to promise any other liability. GAMMA shall in no event be liable for any incidental or consequential damages.
To return defective EQUIPMENT, a return authorization (RA#) must be obtained from a GAMMA customer service representative by calling 1-800­333-0337. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments.
8500 Els
Key Product Features
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1. Electric Constant Linear Pull String Tensioner w/ Diamond Coated String Gripper (10-90 lbs tension range in 0.10 lbs increments)
2. Electronic Control Panel w/ Keypad, Knot, Prestretch, & String Length Functions
3. String Reel Holder
4. Electronic String Length Meter
5. 6 Point “Suspension” Mounting System (10 point support)
6. Dual Action, CAM-Lock, Swivel, String Clamps w/ Diamond Coating
7. Convenient Foot Actuated Tensioner Switch
8. Full Fiberglass Cover w/ Integrated Tool Trays (60 sq in of storage area)
9. Height Adjustable from 39” to 46” (can also be used on table top)
10. 110 V / 220 V Compatibility
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8500 Els
Unpacking Instructions & Contents
Instructions for Unpacking and Preparing for Assembly
The 8500 Els is shipped in two cartons, a large carton for the stringing machine and accessories and a smaller carton for the post and base legs. Please save the cartons and packing materials for possible shipments in the future. Gamma Sports cannot be responsible for machines that are not returned, shipped in their original, undamaged packaging. The tools you will need to assemble the 8500 Els are provided with the machine. Due to the weight of the tensioner unit, you may need the assistance of someone to help lift the tensioner unit out of the carton.
Once the cartons are opened, remove all inner cartons and check to be sure that all parts are present and accounted for.
Contents of Base & Leg Carton
(1) Lower Post (2) Upper Post with Flange Plate (4) Legs (1) Locking Knob Screw (4) M8 x 25 Flat Head Screws (4) M8 x 30 Cap Screws (1) String Reel Holder (M8 Threaded Pin), (1) Knob, (8) Spacers, & (2) M8 Washers
Contents of Large Master Carton (including accessory cartons packed inside)
(1) Stringer Assembly Unit w/ Tensioner Module and Turntable (1) Power Cord w/ Ground Pin (2) Suspension Mounting Stands w/ Frame Support Slide, Side Supports, and Adapters (2) Mounting Stand Locking Levers w/ Washers (2) String Clamp Heads (2) Badminton Frame Support Slides Fitted w/ Plastic Adapter (1) Package of Spare plastic adapters for mounting system supports (contains 16 pcs) (1) Face Plate for String Length Meter & (4) Spare String Length Meter Clamp Pads (4) Rubber Feet w/ Screws (1) Foot Pedal Tensioner Switch (1) Tool Kit (contains side cutter, bent nose pliers, needle nose pliers) (1) Straight Stringers Awl & (1) Pathfinder Specialty Awl (1) Starting Clamp (2) Composite Badminton Floating Clamps (1) 6 mm “T” Handle Hex Wrench (1) 5 mm “T” Handle Hex Wrench (1) 10 pc L-Hex Wrench Set (2) Support Post Screws (M10)
(1) Open End Wrench – 6 mm
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Assembly Instructions
Base Leg Assembly
The stringing machine uses a four leg base design. The legs must be assembled to the support post before use. Remove the lower column support, the upper column support, four (4) legs, four (4) socket head cap screws and four (4) flat head cap screws from the small shipping carton.
Base Leg Assembly (Cont.)
Align the holes in the leg flange with the matching holes in the lower column support post. Secure the leg with one FLAT HEAD cap screw through the upper hole, and one SOCKET HEAD cap screw through the bottom hole. Repeat this procedure for the three remaining legs.
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Base Leg Assembly (Cont.)
To complete the base stand, screw the height adjustment locking knob (“A”) into the side of the support column. The locking knob should not protrude beyond the inside of the support column at this time.
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Assembly Instructions
Unpacking the Tensioner Assembly
The tensioner assembly is packed inside the inner carton and is bolted to a sheet of wood with four (4) bolts to prevent damage during shipment. Another sheet of wood is bolted to the underside of the inner carton through the first piece of wood. First locate the nuts attached to the bolts that secure the outer piece of wood to the inner piece of wood. Remove the nuts and with assistance carefully lift the tensioner assembly from the inner carton and lay it floor. To remove the inner piece of wood from the base of the machine, raise each end and remove the four (4) shipping bolts from the underside of the wooden sheet. Note: Please retain the bolts, wood
and cartons for future shipment.
Foot Installation CAUTION ! To maintain the alignment between the
fiberglass covers and the frame, it is very important that the feet be installed before removing the four center screws that attach the tensioner assembly to the upper post flange.
To install the feet, tilt the tensioner back on its side and screw the four feet into the holes at the corners of the base.
Stand Upper Post Installation
After installing the four corner feet, remove the four (4) button head cap screws from the base of the assembly.
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Assembly Instructions
Stand Upper Post Installation (cont.)
With the height adjustment cap screw on the upper post facing the right side of the tensioner, align the four (4) holes in the upper post flange with the holes in the tensioner base. Secure the flange to the base with the four cap screws.
Height Adjustment
The height of the machine is adjustable from 39” to 46”. To change the height, remove the socket head cap screw from its current position and place it in the appropriate hole to set the desired height of the ma­chine.
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