GAMMA 602FC User Manual

PROGRESSION
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STRINGING MASTRINGING MA
STRINGING MA
STRINGING MASTRINGING MA
CHINECHINE
CHINE
CHINECHINE
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WNER'S MANUWNER'S MANU
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WNER'S MANU
OO
WNER'S MANUWNER'S MANU
Issue 1 - April, 2000
Copyright 2000 GAMMA Sports - All Rights Reserved
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PROGRESSION
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STRINGING MACHINE
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
PAGE 1 ................................................................................... WARRANTY
PAGE 2 .....................................................................................FEATURES
PAGE 3 ...........................................................ASSEMBLY INSTRUCTIONS
PAGE 5 ................................................................ MOUNTING THE FRAME
PAGE 7 ................................................................ STRINGING THE FRAME
PAGE 11 ....................................................................... PATHFINDER AWL
PAGE 12 ............................................................................MAINTENANCE
PAGE 13 .......................................................... TROUBLESHOOTING TIPS
PAGE 13 ................................................................. CARE AND CLEANING
PAGE 14 ............................................................. EXPLODED PARTS VIEW
PAGE 15 ................................................................................. PARTS LIST
LIMITED WARRANTYLIMITED WARRANTY
LIMITED WARRANTY
LIMITED WARRANTYLIMITED WARRANTY
GAMMA SPORTS ("GAMMA") warrants to the original purchaser that the GAMMA PROGRESSION stringing machine ("EQUIPMENT") purchased is free from defects in materials and workmanship for a period of five (5) years from the date of original purchase for mechanical parts (excluding electrical parts and string clamps), and for a period of one (1) year from the date of purchase for all electrical parts and string clamps. Should any defects develop under normal use within the specified time periods, GAMMA will at its option, repair or replace the defective EQUIPMENT provided it is returned to GAMMA prepaid at the purchaser's expense. This warranty does not apply to any damage or defect caused by negligence, abuse, misuse, unauthorized alteration, shipping, handling, or part wear and tear as a result of normal use.
GAMMA's obligation under this warranty is limited to repair or replacement of defective EQUIPMENT, and no one is authorized to promise any other liability. GAMMA shall in no event be liable for any incidental or consequential damages.
To return defective EQUIPMENT, a return authorization (RA#) must be obtained from a GAMMA customer service representative by calling 1-800-333-0337. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments. GAMMA will not be responsible for machines which are not sent in the original undamaged packaging.
1
FEATURES
! Drop Weight Tensioner w/ 8lb. to 90lb. range and Permanently Engraved
Weight Scale
! Professional Six Point “Quick Mount” Racquet Mounting System -
Accomodates All Racquets Without Adapters
! Patented Parallel Jaw Rotating Ratchet Gripper w/ Diamond Dust Coated
Gripping Surfaces - U.S. Patent #4,491,322
! Professional Dual Action, Diamond Dust Coated, Fixed String Clamps ! Durable Polystyrene Base Cover w/ Convenient Padded Tool Tray ! Strong, Light Weight, Powder Coated Molded Aluminum Construction
2
ASSEMBLY INSTRUCTIONS
Engaging the Drop Weight Bar Stop
The stringing machine is shipped with the drop weight bar in the horizontal position. To prevent racquet damage during stringing, the bar stop must be engaged.
Remove the machine base from the shipping carton being careful to avoid lifting by the plastic cover.
Hold the drop weight bar in the vertical position as shown while turning the stop screw clockwise with the supplied 5mm hex wrench.
Installing the Turntable
The turntable is located under the foam packing in the bottom of the shipping carton.
Insert the center post of the turntable into the bushing of the stringing machine base.
Installing the Frame Support Posts
The GAMMA 600FC support post assemblies are pre­cision aligned at the factory and are marked for proper installation on the turntable.
Install the support post with the dot on its base to an identical dot on the turntable. Align the threaded hole in the bottom of the frame support post with the slot in the turntable. Screw the lever lock bolt with washer into the bottom of the support post and tighten gently.Position the washer the rounded side toward the turntable.
Repeat procedure on the opposite side of the turntable
3
ASSEMBLY INSTRUCTIONS
Fixed Clamp Installation
To install the clamps, remove the winged lock knob to separate the knob from the lower guide bushing. Be careful not to lose the radial thrust bearing components located in the center recess of the knob.
Align the clamp base with the clamp slot of the turntable base. Insert the clamp guide bushing into the clamp from the bottom of the turntable making sure to engage the guide with the clamp slot.
Place the load bushing into the top of the clamp base mating it to the lower guide bushing. After checking that the thrust bearing is positioned correctly in the base of the winged lock knob, screw the knob into the base bushing until fully seated.
The post of the string clamp head and tube of the string clamp base are treated with grease to provide protection against corrosion during shipping. Remove any exces­sive grease with a clean cloth prior to use. The post and tube may also be cleaned with isopropyl alcohol. After this type of thorough cleaning, the post and tube should be treated with a light coating of machine oil to protect the surfaces against corrosion and to ensure smooth operation.
4
MOUNTING THE FRAME
Adjusting the Frame Support Posts
Place the racquet frame over the center posts and onto the frame support. Loosen the lever lock bolt on one support post. Slide the post outward until the center support of the racquet support slide is positioned near the inside surface of the racquet frame. Securely tighten the lever lock bolt.
Adjust the opposite post using the same procedure. Caution: To avoid racquet damage, the center posts
should not contact the racquet prior to fixing the support posts.
Tightening the Center Supports
Tighten the Center Supports by turning the adjustment knob clockwise until slight resistance is felt.
Caution: Overtightening the Center Supports may cause racquet damage.
Frame Shoulder Support Adjustment
Being sure the shoulder supports are free to swivel in their mountings, simultaneously rotate the shoulder support adjustment knobs clockwise until both shoulder supports gently and squarely contact the frame.
5
MOUNTING THE FRAME
Securing the Frame
Lock the shoulder supports in position by turning the knob at the base clockwise.
Repeat the adjustment procedure for the remaining support post.
Re-tighten all of the frame supports in the same order as before.
Do not overtighten any of the supports as racquet damage may occur.
The supports should be tightened to the point where the racquet frame will not move in the mounting system when the handle is grasped and attempts are made to move it. Should any supports lose contact with the frame while stringing, they should be re-tightened.
6
STRINGING THE FRAME
Setting Tension
To set the stringing tension, loosen the locking knob on the side of the drop weight. Slide the weight in the appropriate direction until the face closest to the string gripper is indexed with the desired tension mark on the tension bar.
The drop weight is of a two piece design. When assembled, it will accomodate tensions from 20 lbs. to 90 lbs. For tensions from 8 to 20 lbs., remove the 5mm bolt on the face of the drop weight, and use the smaller portion of the weight as described above.
Note:Note:
Note: Tensions above 77lbs. require removal of the
Note:Note:
drop weight bar endcap.
7
STRINGING THE FRAME
Fixed Clamp Operation
The fixed clamps for the GAMMA 600FC are of a dual action design. The string clamp and the clamp base operate independently of one another.
To clamp a string, lift the clamp head and place the string between the jaws. Depress the clamp head lever to secure the string. The clamping pressure applied to the string should be adjusted to provide sufficient pressure to secure the string when subjected to the desired pulling tension. The diamond coated gripper plates provide for increased friction between the clamps and the string to allow for reduced clamping pressure while securing and holding the string under tension.
Rotate the winged lock knob clockwise to secure the clamp base to the turntable.
Reverse the clamping procedure to unlock the string clamp.
The winged lock knob should be tightened enough to prevent clamp base slippage on the turntable, when the desired tension is placed on the string. To go from the loose position to the clamped position and back, gener­ally requires about 1/2 to 3/4 quarters of a turn. Although when stringing at extremely high tensions, additional tightness may be required.
Note: If the string slips in the string clamp while
tensioning, adjust the gap between the clamp jaws as per the instructions on page 12.
Clamping the First Main String
To begin stringing the main strings, thread the two ends of the string through the two center holes at the appro­priate end of the frame and continue through the oppo­site center holes. Thread one end of the string through the adjacent grommet hole and pull excess by hand.
Secure one of the strings using a string clamp.
8
STRINGING THE FRAME
Gripping the String
While holding the tension bar slightly above horizontal, wrap the free string clockwise around the gripper drum once and position between the gripper jaw.
Gently turn the gripper clockwise while squeezing the jaws together until all slack in the string is removed.
Note: For proper operation, the string gripper jaw must be in the position shown. The tension in the string provides the clamping force to the jaws.
Pulling Tension
While securely holding the string gripper drum with your hand, lift the tension bar above horizontal and gently lower the bar under its own weight. If the tension bar drops below horizontal, repeat the above action until the bar comes to rest parallel to the racquet.
WARNING: TO AVOID INJURY, KEEP FINGERS AWAY FROM GRIP-
PER JAWS WHILE TENSIONING STRING.
When the correct tension is attained, the drop weight bar will rest horizontally as shown. For accurate tensioning, it must be lowered and come to rest at horizontal without assistance. Manually forcing the tension bar to the horizontal position will greatly increase the string ten­sion and may result in racquet damage. If the tension bar comes to rest above horizontal, release the string by lifting the bar and re-pull the string.
9
STRINGING THE FRAME
Clamping the First Main String
Secure the tensioned main string using the remaining fixed clamp. Repeat the procedure for all of the remain­ing main strings and tie off following the racquet manu­facturers recommendations.
Follow the manufacturer's recommended stringing pat­tern for one or two piece stringing. This will determine the starting point for the cross strings. If applicable, tie the first cross string using an appropriate starting knot.
Weaving the Cross Strings
Weave the cross strings over and under the main strings being careful to alternate the weave direction of each consecutive cross string so as to be opposite of the previously installed cross string.
Once the final cross string is tensioned and clamped, tie off at the appropriate hole specified by the racquet manufacturer.
10
PATHFINDER AWL
The Progression 600FC includes the new Pathfinder stringing awl which creates a pathway between and around strings to make inserting a string through tight grommets easier and quicker.
Insert the awl through the grommet hole in the same manner as for traditional awls. The Pathfinder awl must be in the closed position before insertion.
Once the awl is inserted, pull the handle of the awl outward while holding the tip section in place, leaving the outer sheath in the grommet hole. Insert the end of the string into the center of the sheath.
While holding pressure on the string, slowly pull the sheath out of the grommet hole to leave the end of the string exposed.
11
MAINTENANCE
Your GAMMA 600FC stringing machine is adjusted for optimum performance at the factory and needs no further adjustments before use. After extensive use however, the machine may need minor adjusments as follows :
Adjusting the Turntable Bushings
There are two adjustment points on the machine base. One is located beneath the polystyrene base cover while the other is accessed from below the machine.
Using the supplied 3mm hex wrench, tighten both set screws slightly until the turntable rotates smoothly with­out excessive free play.
Repeat procedure until final adjustment is reached.
Adjusting the Clamp Pressure
The clamps provided with your stringing machine will need minor adjustments according to what string type, construction, and gauge you are using.
To adjust the gap (clamping pressure) between the clamp jaws, insert the string through the racquet as if you were beginning the main strings. Clamp the strings and pull tension. If the string slips through the jaws of the clamp, tighten the clamp by compressing the clamp jaws together by hand while turning the Adjustment Knob, in the clockwise direction. If the clamp leaves impressions or damages the string, it may be exces­sively tight and should be adjusted by turning the hex screw counter clockwise to open the gap between the jaws. The clamp jaws should be cleaned periodically to
grip properly. Note: The string clamps supplied with your stringing machine can accomodate tight string patterns such as
badminton. Depending on the string pattern, the clamp may spread the strings slightly which will not compromise the quality of the string job.
be free from dirt, oil, and any string coating for them to
12
TROUBLESHOOTING TIPS
PROBLEM SOLUTION
String slips in clamps. - Adjust gap between jaws.
- Clean clamp jaws.
String slips in gripper. - Clean gripper jaws.
- Make sure string is wrapped over top jaw of gripper prior to inserting between gripper jaws.
String clamp base slips on turntable. - Clean Clamp Base and Turntable surface.
CARE and CLEANING
With time and use, the clamping surfaces of your machine may become oily or dirty and result in string or clamp slippage while stringing. Periodic cleaning of the following parts is recommended.
String Clamps
Clean the inside gripping surfaces of the string clamp jaws by inserting a cloth or pipe cleaner soaked with isopropyl alcohol between the jaws and rub back and forth. If the build-up is excessive, dismantle the string clamp jaws to expose the gripping surfaces by removing the adjustment screw. Using a small nylon brush, (such as a toothbrush), scrub the inside surfaces until all debris is removed. Clean the jaws with isopropyl alcohol and re-assemble.
String Clamp Base
Clean the base of the clamps and the top of the turntable with isopropyl alcohol.
String Gripper
Follow the same procedure for cleaning the string clamps.
13
EXPLODED P ARTS VIEW
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PARTS LIST
PART #
4 5 6 7 8 9
10A
13 14
15A
21 22 23 24 25
25A
26 27 28 29 30
30A
31 32B 33B
34
35
36
37
40
53
54
55
56
DESCRIPTION
TURNTABLE BUSHING
RUBBER FEET
CAP SCREW
FOOT NUT
BUSHING SET SCREW
WASHER - M8
WINDER STAND - B/S
POST LOCK LEVER
WASHER - M10
2021 SUPPORT POST
FRAME SUPPORT SLIDE
BADMINTON ADAPTER
TENNIS ADAPTER
SUPPORT SLIDE KNOB
TENSION BAR
SET SCREW
TENSION BAR CAP
DROP WEIGHT KNOB
FRONT WT. - BADMINTON
BACK WIEGHT - TENNIS
TENSION BAR DRUM
SET SCREW
STRING GRIPPER DRUM
UPPER JAW w/ INSERT
LOWER JAW w/ INSERT
RATCHET TEETH
RATCHET TEETH SPRING
GRIPPER JAW SPRING
CAP SCREW CAP SCREW
CLAMP BASE ASSEMBLY
CLAMP BASE
GUIDE BUSHING
GUIDE BUSHING NUT
PART #
57
57A
58 122 140 141 142 143 144 145
146A
147 148 161 162 163 172 179 181 187 188 189 190
DESCRIPTION
LOAD BUSHING
RADIAL BEARING
WINGED KNOB
SHOULDER PADS (RED)
MTNG. STAND TOP PLATE
MTNG. STAND PAD
SUPPORT ARM - LEFT
SUPPORT ARM - RIGHT
SUPPORT LOCK KNOB
ARM RETURN SPRING
ARM ADJUSTMENT KNOB
ARM ADJUSTMENT SCREW
SHOULDER V-CLAMP
WINDER BEARING
GRIPPER PIVOT PIN -B/S
PIVOT PIN RTNG. COLLAR
2020-25 TURNTABLE
GLIDE BAR - ALUM.
COMP. FIXED CLAMP - RED
PII ALUMINUM BASE
PII BASE COVER
PII LOWER TRAY PAD
PII UPPER TRAY PAD
TOOLS AND ACCESSORIES
70
72
73 108 109 167 170 196
HEX WRENCH - 5MM
PATHFINDER AWL
STRINGERS AWL
UTILITY KNIFE
BOX WRENCH - 17MM
M10 SUPP - POST SCREWS
10 PC. HEX WRENCH SET
PLIERS
15
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