GAMMA 600, 600FC User Manual

PROGRESSION
600 / 600FC
OWNER'S MANUAL
Issue 2 / Version E - Dec. 10, 1997
Copyright 1997 GAMMA Sports - All Rights Reserved
PROGRESSION 600 / 600FC
OWNER'S MANUAL
TABLE OF CONTENTS
PAGE 1 ................................................................................................WARRANTY
PAGE 3 ....................................................................... ASSEMBLY INSTRUCTIONS
PAGE 4 .............................................................................. MOUNTING THE FRAME
PAGE 5 ..............................................................................STRINGING THE FRAME
PAGE 8 ...................................................................................... PATHFINDER AWL
PAGE 9 ............................................................................ FIXED CLAMP UPGRADE
PAGE 10 ....................................................................... FIXED CLAMP OPERATION
PAGE 11 .......................................................................................... MAINTENANCE
PAGE 12 ............................................................................................... PARTS LIST
PAGE 13 .......................................................................... EXPLODED PARTS VIEW
PAGE 14 ....................................................................... MOUNTING STAND PARTS
LIMITED WARRANTY
GAMMA SPORTS ("GAMMA") warrants to the original purchaser that the GAMMA PROGRESSION stringing machine ("EQUIP­MENT") purchased is free from defects in materials and workmanship for a period of five (5) years from the date of original purchase for mechanical parts (excluding electrical parts and string clamps), and for a period of one (1) year from the date of purchase for all electrical parts and string clamps. Should any defects develop under normal use within the specified time periods, GAMMA will at its option, repair or replace the defective EQUIPMENT provided it is returned to GAMMA prepaid at the purchaser's expense. This warranty does not apply to any damage or defect caused by negligence, abuse, misuse, unauthorized alteration, shipping, handling, or part wear and tear as a result of normal use.
GAMMA's obligation under this warranty is limited to repair or replacement of defective EQUIPMENT, and no one is authorized to promise any other liability. GAMMA shall in no event be liable for any incidental or consequential damages.
To return defective EQUIPMENT, a return authorization (RA#) must be obtained from a GAMMA customer service representative by calling 1-800-333-0337. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments. GAMMA will not be responsible for machines which are not sent in the original undamaged packaging.
1
FEATURES
Drop Weight Tensioner w/ 8lb. to 90lb. range and Permanently Engraved Weight Scale
Professional Six Point Mounting System w/ L-Shaped Frame Shoulder Clamps - Accomodates All Racquets Without Adapters
Patented Parallel Jaw Rotating Ratchet Gripper w/ Diamond Dust Coated Gripping Surfaces - U.S. Patent #4,491,322
Two Composite Floating Clamps w/ Thumb Screw Adjustment Durable Polystyrene Base Cover w/ Convenient Padded Tool Tray Strong, Light Weight, Powder Coated Molded Aluminum Construction Upgradeable to Progression 600FC w/ Professional Dual Action Fixed
String Clamps
2
ASSEMBLY INSTRUCTIONS
Engaging the Drop Weight Bar Stop
The stringing machine is shipped with the drop weight bar in the horizontal position. To prevent racquet damage during stringing, the bar stop must be engaged.
Remove the machine base from the shipping carton being careful to avoid lifting by the plastic cover.
Hold the drop weight bar in the vertical position as shown while turning the stop screw clockwise with the supplied 5mm hex wrench.
Installing the Turntable
The turntable is located under the foam packing in the bottom of the shipping carton.
Insert the center post of the turntable into the bushing of the stringing machine base.
Installing the Frame Support Posts
The GAMMA 600 support post assemblies are precision aligned at the factory and are marked for proper installation on the turn­table.
Install the support post with the dot on its base to an identical dot on the turntable. Align the threaded hole in the bottom of the frame support post with the slot in the turntable. Screw the lever lock bolt with washer into the bottom of the support post and tighten gently.Position the washer the rounded side toward the turntable.
Repeat procedure on the opposite side of the turntable
3
MOUNTING THE FRAME
Adjusting the Frame Support Posts
Place the racquet frame over the center posts and onto the frame support. Loosen the lever lock bolt on one support post. Slide the post outward until the center support of the racquet support slide is positioned near the inside surface of the racquet frame. Securely tighten the lever lock bolt.
Adjust the opposite post using the same procedure.
Caution: To avoid racquet damage, the cen­ter posts should not contact the racquet prior to fixing the support posts.
Adjusting the Frame Shoulder Sup­ports
Being sure the shoulder supports are free to swivel in thier mountings, simultaneously rotate the shoulder support adjustment knobs clockwise until both shoulder supports gen­tly and squarely contact the frame.
Tighten the Frame Support Slides at the head and throat of the racquet until they gently contact the frame between the two center main string grommets.
Securing the Frame
Lock the shoulder supports in position by turning the knob at the base clockwise.
Repeat the adjustment procedure for the remaining support post.
Re-tighten all of the frame supports in the same order as before.
Do not overtighten any of the supports as racquet damage may occur.
The supports should be tightened to the point
mounting system when the handle is grasped and attempts are made to move it. Should any supports lose contact with the frame while stringing, they should be re-tightened.
where the racquet frame will not move in the
4
STRINGING THE FRAME
Setting Tension
To set the stringing tension, loosen the locking knob on the side of the drop weight. Slide the weight in the appropriate direction until the face closest to the string gripper is indexed with the desired tension mark on the tension bar.
The drop weight is of a two piece design. When assembled, it will accomodate ten­sions from 20 lbs. to 90 lbs. For tensions from 8 to 20 lbs., remove the 5mm bolt on the face of the drop weight, and use the smaller portion of the weight as described above.
Note: Tensions above 77lbs. require re­moval of the drop weight bar endcap.
Clamping the First Main String
To begin stringing the main strings, thread the two ends of the string through the two center holes at the appropriate end of the frame and continue through the opposite center holes. Thread one end of the string through the adjacent grommet hole and pull excess by hand. Using a floating clamp, secure the center and the adjacent string to each other on the inside of the frame.
5
STRINGING THE FRAME
Gripping the String
While holding the tension bar slightly above horizontal, wrap the free string clockwise around the gripper drum once and position between the gripper jaw.
Gently turn the gripper clockwise while squeezing the jaws together until all slack in the string is removed.
Note: For proper operation, the string grip­per jaw must be in the position shown. The tension in the string provides the clamping force to the jaws.
Pulling Tension
While securely holding the string gripper drum with your hand, lift the tension bar above horizontal and gently lower the bar under its own weight. If the tension bar drops below horizontal, repeat the above action until the bar comes to rest parallel to the racquet.
When the correct tension is attained, the drop weight bar will rest horizontally as shown. For accurate tensioning, it must be lowered and come to rest at horizontal without assistance. Manually forcing the tension bar to the horizontal position will greatly increase the string tension and may result in racquet damage. If the tension bar comes to rest above horizontal, release the string by lifting the bar and re-pull the string.
6
STRINGING THE FRAME
Clamping the String
Clamp the tensioned string to the next adja­cent string using the second string clamp. Release the string from the gripper by raising the tension arm.
Repeat the procedure for all of the remaining main strings and tie off following the racquet manufacturers recommendations.
Starting the Cross Strings
Follow the manufacturer's recommended stringing pattern for one or two piece string­ing. This will determine the starting point for the cross strings. If applicable, tie the first cross string using an appropriate starting knot.
Weave the cross strings over and under the main strings being careful to alternate the weave of each consecutive cross string so as to be opposite of the previously installed cross string.
Once the final cross string is tensioned and clamped, tie off at the appropriate hole speci­fied by the racquet manufacturer.
7
PATHFINDER AWL
The Gamma 600 includes the new Pathfinder stringing awl which creates a pathway between or around strings to make inserting a string through tight gromets easier and quicker.
Insert the awl through the grommet hole in the same manner as for traditional awls. The Pathfinder awl must be in the closed position before insertion.
Once the awl is inserted, pull the handle of the awl outward while holding the tip section in place, leaving the outer sheath in the grommet hole.
Insert the end of the string into the center of the sheath.
While holding pressure on the string, slowly pull the sheath out of the grommet hole to leave the end of the string exposed.
8
FIXED CLAMP UPGRADE
Fixed Clamp Installation
To install the clamps, remove the winged lock knob to separate the knob from the lower guide bushing. Be careful not to lose the radial thrust bearing components located in the center recess of the knob.
Align the clamp base with the clamp slot of the turntable base. Insert the clamp guide bushing into the clamp from the bottom of the turntable making sure to engage the guide with the clamp slot.
Fixed Clamp Installation - (cont.) Place the load bushing into the top of the
clamp base mating it to the lower guide bushing. After checking that the thrust bear­ing is positioned correctly in the base of the winged lock knob, screw the knob into the base bushing until fully seated.
The post of the string clamp head and tube of the string clamp base are treated with grease to provide protection against corro­sion during shipping. Remove any exces­sive grease with a clean cloth prior to use.
isopropyl alcohol. After this type of thorough cleaning, the post and tube should be treated with a light coating of machine oil to protect the surfaces against corrosion and to ensure smooth operation.
The post and tube may also be cleaned with
9
FIXED CLAMP OPERATION
Fixed Clamp Operation
The fixed clamps for the GAMMA 600 are of a dual action design. The string clamp and the clamp base operate independently of one another.
To clamp a string, lift the clamp head and place the string between the jaws. Depress the clamp head lever to secure the string. The clamping pressure applied to the string should be adjusted to provide sufficient pressure to secure the string when sub­jected to the desired pulling tension. The
increased friction between the clamps and the string to allow for reduced clamping pressure while securing and holding the string under tension.
in the string clamp while tensioning, adjust the gap between the clamp jaws as per the instructions on page 11.
diamond coated gripper plates provide for
Rotate the winged lock knob clockwise to secure the clamp base to the turntable.
Reverse the clamping procedure to unlock the string clamp.
The winged lock knob should be tightened enough to prevent clamp base slippage on the turntable, when the desired tension is placed on the string. To go from the loose position to the clamped position and back, generally requires about 1/2 to 3/4 quarters of a turn. Although when stringing at ex­tremely high tensions, additional tightness may be required. Note: If the string slips
10
MAINTENANCE
Your GAMMA 600 stringing machine is adjusted for optimum performance at the factory and needs no further adjustments before use. After extensive use however, the machine may need minor adjusments as follows :
Adjusting the Turntable Bushings
There are two adjustment points on the machine base. One is located beneath the polystyrene base cover while the other is accessed from below the machine.
Using the supplied 3mm hex wrench, tighten both set screws slightly until the turntable rotates smoothly without excessive free play.
Repeat procedure until final adjustment is reached.
Adjusting the Clamps
The clamps provided with your stringing machine will need minor adjustments ac­cording to what string type, construction, and gauge you are using.
To adjust, route the string through the racquet as if you were beginning the main strings. Clamp the strings and pull tension. If the string slips through the jaws of the clamp, tighten the clamp by turning the thumb knob (floating clamp) or hex screw (fixed clamp) opposite of the handle, in the clockwise
damages the string, it is too tight and must be adjusted by turning the thumb knob or hex screw counterclockwise.
The clamp jaws must be clean and free from dirt, oil, and any string coating for them to grip properly. Clean the clamp jaws with alcohol.
Note: The string clamps supplied with your Gamma stringing machine can accomodate tight string patterns such as badminton. Depending on the string pattern, the clamp will spread the strings slightly which will not compromise the quality of the string job.
direction. If the clamp leaves impressions or
11
PARTS LIST
PART #
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 17 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
39A
DESCRIPTION
ALUMINUM BASE
BASE COVER
TRAY PAD
TURNTABLE BUSHING
RUBBER FEET
CAP SCREW
FOOT NUT
BUSHING SET SCREW
WASHER
WINDER STAND
TURNTABLE
TURNTABLE PIN
POST LOCK LEVER
WASHER
SUPPORT POST
CAP SCREW
FRAME SUPPORT SLIDE
BADMINTON ADAPTER
TENNIS ADAPTER
KNOB
TENSION BAR
TENSION BAR CAP
DROP WEIGHT KNOB
FRONT WEIGHT
REAR WEIGHT
TENSION BAR DRUM
STRING GRIPPER DRUM
UPPER GRIPPER JAW
LOWER GRIPPER JAW
RATCHET TEETH
RATCHET TEETH SPRING
GRIPPER JAW SPRING
CAP SCREW
TENSION BAR ROLL PIN
GRIPPER PIVOT PIN
SNAP RING
PART #
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
57A
58 59 60 61 62 66 67
67A
68
69 70 71 72 73 74
DESCRIPTION
CAP SCREW
NYLON WASHER
FLOATING CLAMP ASSEMBLY
LEVER JAW
INNER JAW
KNOB JAW
LEVER
KNOB
SWING BOLT
RETURN SPRING
PIVOT PIN
RETAINING RING CLAMP HEAD ASSEMBLY CLAMP BASE ASSEMBLY
CLAMP BASE
GUIDE BUSHING
GUIDE BUSHING NUT
LOAD BUSHING
RADIAL BEARING
WINGED KNOB
FIXED JAW
LOOSE JAW
PIVOT BLOCK
LEVER
RETURN SPRING
HEX SCREW - FLAT HEAD
PIVOT BLOCK NUT
O-RING
HEX WRENCH / 3MM HEX WRENCH / 4MM HEX WRENCH / 5MM HEX WRENCH / 6MM
PATHFINDER AWL
STRINGERS AWL
12
EXPLODED PARTS VIEW
13
MOUNTING STAND PARTS
147
13
15
146
144
PART #
9 13 14 15 21 22 23 24
140
14
145
143
148
DESCRIPTION
WASHER - M8
POST LOCKING LEVER
WASHER - M10
SUPPORT POST
FRAME SUPPORT SLIDE
BADMINTON ADAPTER
TENNIS ADAPTER
SUPPORT SLIDE KNOB
MTNG. STAND TOP PLATE
24
122
21
PART #
141 142 143 144 145 146 147 148
140
141
142
9
22
23
DESCRIPTION
MTNG. STAND PAD
SUPPORT ARM - LEFT
SUPPORT ARM - RIGHT
SHOULDER SUPP. LOCK KNOB
SUPP. ARM RETURN SPRING
ARM ADJUSTMENT KNOB
ARM ADJUSTMENT SCREW
SHOULDER V-CLAMP
14
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