GAMMA 5003 User Manual

5003
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WNER'S MANUWNER'S MANU
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WNER'S MANU
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WNER'S MANUWNER'S MANU
Issue 3 - December 14, 2000
Copyright 2000 GAMMA Sports - All Rights Reserved
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5003
OWNER’S MANUAL
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
PAGE 1 ................................................................................................ WARRANTY
PAGE 2 ................................................................................................. FEATURES
PAGE 3 .............................................................................. PACKAGE CONTENTS
PAGE 4 ..................................................................... ASSEMBLY INSTRUCTIONS
PAGE 8........................................................................... MOUNTING THE FRAME
PAGE 9.......................................................................... STRINGING THE FRAME
PAGE 11..............................................................STRING CLAMP ADJUSTMENT
PAGE 12......................................................................... TENSION CALIBRATION
PAGE 13................................................................... DISK BRAKE ADJUSTMENT
PAGE 14 ............................................................ PATHFINDER AWL OPERATION
PAGE 15.............................................................................. TROUBLESHOOTING
PAGE 15............................................................................ CARE AND CLEANING
PAGE 16.................................................................... MOUNTING STAND PARTS
PAGE 17.................................................................................... MACHINE PARTS
PAGE 18....................................................................................... PARTS LISTING
LIMITED WARRANTY
GAMMA SPORTS ("GAMMA") warrants to the original purchaser that the GAMMA 5003 stringing machine ("EQUIPMENT") purchased is free from defects in materials and workmanship for a period of five (5) years from the date of original purchase for mechanical parts (excluding string clamps), and for a period of one (1) year from the date of purchase for string clamps. Should any defects develop under normal use within the specified time periods, GAMMA will at its option, repair or replace the defective EQUIPMENT provided it is returned to GAMMA prepaid at the purchaser's expense. This warranty does not apply to any damage or defect caused by negligence, abuse, misuse, unauthorized alteration, shipping, handling, or part wear and tear as a result of normal use.
GAMMA's obligation under this warranty is limited to repair or replacement of defective EQUIPMENT, and no one is authorized to promise any other liability. GAMMA shall in no event be liable for any incidental or consequential damages.
To return defective EQUIPMENT, a return authorization (RA#) must be obtained from a GAMMA customer service representative by calling 1-800-333-0337. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments.
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5003
FEATURES
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1- Diamond Coated “Quick Action” Composite String Clamps 2 - Manual Spring Tensioner 3 - Diamond Coated Linear String Gripper 4 - Tension Range: 11lbs. - 89lbs. 5 - 6 Point Mounting System 6 - Full 360 Degree Turntable Rotation 7 - Large Convenient 141 sq. in. Tool Tray 8 - Height Adjustable From 36” to 48”
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5003
P ACKAGE CONTENTS
Y our GAMMA 5003 is shipped in one large carton containing several smaller cartons. Open all cartons and inventory the parts to be sure that the shipment is complete.
Save the cartons and packing materials for possible future shipments. GAMMA Sports can not be responsible for machines which are not shipped in original, undamaged packaging.
Carton Contents :
(1) Upper Support Post (1) Lower Support Post w/ Plate (1) Long Leg w/ Adjustment Foot (3) Short Legs w/ Adjustment Feet (4) M8 x 30 Cap Screws (4) M8 Washers (4) M8 x 25 Flat HEad Screws (1) Bellows Set (1) Tool Tray w/ Pad
(1) Tensioner Assembly (1) Tensioner Track (1) Turntable w/ 2 “Quick Action” Clamp Bases Installed (2) “Quick Action” Clamp Head Assemblies (1) Winged Turntable Locking Knob Screw (2) “Quick Mount” Mounting Stands w/ Side and Slide Support Fitted w/ Plastic Adapters (2) Mounting Stand Locking Levers w/ Washers (1) Package of Spare plastic adapters for mounting system (contains 12 pcs) (1) Spare Tension Calibration Lock Screw
(1) Combination Needle Nose / Cutting Pliers (1) Straight Stringers Awl (1) Pathfinder Specialty Awl (1) 10 pc. Hex Key Set (1) 10 MM Open End / Box Wrench (1) 17 MM Open End / Box Wrench (1) 5 MM “T” Handle Hex Wrench (1) 4 MM “T” Handle Hex Wrench
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ASSEMBLY INSTRUCTIONS
Base Leg Assembly
The GAMMA 5003 stringing machine uses a four leg base design. The legs must be assembled to the support post before use. Remove the lower column support from the carton. This is the larger of the two posts and has the GAMMA label.
Note: For illustration purposes, the support column has been painted white for these instructions.
Align the holes in the leg flange with the matching holes in the lower column support post. Secure the leg with one FLAT HEAD cap screw through the upper hole, and one SOCKET HEAD cap screw through the bottom hole. Repeat this procedure for the three remaining legs.
Base Foot Height Adjustment
Each foot of the GAMMA 5003 Base Stand can be ad­justed to compensate for uneven surfaces.
Upper Column Support Assembly
Insert the upper column support into the lower column support / base leg assembly. Leave the upper column extended to maximum height and lock in place with the two set screws located at the top of the lower column support.
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ASSEMBLY INSTRUCTIONS
Bellows Installation
The bellows assembly is supplied in two pieces and should be assembled as follows. Place the bellows section with the flange over the upper support column with the flange on the top. Place the remaining bellows over the upper support column and mate it with the flange on the lower bellows.
Tool Tray Installation
Lower the tool tray over the top of the upper column support and let it rest loosely on the bellows assembly.
Tension Track Installation
Place the tube of the tension track assembly over the top of the upper column support. Securely tighten the two socket set screws on the tension track assembly tube, locking it to the upper column support. Align the notch in the tool tray with the tension track bar while raising the tool tray. Secure the tray with the set screws in the side of the tray casting.
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