GAMMA 200 User Manual

200
STRINGING MACHINE
OWNER’S MANUAL
Issue 1 - July 2010
200
OWNER’S MANUAL
WARRANTY ................................................................................................PAGE 2
FEATURES..................................................................................................PAGE 3
ASSEMBLY INSTRUCTIONS .....................................................................PAGE 4
MOUNTING THE FRAME ........................................................................... PAGE 6
STRINGING THE FRAME ...........................................................................PAGE 8
PATHFINDER AWL ....................................................................................PAGE 10
MAINTENANCE & ADJUSTMENT ............................................................ PAGE 11
TROUBLE SHOOTING TIPS ....................................................................PAGE 12
NOTES ...................................................................................................... PAGE 13
PARTS LIST ............................................................................................. PAGE 14
PARTS DRAWING.....................................................................................PAGE 15
LIMITED LIFETIME WARRANTY
To return defective EQUIPMENT, a return authorization (RA#) must be obtained from a GAMMA customer service represen­tative by calling 800-333-0337. The RA# must be marked on the outside of the shipping carton being returned. All returns must be shipped prepaid by the customer to GAMMA. Please retain the original shipping carton and packing materials for any future shipments. GAMMA will not be responsible for machines which are not sent in the original undamaged packaging.
TABLE OF CONTENTS
2
FEATURES
MACHINE FEATURES
Drop Weight Tensioner w/ 9 to 90lb range and Permanently
Engraved Weight Scale
Patented Parallel Jaw Rotating Ratchet Gripper w/ Diamond Dust
Coated Gripping Surfaces
Two Point Racquet Mounting System- Accommodates All
Racquets
Two Advanced Composite Floating Clamps w/ Thumb Screw
Adjustment
Durable Polystyrene Base Cover w/ Convenient Padded Tool
Tray
Strong, Light Weight, Powder Coated Molded Aluminum
Construction Tray
3
ASSEMBLY INSTRUCTIONS
Installing the Turntable
Insert the turntable center post into the bush­ing assembly of the machine base.
Installing the Support Posts
Slide each support post onto the end of the turntable bar. The posts should be oriented so as to angle away from the turntable center post.
Installing the Drop Weight
Remove the end cap from the tension bar and slide the drop weight onto the bar. The weight should be oriented with the knob end closest to the string winder. Replace the end cap.
4
ASSEMBLY INSTRUCTIONS
Tension Bar Stop Screw
Raise the Tension Bar to an upright position. Using the supplied 5MM wrench, securely tighten the Stop Screw. This will prevent the Tension bar from contacting the racquet frame.
5
MOUNTING THE RACQUET
Installing th e R acq uet Support Adapters
The machine is supplied with two styles of Racquet Support Adapters. A thick prole adapter for wide body racquets and a thin prole adapter for conventional racquet frames. The Adapters are also tapered, use the highest side of the adapter that does not interfere with the string grommet holes.
Adjusting the Frame Support Posts
Place the racquet frame over the center posts and onto the frame support posts. Loosen the locking screws on one support post and slide the post in the appropriate direction until the plastic adapter contacts the frame. Securely tighten the locking screws. Adjust the opposite post in the same manner.
Note: It is extremely important both plastic adapters are in contact with the frame to prevent racquet damage.
Securing the Racquet
With the frame support posts properly ad­justed, place the frame hold down clamps over the center screws and tighten the clamp bar knobs securely. Do not overtighten the knobs as frame damage may occur.
Note: Inverted throat racquet frames may require the throat clamp plate to be rotated 180 degrees to match the frame.
6
STRINGING THE FRAME
Setting Tension
The drop weight is of a two piece design. When assembled, it will accommodate ten­sions from 20 to 90 lbs. For tensions from 8 to 20 lbs., remove the 5mm bolt on the face of the drop weight, and use the smaller portion of the weight as described above.
Note: Tensions above 77lbs. require removal of the drop weight bar end cap.
To set the stringing tension, loosen the locking knob on the side of the drop weight. Slide the weight in the appropriate direction until the face closest to the string gripper is indexed with the desired tension mark on the tension bar.
Starting the Main Strings
To begin stringing the main strings, count the number of holes at the throat of the frame, which will determine the starting point. For racquets with 4 or 8 holes at the throat, the main strings will begin at the head. For racquets with 2 or 6 holes at the throat, the main strings will begin at the throat.
Thread the two ends of the string through the two center grommet holes at the head or throat as determined in the previous step. Route the strings through the opposite center holes.
7
STRINGING THE FRAME
Clamping the First Main String
Thread one end of the string through the adjacent grommet hole and pull excess by hand. Clamp both the center and the adjacent string to each other on the inside of the frame.
Pulling Tension
Wrap the free string clockwise around the gripper drum once and position between the gripper jaw.
Gently turn the gripper clockwise while squeezing the jaws together until all slack in the string is removed.
Note: For proper operation, the string grip­per jaw must be in the position shown. The tension in the string provides the clamping force to the jaws.
While holding the string gripper drum with your hand, lift the tension bar to approxmately 45 degree angle and let fall. If the tension bar drops below horizontal, repeat the above action until the bar comes to rest parallel to the racquet. The set tension will be reached when the bar rests horizontal.
If the bar comes to rest above horizontal, release the string and re-pull tension.
Manually forcing the bar into the horizontal position will greatly increase string tension and may result in racquet damage.
8
STRINGING THE FRAME
Clamping the String
Clamp the tensioned string to the next ad­jacent string using the second string clamp.
Release the tensioned string by raising the tension arm.
Repeat the procedure for all of the remaining main strings and tie off following the racquet manufacturers recommendations.
Starting the Cross Strings
Follow the manufacturer's recommended stringing pattern for one or two piece string­ing. This will determine the starting point for the cross strings. Weave the rst two cross strings and pull tension and clamp the cross strings to each other.
Finishing the String Job
Weave and tension the remaining cross strings and tie off at the specied grommet hole.
Remove the strung racquet from the reverse order of mounting.
9
PATHFINDER AWL
The machine includes the pathnder string­ing awl which creates a pathway between or around strings to make inserting a string through blocked grommets easier and quicker.
Insert the awl through the grommet hole in the same manner as for traditional awls. The Pathnder awl must be in the closed position before insertion.
Once the awl is inserted, pull the handle of the awl outward while holding the tip section in place. This leaves the outer sheath in the grommet hole. Insert the end of the string into the outer sheath.
While holding the string, slowly pull the sheath out of the grommet hole to leave the free end of the string exposed.
10
MAINTENANCE & ADJUSTMENTS
Your stringing machine is adjusted for optimum performance at the factory and needs no further adjustments before use. After extensive use however, the machine may need minor adjustments as follows :
Turntable Bushing Adjustment
The turntable bushing is adjusted at the fac­tory for optimum performance. After time and use, the turntable bushings may need minor adjustment. An adjustment is indicated when noticeable turntable looseness or wobble occurs while stringing.
To adjust the t between the turntable pin and the bushings, tighten the set screw at the top of the bushing using a 3mm hex wrench. Tighten until the turntable rotates smoothly without excessive free play.
Clamp Adjustment
The oating clamps provided with your ma­chine will need minor adjustments according to what string type, construction, and gauge you are using.
If the strings slip through the jaws of the clamp, tighten the clamp by turning the thumb knob opposite of the handle, in the
Adjustment
Knob
from dirt, oil, and any string coating for them to grip properly. Keep the clamp jaws clean with isopropyl alcohol.
clockwise direction. If the clamps leave impressions or damages the string, they are too tight and the thumb wheel must be turned counterclockwise.
The clamp jaws must be clean and free
11
TROUBLESHOOTING TIPS
PROBLEM SOLUTION
String slips in clamps - Adjust gap between clamp jaws
- Clean clamp jaws
String slips in gripper - Clean gripper jaws
- Make sure string is wrapped over top gripper
prior to inserting between gripper jaws
With time and use, the clamping surfaces of your machine may become oily or dirty and result
CARE & CLEANING
in string or clamp slippage while stringing. Periodic cleaning of the String Clamps and String Gripper is recommended. Knife sharpening stones work well for cleaning the diamond coated string clamping surfaces. Cleaning with a solvent such as isopropyl alcohol and a mild abrasive tool such as a toothbrush also works well to remove oily or greasy build up.
12
NOTES
13
PARTS LIST
PART # DESCRIPTION TOOLS & ACCESSORIES
4A TURNTABLE BUSHING
5 RUBBER FOOT
6A CAP SCREW- M8x25
8A SET SCREW- M5x6
24 KNOB
25 TENSION BAR
26 TENSION BAR CAP
27 DROP WEIGHT KNOB
28 FRONT WEIGHT- BADMINTON
29 BACK WEIGHT
30 TENSION BAR DRUM
30A SET SCREW
31 STRING GRIPPER DRUM
47 FLOATING CLAMP KNOB
48 SWING BOLT
49 RETURN SPRING
50 PIVOT PIN
51 RETAINING RING
78 CLAMP PLATE
79 CLAMP PLATE PAD
82 FRAME SUPPORT SHORT
82A FRAME SUPPORT TALL
83A TENSION BAR STOP SCREW
92 TURNTABLE
93 SUPPORT POST
94 SUPPORT POST PIN
95 SUPPORT POST PAD
161 WINDER BEARING
162 GRIPPER PIVOT PIN
163 PIVOT PIN RETAINER COLLAR
257 LOWER WINDER STAND
258 UPPER WINDER STAND
316 BASE
350 BASE COVER
MPFC FLOATING CLAMP
MRSG ROTATIONAL GRIPPER
70 5MM T-HANDLE HEX WRENCH*
98 BOX WRENCH- 10MM*
108 UTILITY KNIFE*
109 NEEDLE NOSE PLIERS*
315 TURNTABLE RAISE RING
MA STRINGER’S AWL*
MPSA PATHFINDER AWL*
* (NOT SHOWN)
OPTIONAL TOOLS & ACCESS
MBFC BADM FLOATING CLAMP
MPMC MACHINE COVER
MPG STARTING CLAMP
MPS CLEANING STONE
SGSM STRINGER'S MAT
14
79
94
82
51
24
95
48
82A
78
49
PARTS DRAWING
MPFC
47
25
163
50
83A
258
92
257
161
26
28
27
29
30A
31
30
162
93
8A
4A
315
MRSG
350
316
5
6A
15
GAMMA SPORTS
200 Waterfront Drive
Pittsburgh, Pennsylvania 15222
Phone: 800.333.0337 Fax: 412.323.0317
Visit our website at www.gammasports.com
Copyright 2010 GAMMA Sports - All Rights Reserved
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