Gale Banks Engineering 49140, 49143, 49141, 49147, 49146 User Manual
...
with Installation Instructions
Owner’sManual
®
Banks PowerPack
System
Including:
®
Banks Stinger
Banks Git-Kit
Ford 6.8L V-10 Class-A Motorhome
System
™
THIS MANUAL IS FOR USE WITH SYSTEMS 49140, 49141, 49142, 49143,
49146, 49147, 49160 & 49161
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
(800) 438-7693
roduct Information & Sales
P
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower
©2005 Gale Banks Engineering
.com
:
05/10/05 PN 96378 v.5.0
General Installation Practices
battery is disconnected. This is
Dear Customer,
If you have any questions
concerning the installation of
your Banks Stinger system,
please call our Technical Service
Hotline at (888) 839-2700
between 7:00 am and 5:00 pm
(PT). If you have any questions
relating to shipping or billing,
please contact our Customer
Service Department at
(888) 839-5600.
Thank you.
1. For ease of installation of you
Banks system, familiarize yourself with
the procedure by reading the entire
manual before starting work.
2. The exploded views provide only
general guidance. Refer to each step
and section diagram in this manual for
proper instruction.
3. Throughout this manual, the left
side of the vehicle refers to the
driver’s side, and the right side to the
passenger’s side.
4. Disconnect the ground cables from
the battery before beginning work. If
the vehicle has more than one battery,
be sure that the engine primary
necessary for safety and to ease the
installation of the passenger side
TorqueTube
®
exhaust manifold.
5. Route and tie wires and hoses a
minimum of 6 inches away from
exhaust heat, moving parts and sharp
edges. Clearance of 8 inches or more
is recommended where possible.
6. When raising the vehicle, support it
on properly weight-rated safety
stands, ramps or a commercial hoist.
Follow the manufacturer’s safety
precautions. Take care to balance the
vehicle to prevent it from slipping or
falling. When using ramps, be sure the
front wheels are centered squarely on
the topsides; put the transmission in
park; set the hand brake; and place
blocks behind the rear wheels. If the
vehicle is supported by a hoist, the
front wheels may be removed for
further accessibility.
use floor jacks to support the
vehicle while working under it. Do
not raise the vehicle onto concrete
blocks, masonry or any other item
not intended specifically for this
use.
7. During installation, keep the work
area clean. If foreign debris is
transferred to any Banks component.
Clean it thoroughly before installing.
CAUTION! Do not
2 96378 v.5.0
Tools Required
• 1 1⁄4” wrench
• 5mm 6 point socket
• Chisel or hacksaw
• Saw or torch
• Clean shop towels or rags
• Pry bar or channel lock pliers
1
⁄4” and 3⁄8” drive ratchets with
•
metric sockets and a
extension
• Metric combination or open-end
wrenches
• Standard and Phillips head
screwdrivers
• Penetrating oil or light lubricant
spray
• Standard and phillips head
screwdrivers
1
⁄4” drive
Table of Contents
General Assembly . . . . . . . . . . . . . . .4
Section 1 . . . . . . . . . . . . . . . . . . . . . . .6
Torquetube Manifolds
Section 2 . . . . . . . . . . . . . . . . . . . . . . .9
Monster Exhaust
Section 3 . . . . . . . . . . . . . . . . . . . . . .11
Ram Air Intake
Section 4 . . . . . . . . . . . . . . . . . . . . . .14
Ottomind Installation
Bill of Materials . . . . . . . . . . . . . . . .15
96378 v.5.0 3
General Assembly
Figure 1 See Bill of Materials on page 15
4 96378 v.5.0
96378 v.5.0 5
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