Gale F350 User Manual

with Installation Instructions

Owner’sManual

Banks Split-Dual

®

Monster
Exhaust System
Quad-Tip

2008 Ford Power Stroke 6.4L
Turbo-Diesel F250/F350 Trucks

THIS MANUAL IS FOR USE WITH SYSTEM 49786 & 49787

Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
[phone] • Fax [phone]

Product Information & Sales: [phone]
Customer Support: [phone]

bankspower.com

©2008 Gale Banks Engineering

3/28/08 PN 96547 v.1.0

General Installation Practices

Dear Customer,

If you have any questions
concerning the installation of
your Banks Power System,
please call our Technical Service
Hotline at [phone]
between 7:00 am and 5:00 pm
(PT). If you have any questions
relating to shipping or billing,
please contact our Customer
Service Department at (888)
839-5600.

Thank you.

1. Before starting work, familiarize

yourself with the installation procedure
by reading all of the instructions.

2. The exploded view (Figure 1, pages

4-5) provides only general guidance.
Refer to each step and section diagram
in this manual for proper instruction.

3. Throughout this manual, the

left side of the vehicle refers to the
driver’s side, and the right side to
the passenger’s side.

4. Disconnect the negative (ground)

cable from the battery (or batteries, if

there are two) before beginning work.

5. Route and tie wires and hoses a

minimum of 6” away from exhaust
heat, moving parts, and sharp edges.

Clearance of 8” or more is recommended
where possible.

6. When raising the vehicle, support

it on properly weight-rated safety

stands, ramps or a commercial hoist.

Follow the manufacturer’s safety
precautions. Take care to balance the
vehicle to prevent it from slipping or

falling. When using ramps, be sure the

front wheels are centered squarely on
the topsides. When raising the front

of the vehicle, put the transmission in
park (automatic) or reverse (manual),
set the parking brake, and block the

rear wheels. When raising the back of

the vehicle, be sure the vehicle is on

level ground and the front wheels are
blocked securely.

Caution! Do not use floor jacks to
support the vehicle while working
under it. Do not raise the vehicle
onto concrete blocks, masonry
or any other item not intended
specifically for this use.

7. During installation, keep the work

area clean. Do not allow anything to

be dropped into intake, exhaust, or

lubrication system components while

performing the installation, as foreign

objects will cause immediate engine
damage upon start-up.

2 96547 v.1.0

Tools Required:

• 1⁄2” and 3⁄8” drive ratchets with inch

and metric sockets and

drive extension

• Inch and metric combination or

open-end wrenches

• Standard screwdriver

• Clean shop towels or rags

• Pry-bar

• Reciprocating saw

1

⁄2” and 3⁄8”

Highly recommended
tools and supplies:

• Foot-pound torque wrench

• Penetrating oil or light

lubricant spray

96547 v.1.0 3

Figure 1

General Assembly Diagram

Item Description P/N Qty.

1 Intermediate Pipe 53990 1

*2 Intermediate Pipe Extension 53987 1

3 Y-Pipe 53993 1

4 Tail Pipe, Left 53994 1

5 Tail Pipe, Right 53995 1

6 Exhaust Clamp, 3.5” 52468 3

*7 Exhaust Clamp, 4” 52470 1

*8 Hanger Clamp, Intermediate 53986 1

9 Hanger Clamp, Rear 53989 1

10 Frame Hanger Bracket 53566 1

11 Nylock Nuts, 7⁄16”-20 91617 2

12 Washers, 7⁄16” 91603 4

13 Hex Bolt, 7⁄16”-20 x 1” 91627 2

14 Rubber Insulator 53732 1

15 Black 5”Cable Tie 62001 3

16 Banks Urocals 96009 2

* For Crew Cab Long Bed only

Particulate

4

96547 v.1.0

Factory

Diesel

Filter

* 7

* 2

* 8

6

1

6

5

11

12

10

14

13

9

6

3

4

15

16

96547 v.1.0 5