Galaxy VS GVSBPIT25, GVSBPIT50, GVSBPIT75, GVSBPOT50, GVSBPOT100 Installation Manual
...
Galaxy VS
Maintenance Bypass Cabinet with Input/Output
Transformer
Installation
GVSBPIT25, GVSBPIT50, GVSBPIT75, GVSBPOT50, GVSBPOT100, GVSBPOT150
1/2020
www.schneider-electric.com
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Table of Contents
Important Safety Instructions — SAVE THESE
Maintenance Bypass Cabinet with Input/Output Transformer
INSTRUCTIONS
FCC Statement ..........................................................................................6
Safety Precautions .....................................................................................6
Additional Safety Precautions After Installation........................................8
Electrical Safety .........................................................................................8
Battery Safety ............................................................................................9
.........................................................................................5
Specifications ............................................................................................ 10
Specifications for Maintenance Bypass Cabinet with Input Transformer
(GVSBPIT25, GVSBPIT50, GVSBPIT75) ...................................................10
Trip Settings for Maintenance Bypass Cabinet with Input
Transformer........................................................................................ 10
Recommended Upstream Protection for Maintenance Bypass
Cabinet with Input Transformer ............................................................ 11
Recommended Cable Sizes for Maintenance Bypass Cabinet with
Input Transformer ...............................................................................12
Specifications for Maintenance Bypass Cabinet with Output Transformer
(GVSBPOT50, GVSBPOT100, GVSBPOT150) .......................................... 13
Trip Settings for Maintenance Bypass Cabinet with Output
Transformer........................................................................................ 13
Recommended Upstream Protection for Maintenance Bypass
Cabinet with Output Transformer.......................................................... 14
Recommended Cable Sizes for Maintenance Bypass Cabinet with
Output Transformer............................................................................. 14
Recommended Bolt and Lug Sizes ............................................................16
Torque Specifications................................................................................17
Maintenance Bypass Cabinet with Transformer Weights and
Dimensions.............................................................................................. 17
Clearance ................................................................................................18
Environment............................................................................................. 18
System Overview ..................................................................................... 19
Installation Procedure .............................................................................. 20
Receiving ...................................................................................................21
Unpack the Maintenance Bypass Cabinet ............................................ 22
Prepare the Maintenance Bypass Cabinet for Cables ........................ 25
Install the Seismic Anchoring (Option) ..................................................27
Interconnect the UPS and the Maintenance Bypass Cabinet ............29
Connect the Power Cables in a Maintenance Bypass Cabinet
with Input Transformer
............................................................................. 33
Connect the Power Cables in a Maintenance Bypass Cabinet
with Output Transformer
.......................................................................... 34
Connect the Signal Cables......................................................................35
Final Installation ........................................................................................37
990-91138A-001 3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS Maintenance Bypass Cabinet with Input/Output Transformer
Important Safety Instructions — SAVE THESE INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990-91138A-001 5
Maintenance Bypass Cabinet with Input/Output Transformer
FCC Statement
NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
Safety Precautions
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
Read all instructions in the installation manual before installing or working on
this product.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the product until all construction work has been completed and the
installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product must be installed according to the specifications and requirements
as defined by Schneider Electric. It concerns in particular the external and
internal protections (upstream breakers, battery breakers, cabling, etc.) and
environmental requirements. No responsibility is assumed by Schneider Electric
if these requirements are not respected.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection
against overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
6 990-91138A-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS Maintenance Bypass Cabinet with Input/Output Transformer
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the product in a temperature controlled indoor environment free of
conductive contaminants and humidity.
• Install the product on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The product is not designed for and must therefore not be installed in the
following unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the installation manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the product and do not cover the
ventilation openings when the product is in operation.
Failure to follow these instructions can result in equipment damage.
990-91138A-001 7
Maintenance Bypass Cabinet with Input/Output Transformer
Additional Safety Precautions After Installation
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned. If additional construction work is
needed in the installation room after this product has been installed, turn off the
product and cover the product with the protective packaging bag the product
was delivered in.
Failure to follow these instructions will result in death or serious injury.
Electrical Safety
This manual contains important safety instructions that should be followed during
the installation and maintenance of the product.
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
DANGER
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Disconnection devices for AC and DC must be provided by others, be readily
accessible, and the function of the disconnect device marked for its function.
• Turn off all power supplying the product before working on or inside the
equipment.
• Before working on the product, check for hazardous voltage between all
terminals including the protective earth.
• The product contains an internal energy source. Hazardous voltage can be
present even when disconnected from the mains supply. Before installing or
servicing the product, ensure that the product is OFF and that utility/mains
and batteries are disconnected. Wait five minutes before opening the
product to allow the capacitors to discharge.
• The product must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
When the input is connected through external isolators that, when opened, isolate
the neutral or when the automatic backfeed isolation is provided external to the
equipment or is connected to an IT power distribution system, a label must be
fitted at the input terminals, and on all primary power isolators installed remotely
from the installation area and on external access points between such isolators
and the product, by the user, displaying the following text (or equivalent in a
language which is acceptable in the country in which the product is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of voltage backfeed. Before working on this circuit: Isolate the product and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
8 990-91138A-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS Maintenance Bypass Cabinet with Input/Output Transformer
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF EQUIPMENT DAMAGE
• Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period,
Schneider Electric recommends that you energize the UPS system for a
period of 24 hours at least once every month. This charges the batteries,
thus avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.
990-91138A-001 9
Maintenance Bypass Cabinet with Input/Output Transformer Specifications
Specifications
Specifications for Maintenance Bypass Cabinet with Input Transformer (GVSBPIT25, GVSBPIT50, GVSBPIT75)
UPS rating 10 kW 15 kW 20 kW 25 kW 30 kW 40 kW 50 kW 60 kW 75 kW
Input voltage (V) 480/600
Input connections 3-wire (L1, L2, L3, PE)
Nominal input
current (A)
Maximum input
current (A)
Output connections 4-wire (L1, L2, L3, N, PE)
Output voltage (V) 208
Nominal output
current (A)
Frequency (Hz) 60
Circuit breaker
interrupting ratings
(kA)
Continuous operation limited to maximum 110% load.
13/10 19/15 26/20 32/26 38/31 51/41 64/51 82/67 100/81
15/12 23/16 31/25 38/31 46/37 61/49 77/61 95/75 115/92
28 42 56 69 83 111 139 167 208
100 at 240 V (for UIB/MBB/UOB)
Trip Settings for Maintenance Bypass Cabinet with Input Transformer
NOTE: Ir, tr, and li must be set during installation. Set the breaker settings per
system kW rating as listed in the table below. Changing the settings to other
than the listed settings will change the 125% and 150% overload operation,
and will impact system performance.
UPS rating Breaker type Ir setting Tr at 6 Ir
setting
Ir setting Tr at 6 Ir
setting
li (x In) setting
UIB/MBB/UOB UIB MBB/UOB UIB/MBB/UOB
10 kW HJF36150CU31X 50 0.5 50 0.5 1.5
15 kW HJF36150CU31X 60 0.5 50 4 1.5
20 kW HJF36150CU31X 80 0.5 70 4 1.5
25 kW HJF36150CU31X 100 0.5 80 4 1.5
30 kW JJF36250CU31X 110 4 100 4 1.5
40 kW JJF36250CU31X 150 4 150 4 1.5
50 kW JJF36250CU31X 200 0.5 175 2 1.5
60 kW JJF36250CU31X 250 4 225 1 2
75 kW JJF36250CU31X 250 4 250 2 2
10 990-91138A-001
Specifications Maintenance Bypass Cabinet with Input/Output Transformer
Recommended Upstream Protection for Maintenance Bypass Cabinet with Input Transformer
For 480 V Input
UPS rating Breaker type Ir setting Tr at 6 Ir setting li (x In) setting
10 kW HJL36060U31X 15 4 6
15 kW HJL36060U31X 25 4 6
20 kW HJL36060U31X 30 4 6
25 kW HJL36060U31X 35 4 6
30 kW HJL36060U31X 45 4 12
40 kW HJL36060U31X 60 4 12
50 kW HJL36100U31X 70 4 8
60 kW JJL36250CU31X 100 0.5 2
75 kW JJL36250CU31X 100 0.5 2
For 600 V Input
UPS rating Breaker type Ir setting Tr at 6 Ir setting li (x In) setting
10 kW HJL36060U31X 15 1 6
15 kW HJL36060U31X 20 4 6
20 kW HJL36060U31X 25 4 6
25 kW HJL36060U31X 30 4 6
30 kW HJL36060U31X 35 8 12
40 kW HJL36060U31X 45 8 12
50 kW HJL36060U31X 60 4 12
60 kW JJL36250CU31X 100 0.5 2
75 kW JJL36250CU31X 100 0.5 2
990-91138A-001 11
Maintenance Bypass Cabinet with Input/Output Transformer Specifications
Recommended Cable Sizes for Maintenance Bypass Cabinet with Input Transformer
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 4/0 AWG.
Failure to follow these instructions will result in death or serious injury.
NOTE: Overcurrent protection and cable lugs are to be provided by others.
Cable sizes in this manual are based on Table 310.15 (B)(16) of the National
Electrical Code (NEC) with the following assertions:
• 90 °C (194 °F) conductors (75 °C (167 °F) termination)
• An ambient temperature of 30 °C (86 °F)
• Use of copper or aluminum conductors
If the ambient temperature is greater than 30 °C (86 °F), larger conductors are to
be selected in accordance with the correction factors of the NEC.
Equipment grounding conductors/Protective Earth (PE in this manual) are sized in
accordance with NEC Article 250.122 and Table 250.122.
Copper
UPS rating 10 kW 15 kW 20 kW 25 kW 30 kW 40 kW 50 kW 60 kW 75 kW
Input phases (AWG/kcmil) 8 8 8 8 4 4 4 3 1
Input PE (AWG/kcmil) 10 10 10 10 10 8 8 6 6
Output phases (AWG/
kcmil)
Output PE (AWG/kcmil) 10 10 8 8 8 6 6 4 4
Neutral (AWG/kcmil)
DC+/DC- (AWG/kcmil) 10 6 4 4 2 1/0 1/0 4/0 2 x 1
DC PE (AWG/kcmil) 10 10 8 8 6 6 6 4 4
1
8 8 4 4 3 1 2/0 3/0 4/0
8 4 2 1 1/0 3/0 2 x 1 2 x 1/0 2 x 3/0
Aluminum
UPS rating 10 kW 15 kW 20 kW 25 kW 30 kW 40 kW 50 kW 60 kW 75 kW
Input phases (AWG/kcmil) 6 6 6 6 2 2 2 1
Input PE (AWG/kcmil) 8 8 8 8 8 6 6 4
Output phases (AWG/
kcmil)
Output PE (AWG/kcmil) 8 8 6 6 6 4 4 2
Neutral (AWG/kcmil)
1
6 6 3 2 1 3/0 4/0 2 x 1
6 3 1 2/0 3/0 2 x 1 2 x 2/0 2 x 3/0
DC+/DC- (AWG/kcmil) 8 4 3 2 1/0 2/0 2/0
DC PE (AWG/kcmil) 8 8 6 6 4 4 4
NOTE: DC cables are only connected in the maintenance bypass cabinet in
top cable entry systems. In bottom cable entry systems, the DC cables are
connected directly in the UPS.
NOTE: The DC cable sizes given here are recommendations – Always follow
the specific instructions in the battery solution documentation for DC cable
sizes.
1. Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If few or no
harmonic currents are expected, neutral conductor can be sized as phase conductor.
12 990-91138A-001
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