The information in this document is subject to change without notice.
While every effort has been made to ensure that all information in this document is accurate, the Authors
accept no liability for any errors that may arise.
No part of this document may be transmitted or copied in any form, or by any means, for any purpose,
without the written permission of the Authors.
Issue 2-0January 13, 2004Part No. 43061-02A
Acknowledgments
ii
Contents
Contents
Preface .................................................................................................................................................. ix
International Standards .......................................................................................................................... ix
Potential for Radio Frequency Interference ........................................................................................... ix
European Regulations ............................................................................................................................ x
Safety ...................................................................................................................................................... x
Battery Safety ....................................................................................................................................... xii
Laser Safety .......................................................................................................................................... xii
Rack System Precautions ..................................................................................................................... xiii
ESD Precautions .................................................................................................................................. xiii
Data Security ....................................................................................................................................... xiv
Special Tools and Equipment .............................................................................................................. xiv
Related Documentation ....................................................................................................................... xiv
Conventions .......................................................................................................................................... xv
Revision History ................................................................................................................................... xvi
Index ................................................................................................................................................... 229
ix
Galaxy 65 User Guide
x
Preface
Preface
What is in this guide
This user guide gives you step-by-step instructions on how to install, configure and connect the Galaxy
65 storage Subsystem to your host computer system, and how to use and maintain the system.
Who should use this guide
This user guide assumes that you have a working knowledge of the Fibre Channel environment into
which you are installing the Galaxy 65 system. If you do not have these skills, or are not confident with
the instructions in this guide, do not proceed with the installation.
International Standards
The Galaxy 65 storage system complies with the requirements of the following agencies and standards:
• CE to IEC 950/EN60950
• UL 60950
•cUL
Potential for Radio Frequency
Interference
USA Federal Communications Commission (FCC)
NoteThis equipment has been tested and found to comply with the limits for a class A digital device, pursuant
to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
Properly shielded and grounded cables and connectors must be used in order to meet FCC emission
limits. The supplier is not responsible for any radio or television interference caused by using other than
recommended cables and connectors or by unauthorized changes or modifications to this equipment.
Unauthorized changes or modifications could void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
Note
FCC approval only applies when using the supplied screened Ethernet cable.
ix
Galaxy 65 User Guide
European Regulations
This equipment complies with European Regulations EN 55022 Class A: Limits and Methods of
Measurement of Radio Disturbance Characteristics of Information Technology Equipments and
EN50082-1: Generic Immunity.
Safety
All plug-in modules are part of the fire enclosure and must only be removed when a replacement can be
immediately added. The system must not be run without all units in place.
Drive Carrier Module
Caution Label:
• Do not operate with
modules missing
• Spin down time 30
seconds
Permanently unplug the unit if you think that it has become damaged in any way and before you move it.
• A Galaxy 65 enclosure can weigh up to 37kg (81lb). Do not try to lift it by yourself.
Chassis Warning Label:
Weight Hazard
• Do not attempt to lift the enclosure by means of the extended LRC module or by the handles on the
PSU/Cooling module as they are not designed to support the weight of the populated enclosure.
• In order to comply with applicable safety, emission and thermal requirements no covers should be
removed and all bays must be fitted with plug-in modules.
x
LRC Module Caution
Label:
Do not operate with
modules missing
PSU/Cooling Module Caution Label:
Do not operate with modules missing
Preface
• The Galaxy 65 unit must only be operated from a power supply input voltage range of 100 -120VAC
or 200-240 VAC.
• The plug on the power supply cord is used as the main disconnect device. Ensure that the socket
outlets are located near the equipment and are easily accessible.
• This equipment is intended to operate with two working PSUs.
• If powered by multiple AC sources, disconnect all supply power for complete isolation
PSU Warning Label:
Power Hazards
• The power connection must always be disconnected prior to removal of the Power Supply/Cooling
module from the enclosure.
• A safe electrical earth connection must be provided to the power cord. Check the grounding of the
enclosure before applying power.
xi
Galaxy 65 User Guide
WarningDo not remove covers from the power supply unit. Danger of electric shock inside. Return the PSU
CautionCaution: If this equipment is used in a manner not specified by the manufacturer, the protection provided
• Provide a suitable power source with electrical overload protection to meet the requirements laid
down in the technical specification.
• A faulty power supply/cooling module must be replaced with a fully operational module within 24
hours.
to your supplier for repair.
PSU Safety Label:
Electric Shock Hazard Inside
by the equipment may be impaired.
Battery Safety
The battery is user replaceable, please refer to the Battery Replacement Procedure.
WarningThere is a danger of explosion if the battery is incorrectly replaced.
• Dispose of used batteries in accordance with the manufacturer’s instructions and National
regulations.
Laser Safety
Class 1 Laser Product
When the Galaxy 65 Subsystem is supplied with optical modules they contain a laser that complies with
Laser Class 1, US 21 CFR (J) and EN 60825-1.
If optical modules are to be provided and fitted by the end user, lasers must comply with the standards
listed above.
xii
Rack System Precautions
The following safety requirements must be considered when the unit is mounted in a rack.
• The rack design should incorporate stabilizing features suitable to prevent the rack from tipping or
being pushed over during installation or in normal use.
• When loading a rack with the units, fill the rack from the bottom up and empty from the top down.
• The rack should comply with the airflow requirements detailed in the technical specification.
• The rack design should take into consideration the maximum operating ambient temperature for the
unit, which is 40°C when dual cooling modules are fitted.
• The rack should have a safe electrical distribution system. it must provide overcurrent protection for
the unit and must not be overloaded by the total number of units installed in the rack. Consideration
of the electrical power consumption rating shown on the nameplate should be used when
addressing these concerns.
• The electrical distribution system must provide a reliable earth for each unit and the rack.
Preface
• Each power supply in each unit has an earth leakage current of 0.65mA. The design of the electrical
distribution system must take into consideration the total earth leakage current from all the power
supplies in all the units. The rack will require labelling with "HIGH LEAKAGE CURRENT. Earth
connection essential before connecting supply".
• The rack when configured with the units must meet the safety requirements of UL1950 and IEC
60950.
ESD Precautions
CautionIt is recommended that you fit and check a suitable anti-static wrist or ankle strap and observe all
conventional ESD precautions when handling Galaxy 65 plug-in modules and components. Avoid contact
with backplane components and module connectors, etc.
xiii
Galaxy 65 User Guide
Data Security
• Power down your host computer and all attached peripheral devices before beginning installation.
• Each enclosure contains up to 16 removable disk drive modules. Disk units are fragile. Handle them
with care, and keep them away from strong magnetic fields.
• All the supplied plug-in modules and blanking plates must be in place for the air to flow correctly
around the enclosure and also to complete the internal circuitry.
• If the Subsystem is used with modules or blanking plates missing for more than a few minutes, the
enclosure can overheat, causing power failure and data loss. Such use may also invalidate the
warranty.
• If you remove any drive module, you may lose data.
– If you remove a drive module, replace it immediately. If it is faulty, replace it with a drive module
of the same type and capacity
• Ensure that all disk drives are removed from the enclosure before attempting to manhandle or move
the rack installation.
• Do not abandon your backup routines. No system is completely foolproof.
Special Tools and Equipment
There are no special tools required but in order to complete the assembly of some configurations you may
need the following (not supplied):
• Security keys (one of these should be included with your Galaxy 65 enclosure for use with the drive
locks).
Related Documentation
• Galaxy 65 Getting Started Manual (P/N 44521-01A), Issue 1.0
This Getting Started guide uses several conventions to help explain how to use the X24.
ConventionDefinition
BoldWords in bold indicate items to select such as menu items or command
buttons.
CTRL-RKeys you press simultaneously. In this example, hold down the Ctrl key and
press the r key.
Preface
MB
NoteNotes
ImportantImportant
CautionCautions warn you about actions that may permanently delete data or cause
WarningWarnings warn you about actions that may be hazardous to personnel,
The abbreviation MB is used for megabytes in all situations. However, the
amount of data represented by MB differs as follows:
For disk drives, arrays, partitions, and data rate statistics, 1 MB equals
1,000,000 using the International System of Units (SI) standard.
For memory, 1 MB equals 1,048,576 using the memory industry standard.
give you information that can help you improve the performance of your
system.
gives you important information that may affect how you decide to
set up your system.
damage to your system.
resulting in injury or death
xv
Galaxy 65 User Guide
Revision History
VersionDateDescription of Change
Issue 1.0 June, 2003Initial (Beta) Release
Issue 2.0 January, 2004Chapter 1, Page 14amended:
Section 1.6.10: “(planned)” deleted.
xvi
Preface
xvii
Galaxy 65 User Guide
xviii
Chapter 1
Introduction
1.1The Galaxy 65 System
.
Introduction
Figure 1–1
The Galaxy 65 (FC-AL) System
1
Galaxy 65 User Guide
1.2The Enclosure Core Product
1.2.1Enclosure Chassis
The Galaxy 65 design concept is based on a Subsystem together with a set of plug-in modules. The
Galaxy 65 Subsystem as supplied comprises:
• Chassis and Backplane with integral Operators Panel.
• Power Supply/Cooling plug-in modules, auto-ranging, 475W, AC (see Figure 1–5)
• FC-AL Drive Carrier Modules and associated dummy carrier modules (See Figure 1–10).
• FC-AL LRC 2Gb/s Input/Output Modules with integrated Rorke Data Galaxy 65 RAID controllers,
known as Storage Managers.(See Figure 1–8).
The chassis consists of a sheet metal enclosure assembly containing a Backplane PCB and module
runner system. This chassis assembly also includes an integral Operators (Ops) Panel mounted at the
rear.
The chassis assembly contains 16 drive bays at the front, each of which accommodates a plug-in drive
carrier module. The 16 drive bays are arranged in 4 rows of 4 drives. At the rear, the chassis assembly
contains 5 module bays to house two Power Supply/Cooling modules, two LRC I/O modules and the
integral Ops panel.
The Backplane PCB provides logic level signal and low voltage power distribution paths. Figure 1–2 and
Figure 1–3 show front and rear views of an Galaxy 65 chassis respectively.
The 4 x 4 chassis is fitted with 19 inch Rack mounting features which enables it to be fitted to standard
19 inch racks and uses 3EIA units of rack space.
• A Bay is defined as the space required to house a single 1.0" high 3.5 inch disk drive in its carrier
module. e.g. a 1 x 4 bay module would take the space of 1 drive width by 4 drive bays high (in rack
mount configuration).
.
Figure 1–2Galaxy 65 Enclosure Chassis (Front)
2
Figure 1–3Galaxy 65 Enclosure Chassis (Rear)
1.2.2Tower Option
An optional tower kit is available, which can be fitted to the rack chassis described here.
Introduction
Figure 1–4
.
Galaxy 65 Tower Option
3
Galaxy 65 User Guide
1.3The Plug-in Modules
1.3.1Power Supply/Cooling Module
A Galaxy 65 Enclosure requires one or more of the following modules for normal operation:
Two Power Supply/Cooling modules (Figure 1–5) are supplied mounted in the rear of the enclosure as
part of the Subsystem core product.
Figure 1–5AC Power Supply/Cooling Module
.
PSU voltage operating ranges are nominally 115V or 230V AC, selected automatically.
.
Four LEDs mounted on the front panel of the Power Supply/Cooling Module indicate the status of the PSU
and the fans.
WarningThe Power Supply/Cooling module is not an operator removable part. It should only be removed
by a technician who has knowledge of the hazards present within the module.
4
1.3.1.1Multiple Power Supply/Cooling Modules
The Galaxy 65 system must always be operated with two Power Supply/Cooling modules fitted. The two
Power Supply/Cooling modules operate together so that if one fails the other maintains the power supply
and cooling while you replace the faulty unit.
Module replacement should only take a few minutes to perform but must be completed within 5 minutes
from removal of the failed module.
1.3.2Operators Panel
Supplied as an integral part of the Enclosure core product, a typical Operators (Ops) Panel is shown in
Figure 1–6.
Introduction
Figure 1–6Operators (Ops) Panel
The Ops Panel provides the enclosure with a micro controller which is used to monitor and control all
elements of the Enclosure.
1.3.2.1Ops Panel Indicators and Switches
The Ops Panel includes Light Emitting Diodes (LEDs) which show the status for all modules, an Audible
Alarm which indicates when a fault state is present, a push-button Alarm Mute switch and a thumb wheel
SEL_ID address Range selector switch.
The Ops Panel switch functions are shown in Table 1–1.
ImportantSwitch settings are only read at Power On.
The Galaxy 65 enclosure ID must always be set to select ID1.
5
Galaxy 65 User Guide
Table 1–1 Ops Panel Switch Functions (Default settings for Galaxy 65 LRC usage at 2Gb/s)
Switch
Number
1Loop Select,
2Not UsedNote: on Galaxy 65-FC2 enclosures this must be set On.
3Not Used
4Not Used
5 & 6Not Used
7 & 8Drive Loop Speed
9 & 10Drive Addressing
11SOFT SELECTOnSelect Functions using the hardware
12Not Used
FunctionRecommended
Dual (2x8)
Sw7Sw8
Select
Mode Selection
OnOffForce 2Gb/s
OffOffForce 1Gb/s
Sw9Sw10
OnOffMode 2, 2x8 mode. Mandatory
Definition
Setting
OffLRC operates on two loops of 8 drives
Mandatory
switches
CautionAll mandatory settings must be observed in order for the Galaxy 65 system to function correctly.
NoteTo set Host 1Gb use the Ethernet connected configurator.
The Galaxy 65 storage Subsystem includes an enclosure with rear facing bays which house two Loop
Resiliency Circuit (LRC) I/O modules with integrated Rorke Data
Storage Managers (SM) modules. (see Figure 1–3)
The FC-AL Backplane incorporates two independent loops formed by Port Bypass Circuits within the LRC
I/O modules.
The plug-in SM modules have been designed for integration into a Galaxy 65 storage Subsystem, utilizing
FCAL interfacing with the host computer system.
Processors housed on the LRC modules provide enclosure management and interface to devices on the
Backplane, PSU, LRC and Ops Panel, to monitor internal functions. These processors operate in a
master slave configuration to allow failover.
The module incorporates the following LED indicators, shown in Figure 1–7:
• Host Port 0 Signal Good (Green)
• Host Port 1 Signal Good (Green)
• Expansion Port 0 Rx Good (Green)
Galaxy 65 RAID controller, known as
6
• Expansion Port 1 Rx Good (Green)
• ESI/LRC module fault LED (Amber)
• Cache Active (Green)
• RAID Controller Activity
– Ready (Green)
Host Activity of either host channels (Flash off)
–
• Battery Fault (Amber)
Introduction
Figure 1–7LRC Panel Layout
ImportantFitting of a RAID controller to the LRC module is a factory only operation.
7
Galaxy 65 User Guide
Figure 1–8
WarningDo not attempt to lift the enclosure by means of the extended SM module
..
Galaxy 65 LRC (Storage Manager) I/O Module
Figure 1–9
Galaxy 65 Enclosure with Storage Manager Modules and PSUs Installed
8
Introduction
The Storage Manager module operates at 1 or 2 Gb.
• Two external ports for expansion to further enclosures are provided by SFP connectors
• Two external ports to the host controllers are provided from SM module all Form Factor (SFP) GBIC
modules, auto-bypass at the output ports is provided.
• An RJ45 10/100 Base T Ethernet controller management port is provided on the LRC board,
interfacing to the controller through 2 RS232 serial and GPIO lines.
CautionThe RJ45 Ethernet connector on the LRC module must not be connected to telecommunications
networks.
• The SM module also incorporates a standby Li-ion battery pack, 72 hours cache hold up time
(512Mb). The battery cell has thermal protection and is connected to the RAID controller by flying
lead.
NoteThe Galaxy 65 product range is available in 1Gb, 2Gb, JBOD or RAID variants, by changing the LRC
modules. Please contact your supplier for details.
1.3.4Drive Carrier Module
The Drive Carrier module comprises a hard disk mounted in a carrier. Each drive bay will house a single
1.0 inch high, 3.5 inch disk drive in its carrier.
Each disk drive is enclosed in a die-cast aluminum carrier which provides excellent thermal conduction,
radio frequency and electro-magnetic induction protection and affords the drive maximum physical
protection.
The front cap also supports an ergonomic handle which provides the following functions:
• Camming of carrier into and out of drive bays.
• Positive 'spring loading' of the drive/backplane connector.
• An anti-tamper lock operated by a torx socket type key.
Figure 1–10
Drive Carrier Module
9
Galaxy 65 User Guide
1.3.4.1Drive Status Indicators
1.3.4.2Anti-tamper Locks
Each drive carrier incorporates two indicators, an upper (Green) and lower (Amber). In normal operation
the green indicator will be ON and will flicker as the drive operates.
Anti-tamper locks are fitted in the drive carrier handles (Figure 1–11) and are provided to disable the
normal ‘pinch' latch action of the carrier handle.
Figure 1–11
Anti-tamper Lock
1.3.5Dummy Carrier Modules
Dummy carrier modules are provided for fitting in all unused drive bays. They are designed as integral
drive module front caps with handles and must be fitted to all unused drive bays to maintain a balanced
airflow.
WarningOperation of the Enclosure with ANY modules missing will disrupt the airflow and the drives will
not receive sufficient cooling. It is ESSENTIAL that all apertures are filled before operating the
unit. Dummy Carriers are available for this purpose.
1.4Visible and Audible Alarms
The functional modules have associated status LEDs. The Ops Panel shows a consolidated status for all
modules.
LEDs show constant green for good or positive indication. Constant Amber LEDs indicate there is a fault
present within that module.
The Ops Panel also incorporates an Audible Alarm to indicate when a fault state is present and also an
Alarm Mute push-button.
WarningThe Ops Panel is an integral part of the enclosure chassis assembly and can only be replaced by
trained personnel.
10
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