Galaxy PH40V, PH45V Instruction Manual
INSTRUCTION MANUAL
- PH40V
- PH45V
CONTECTS
1.! SAFETY)...............................................................................................................................)1!
2.! INTRODUCTION)..............................................................................................................)2!
3.! SPECIFICATION)&)COMPONENTS)..............................................................................)5
!
4.! INSTALLATION)INSTRUCTIONS).................................................................................)6
! A.! FEED TABLE)...........................................................................................................)6
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B.! FOLDING)PLATES)....................................................................................................)6
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C.! VERTICAL STACKER)..........................................................................................)6!
5.! FOLD)PRINCIPAL)AND)STYLE)GUIDE)........................................................................)
7!
6.! FOLD)SETUP)ADJUSTMENT).........................................................................................)9
!
7.! OPERATION)AND)FOLDS)............................................................................................)2
0!
8.! FOLD)CORRECTIONS)....................................................................................................)2
3!
9.! OPTIONAL)ACCESSORIES)...........................................................................................)26
!
A.! SCORING)OR)PERFORATING)WHEEL)..............................................................)2
6!
10.!FAULTS,)CAUSE)AND)REMEDY)..................................................................................)27!
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1. SAFETY
Please make sure to read this manual for safety in operation before using this
product. Take good care of this manual and keep it where you can always find it.
This manual contains cautions and warnings in order to prevent harm to the
purchaser and other persons, lives, or the damage to the properties. Attain
complete understanding before using this product.
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2
2. INTRODUCTION
Your new Folder is a table top automatic folding machine which will
efficiently solve all your folding problems over many years if your handle
if carefully and with care. Thanks to new advances in production
technology. The machine offers you outstanding capacity at reasonable
cost.
This manual provides a permanent record for ready reference, covering
the function of the separate units and the preparatory work for the various
folding applications. Please read this instruction in detail.
Installation of the machine should be carried out only by trained personnel
authorized by the manufactures or his representatives. Additional
instruction are provided for this purpose
Repairs and service should be carried out only by trained personnel
authorized by the manufacturers or his representatives. The interval
between inspections including safety-related function depends on the
machine usage.
Employ only trained or qualified staff and set out clearly the individual
responsibilities of the personnel for operations, set-up, maintenance and
repair.
Avoid any operational mode that might be detrimental to safety.
Machine Model
Your machine offers a wide range of applications and configurations
to suit your requirement of the folding job at hand. The machine
model number serves as a useful indication of what the configuration
of each machine is.
The components/accessories available are as follow:
• 4-Plate Folding Machine, PH40 & PH45
• Counter
• Batch-Counter
• Conveyor Belt
• Vertical Stacker with the PH40v & PH45v
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The model number shows the machine configuration, for example:
PH
-40
DF-30
Feed width of 300mm
4
4-
Plate Folding Machine
V
Vertical Stacker
C
Counter
DF-45
Feed width of 350mm
4
4-
Plate Folding Machine
V
Vertical Stacker
B
Batch-Counter
Note:
1. For all 4-Plate Folding Machine Unit configurations, Counter is included.
2. If the model number includes V, Vertical Stacker will be the default collecting
device.
Machine Check List
Check completeness of the accompanying accessories:
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3. SPECIFICATION & COMPONENTS
Model
PH40
V
PH45
V
Max. paper size (mm) 300(W)x 500(L) 350(W)x 540(L)
Min. paper size (mm) 80(W) x 100(L)
Folding paper weight (gsm) 45 to 150
Min. folding size (mm) 24
Dimension (LxWxH in mm) 1100x525x510 1100x570x510
Weight (kg) 68kg 71kg
1 Feed table 2 Feed guide Bracket 3 Feeder
4 Infeed Roller 5 Feed Roller 6 Pressure Roller
7 Folding plate 1 8 Folding plate 2 9 Folding plate 3
10 Folding plate 4 11 Deflector Bar 12 Fold Roller 1
13 Fold Roller 2 14 Fold Roller 3 15 Fold Roller 4
16 Fold Roller 5 17 Fold Roller 6 18 Ejector Rollers
4. INSTALLATION INSTRUCTIONS
First, mount the machine on a sufficiently strong table or similar base.
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A. Feed Table
Hook in the Feed table. First place it on the support shaft, slide it down at
an angle until the lower slots engage with the pins on the side panels. The
upper slots must engage with the support shaft. After which, install the
two bracket guides.
B. Folding Plates
Hook the folding plates according to their designated slots into position
like the feed table. You will note that the plate has a deflector bar on one
side, while the other is formed as an open “pocket”. Hook in the plates as
dictated by the desired type of fold (refer to Folding Style Guide). To do
so, place the plate on the two-front pins in the side panels of the machine,
then slide it towards the folding rollers until you can clearly hear all four
pins clicking into engagement. You may turn the handwheel to ensure
that the folding plate is properly engaged and there is no hindrance.
C. Vertical Stacker
Due to tension from the paper materials, if the paper has been folded into
very small dimension or has been folded several times, the paper will
spring back out of the fold. If conveyor belt system was used, the paper
might not be nicely fanned out. Thus, it is advisable for the user to fit the
machine with a vertical stacker (especially for collecting paper less than
30mm or perform up to 3folds).
Insert the vertical stacker into the support shaft in the rear of folding
machine using the groove provided.
5. FOLD PRINCIPAL AND STYLE GUIDE
Folding is carried out by folding plates. This section will provide a brief
description on the folding process and the fold styles. These will enable
you to carry out settings for any desired style without extensive trial runs.
Fold Principal
The feeder takes the sheet between the first pair of fold rollers which
drives it into the first folding plate until it comes up against the adjustable
stop. But as the rear of the sheet is still advanced by the fold roller, a loop
is formed. As the loop gets bigger, the paper is seized by the second pair of
roller, creating a fold line and carried to second folding plate. The process
is repeated.
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Below are some of the common folds and setup guide that you will come
across during your folding. With the 4-plate machine, there more
combinations essentially based on these principal and setup.
Basic Fold Style
Fold Style Setting Guide
Type of fold Fold Plate
Set To Paper
Length
A4 A3
Single
1 1/2 148 210
2 -* - -
3 - - -
4 - - -
Letter
1 2/3 198 280
2 1/3 99 140
3 - - -
4 - - -
Double Parallel 1 1/2 148 210
7
2 1/4 74 105
3 - - -
4 - - -
Triple Parallel (8-Page)
1 1/2 148 210
2 1/4 74 105
3 - - -
4 1/8 37 52
Zig-Zag/Accordion**
1 1/3 99 140
2 1/3 100 140
3 - - -
4 - - -
1 1/4 74 105
2 1/4 75 105
3 1/4 76 105
4 - - -
* The dash line – means to insert the fold plate with the paper deflector side into the
machines.
**For Accordion Fold, fold plate stops should be set so they increase by 1 mm from one
plate to the next.
6. FOLD SETUP ADJUSTMENT
Controls and Accessories
• Main Start/Stop Switch
• Speed control:
Varies speed while machine is running or stopped.
• Counter (model C & B)
• Feed Switch (model B)
• Feed Table: adjustable to different paper format and right-angle
feed of paper into machine.
8 - Page
Accordi
on **
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