Galanz W45A1A401L Service Manual

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Domestic Dishwasher
SERVICE MANUAL
Models
W45A1A401L
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Edition: 2015-06 Model: W45A1A401L
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Contents
1. FEATURES ........................................................................ 3
2. SAFETY PRECAUTION....................................................... 4
3. WASH CYCLE TABLE ......................................................... 6
4. HOW TO KEEP YOUR DISHWASHER IN SHAPE.................. 7
5. FAULT FINDING ............................................................... 8
6. MAINTENANCES SERVICES AND TROUBLE SHOOTING ... 12
7. MALFUNCTION DIAGNOSTIC.......................................... 15
8 TROUBLE SHOOTING GUIDE............................................ 19
9. NET DIMENSION ............................................................ 26
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1. Features
1.1 A+ grade for energy consumption of European standard
1.2 A grade for washing efficiency of European standard
1.3 A grade for drying efficiency of European standard
1.4 Electronic control, delay washing
1.5 Water softening function is provided which can prevent incrustation forming
1.6 Conceal heater and avoid heater turf burning.
1.7 Super-capacity for 9 settings
The symbol
on the product or on its packaging indicates that this product
may not be treated as household waste. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. For more detailed information about recycling of this product, please contact your local city office, your household waste disposal service or the shop where you purchased the product.
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2. Safety precaution
At time of delivery
--Check packaging and dishwasher immediately for signs of transport damage. If
the appliance is damaged, do not put it into use but contact your supplier or customer service without delay.
--Please dispose of packaging materials properly.
During installation
--Site the dishwasher and connect it up in accordance with the installation
instructions.
--The dishwasher must not be connected to the electricity supply while
installation is being carried out.
--Ensure that the domestic wiring is properly earthed.
--The mains electricity supply must conform to the details shown on the
dishwasher nameplate.
--Do not connect the dishwasher to the electricity supply via an extension cable.
--Built-under and built-in appliances should always be installed under a
continuous work surface which it is attached to the adjacent cupboards, in order to ensure that the appliance is entirely stable.
--After the appliance has been installed, the mains plug should still be easily
accessible.
--Not on all models:
The plastic housing on the water inlet contains an electrically operated valve. The connecting wires are inside the inlet hose. Do not cut through this hose and do not immerse the plastic housing in water.
--During installation, the power supply cord must not be excessively or dangerously bent or flattened.
During normal use
--The dishwasher must only be used by adults for the washing of household dishes and cooking utensils.
--This appliance cannot be installed outdoor, not even if the area in which it is installed is covered by a roof; it is also very dangerous to leave it exposed to the rain and elements.
--Do not place any heavy objects or stand on the door when it is open. The appliance could tip forward.
--The water inside the dishwasher is not suitable for drinking.
--Do not use solvents of any kind inside your dishwasher. They could cause an explosion danger.
--Open the door very carefully if the dishwasher is operating. There is a risk of water squirting out.
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--Do not touch the heating element during or after a wash cycle.
--Fundamental rules to follow when using the appliance:
-- Never touch the dishwasher when barefoot or with wet hands or feet;
--We discourage the use of extension cords and multiple sockets;
-- If the appliance is not operating properly or maintenance must be performed, disconnect the appliance from the power supply.
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3. Wash Cycle Table
W45A1A401L
Program
Cycle Selection
Information
Description
of Cycle
Detergent
Pre/main
Running
Time
(min)
Energy(Kwh)
Water
(L)
Intensive
For the heaviest soiled loads, such as pots, pans, casserole dishes and dishes that have been sitting with dried food on them for a while.
Pre-wash Main wash (62℃) Rinse 1 Rinse 2 Hot rinse Drying
5/22g
(or 3 in 1)
170 1.20 16.4
Eco
For normally soiled loads, such as pots, plates, glasses and lightly soiled pans. Standard daily cycle.
Pre-wash Main wash(46℃) Hot rinse Drying
5/22g
(or 3 in 1)
168 0.78 10
Light
Light wash cycle to be used for more delicate items which are sensitive to high temperatures. (Run cycle immediately after use)
Main wash(45℃) Rinse Hot rinse Drying
20g
(or 3 in 1)
82 0.76 10
60 min
For lightly and normally soiled plates and pans for every day.
Pre-wash Main wash(60℃) Hot rinse Drying
5/20g 60 0.84 10
Rapid
A shorter wash for lightly soiled loads that do not need drying.
Main Wash(45℃) Hot rinse
15g 40 0.60 6.8
Pre-Rinse
To rinse dishes that you plan to wash later that day.
Pre-wash / 13 0.01 3.6
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4. How to keep your dishwasher in shape
After Every Wash
After every wash, turn off the water supply the appliance and leave the door slightly ajar so that moisture and odors are not trapped inside.
Remove the plug
Before cleaning or performing maintenance, always remove the plug from the socket. Do not run risks.
No solvents or Abrasive Cleaning Products
To clean the exterior and rubber parts of the dishwasher, do not use solvents or abrasive cleaning products. Rather, use only a cloth and warm soapy water. To remove spots or stains from the surface of the interior, use a cloth dampened with water and a little while vinegar, or cleaning product made specifically for dishwashers.
Moving the Appliance
If the appliance must be moved, try to keep it in a vertical position. If absolutely necessary, it can be positioned on its back.
Seals
One of the factors that cause odors to form in the dishwasher is food that remains trapped in the seals. Periodic cleaning with a damp sponge will prevent this from occurring.
The door should not be left in the open position since this could present a tripping hazard.
When You Go on Holiday
When you go on holiday, it is recommended that you run a wash cycle with the dishwasher empty and then remove the plug from the socket, turn off the water supply and leave the door of the appliance slightly ajar. This will help the seals last longer and prevent odors from forming within the appliance.
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5. Fault finding
Resolving minor problems yourself
Experience has shown that you can resolve most problems that rise during normal daily usage yourself, without having to call out a service engineer.Not only does this save costs,but it also means that the appliance is available for use again that much sooner. The following list of common occurrences and their remedies should help you identify the causes of most problems.
Problems... ...when the appliance is switched on
Appliance does not start up
--Fault with fuse in mains electricity supply.
--Plug not inserted in wall socket.
--Appliance door not closed properly.
--Programme button has not been pressed.
--Water tap not turned on.
--Blocked strainer in water intake hose.
--The strainer is situated in the Aqua-stop or supply-hose connection.
Service Diagnostics Cycle Notes
Press the “Power” and “Delay “buttons, after the buzzer emits 2 short signal, all the LED indicators will be lighted, the LED display shows 888, the dishwasher entry the service diagnostic cycle.
Fill Press” Program” button The inlet valve work about 1 minute
Dispenser Press “delay” button The dispenser work 1 minute
Motor Auto The washing pump work about 1 minute
Heater Auto
The water will be heated up 60
Drain Press” Program” button The drain pump work about 1 minute
Fill Press “delay” button The inlet valve work about 1 minute
Motor Press” Program” button The washing pump work 3 minutes
Softener Press “delay” button The softener work 90 seconds
Drain Press” Program” button The drain pump work about 1 minute
End Press “delay” button
The buzzer emits 1 signal and the display
shows ---
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If you take all these checks and the dishwasher still does not function or your dishwasher have any other error display, you can power the dishwasher OFF, and wait a few minutes. You can power the dishwasher on, try it again , if the dishwasher still does not function and/or the problem persists, contact the nearest authorised service center and provide them with the following information:
--the nature of the problem.
--the model type number (Mod...) And the serial number (S/N...), which are indicated on the plate located on the side of the inner part of the door.
Lower spray arm rotates with difficulty
--Spray arm is blocked by small items or food remains.
Lid in detergent compartment cannot be closed
--Detergent compartment has been overfilled.
--Mechanism is clogged with remnants of detergent.
Indicator lamps do not extinguish after washing has finished
--Main switch is still set to ON.
Remnants of detergent stuck inside dispenser
--Compartment was damp when it was filled up with detergent. Compartment must be dry before detergent is added.
Water remains inside appliance after program has ended
--Blockage or kind in drainage hose.
--Pump is jammed.
--Filters are blocked.
--The program is still running. Wait for the program to end . ...during washing
Unusual amount of foam is creased
--Normal washing up liquid has been poured into the rinse-aid container.
--Remove any spilled rinse aid with a cloth as it could otherwise lead to excessive foaming during the next washing cycle. Appliance stops suddenly while washing is taking place
--Cut off electricity supply to appliance.
--Water supply has been interrupted.
Knocking sound can be heard while washing is taking place
A spray arm is knocking against the dishes inside the appliance.
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Rattling sound can be heard while washing is taking place
Crockery has not been stacked properly inside the appliance.
Knocking sound coming from inlet valves
This is caused by the way the water pipes have been laid and it has no effect upon the way the appliance functions. There is no remedy for this.
...with the dishes, cutlery, etc.
Remnants of food are stuck to the dishes, cutlery ,etc.
--Dishwasher was not loaded properly. Jets of water could not reach all parts of the dishes, etc.
--Too many items in the rack.
--Items in the rack were touching each other.
--Not enough detergent was added to dispenser.
--Selected wash program was not intensive enough.
--Rotation of spray arm was obstructed by dishes, etc.
--Nozzles in spray arm are blocked by remnants of food.
--Filters are blocked.
--Filters have been incorrectly fitted.
--Waste-water pump is jammed.
Plastic items are discoloured
--Not enough detergent was added to dispenser.
--Detergent has insuffcient bleaching properties. Use a detergent containing a chemical bleaching agent.
White stains are left on crockery, glasses have a milky appearance
--Not enough detergent was added to dispenser compartment.
--Amount of rinse-aid was set too low.
--Although water is quite hard, no salt has been put in appliance.
--Lid on salt container is not screwed tight.
--If you used a phosphate-free detergent , try a detergent containing phosphates and compare results.
Dishes,cultlery,etc.have not been dried
--Selected program did not include drying function.
--Amount of rinse-aid was set too low.
--Items were removed from dishwasher too soon.
Glasses have a dull appearance
--Amount of rinse-aid was set too low.
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Tea stains or traces of lipstick have not been completely removed
--Detergent does not have a sufficient bleaching effect.
--Washing temperature was set too low.
Traces of rust on cutlery
--Cutlery is not sufficiently rustproof.
--Salt content in washing water is too high.
--Lid on salt container is not screwed tight.
--Too much salt was spilt while filling container.
Glasses become clouded and discoloured; coating cannot be wiped off Unsuitable detergent was used.
Glasses are not dishwasher-proof.
Smears left behind on glasses and cutlery; glasses have acquired a metallic appearance
Amount of rinse-aid set too high.
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6. Maintenances Services and Trouble Shooting
6.1 maintenances services
With the aid of the following guide, minor problems can be easily corrected Without calling for the assistance, saving you both time and money.
Before Calling for Service
Reviewing the charts on the following pages may make you be free of calling for service.
Problem Possible Causes What To Do
Fuse blown, or the circuit breaker acted
Replace fuse or reset circuit breaker. Remove any other appliances sharing the same circuit with the dishwasher.
Power supply is not turned on
Make sure the dishwasher is turned on and the door is closed securely. Make sure the power cord is properly plugged into the wall socket.
Dishwasher doesn’t run
Water pressure is low
Check that the water supply is connected properly and the water is turned on.
Drain pump doesn’t stop
Overflow
The system is designed to detect an overflow. When it does, it shuts off the circulation pump
and turns on the drain pump. Some audible sounds are normal
Sound from detergent cup opening. Utensils are not secure in the
baskets or something small has dropped into the basket
To ensure everything is secured in the
dishwasher.
Noise
Motor hums
Dishwasher has not been used regularly. If you
do not use it
often, remember to set it to fill and pump out
every week,
which will help keep the seal moist.
Improper detergent
Use only the special dishwasher detergent to
avoid suds.
If this occurs, open the dishwasher and let suds
evaporate.
Add 1 gallon of cold water to the tub. Close and
latch the
dishwasher, then start the "soak" wash cycle to
drain out the water... Repeat if necessary.
Suds in the tub
Spilled rinse agent Always wipe up rinse agent spills immediately.
Stained tub interior
Detergent with colorant was used
Make sure that the detergent is the one without
colorant.
Improper program Select a stronger program.
Dishes and flatware not clean
Improper rack loading
Make sure that the action of the detergent
dispenser and
spray arms are not blocked by large dishware.
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Spots and filming on glasses and flatware
1 Extremely hard water 2 Low inlet
temperature
3 Overloading the
dishwasher
4 Improper loading 5 Old or damp powder
detergent
6 Empty rinse agent
dispenser
7 Incorrect dosage of
detergent
To remove spots from glassware:
1 Take out all metal utensils out of the
dishwasher.
2 Do not add detergent.
3 Choose the longest cycle.
4 Start the dishwasher and allow it to run for
about
18 to 22 minutes, then it will be in the main
wash.
5 Open the door to pour 2 cups of white vinegar
into the bottom of the dishwasher.
6 Close the door and let the dishwasher
complete the cycle. If the vinegar does not work:
Repeat as above, except use 1/4 cup (60 ml)of
citric acid crystals instead of vinegar.
Cloudiness on glassware
Combination of soft water and too much detergent
Use less detergent if you have soft water and
select a
shortest cycle to wash the glassware and to get
them clean.
Tea or coffee stains
Using a solution of 1/2 cup of bleach and 3 cups
of warm water
to remove the stains by hand.
WARNING
You have to wait for 20 minutes after a cycle to
let the heating
elements cool down before cleaning interior;
otherwise, burns will happen.
Yellow or brown
film on inside surfaces
Iron deposits in water can cause an overall film
You have to call a water softener company for a special filter.
White film on inside surface
Hard water minerals
To clean the interior, use a damp sponge with dishwasher detergent and wear rubber gloves. Never use any other cleaner than dishwasher detergent for the risk of foaming or suds.
The detergent lid cannot be closed properly
Clogged detergent residue is blocking the catch.
Clean the detergent from the catch.
Detergent left in dispenser cups
Dishes block detergent Cups
Re-loading the dishes properly.
Steam Normal phenomenon
There is some steam coming through the vent by the door latch during drying and water draining.
Black or gray marks on dishes
Aluminum utensils have rubbed against dishes
Use a mild abrasive cleaner to eliminate those marks.
Water standing on the bottom of the tub
This is normal
A small amount of clean water around the outlet on the tub bottom keeps the water seal lubricated.
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Overfill dispenser or rinse aid spills
Be careful not to overfill the rinse aid dispenser. Spilled rinse aid could cause oversudsing and lead to overflowing. Wipe away any spills with a damp cloth.
Dishwasher leaks
Dishwasher isn't level Make sure the dishwasher is level.
6.2 Error codes
When some malfunctions happen, the appliance will display error codes to warn you.
Codes Meanings Possible Causes
E1 Door open
The door is opened when the
dishwasher is operating.
E2 Water inlet
Water inlet malfunction.
E3 Water drainage
Water drainage malfunction.
E4 Temperature sensor
Temperature sensor malfunction.
E5 Overflow
Overflow occurs/water leakage occurs.
E6 Water leakage
Water leakage occurs.
E7 Heating element
Abnormal heating.
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7. Malfunction Diagnostic
Wiring Diagram
220-240V/50Hz
CN5 FM
+5V
diver ter
+5V
CN7
NTC
Rec ei v er
Tr ansi mitter
5V
CN3
Over flow
Door
CN2
Fan
Inlet valve
Softne r Valve
Dispenser
1/2valve or divertr
3
1
2
Drain
Pump
1
23
Motor
Hea te r
L(Br o wn)
CN8
CN6
5V 5V 5V
TS
Salt
Rins e
N
Inlet Valve
Softner Valve
Dispenser Valve
Over Flow
Door
TS
Flow Meter
+5V
Pressure sw it ch
CN5
+5V Door
Pressure switch
L E N
Interference Filter
Heating Element
CN1
Motor
Drain Pum p
TS
TS
Salt
Rins e
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7.1 Connector of PCBA
7.2 Dishwasher Strip Circuits
The following individual circuits are for use in diagnoses. Do not continue with the diagnoses of the appliance if a fuse is blown, a circuit breaker is tripped, or if there is less than a 230 volt power supply at the wall outlet.
Unplug dishwasher or disconnect power.
Perform resistance checks. To check resistance of a component, disconnect
harness leads first.
Power Up
N
L
N
PCBA
L
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Washing Motor
L
CN1-1
L
MOTOR
Motor relay
150℃ thermostat
75-90W/220-240V/50Hz main winding 240± 5 ohm
auxiliary win d in g 11 6± 5 oh m
N
door switch
PCBA
CN3-1
Heater Element
L
HeaterL
Heater relay
98
229
non-resetable thermostat
Heating element
10-30 ohm 220-240V/1850W
self-reset thermo-link
door switch
N
PCBA
Drain Pump
door switch
N
30W max 220-240V/50Hz 110-120 ohm
90℃ thermosta t
Drain
LCN1-2
L
PCBA
drain pump relay
CN3-1
Fill and OverFlow
L
CN3-1
L
inlet valve
door switch
2
1
3
Over Flow
(Pin1 and Pin3 closes in normal position;Pin1 and Pin2 close when over-flow)
PCBA
Inlet relay
N
CN3-1
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Dispenser
L
CN2 -4L
Dispense r relay
Dis penser valve
N
do o r switch
PCBA
CN3 -1
softener
N
door switch
softener valve 220-240/50Hz
PCBA
CN3-1
L
Softener relay
CN2-3
L
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8 Trouble shooting guide
Water inlet malfunction
Y
E2 Malfunction
The tap is open?
Y
Pressure switch is OK?
Y
CN3-3 short and open circuit?
Y
Flower meter is ok?
CN4-1 and CN4-3 short or open circuit?
Y
Replace PCB
Maintenance record
N
Replace Pressure switch
N
Replace Flower meter
N
Replace control wire
N
Power on
N
E2?
N
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Water drainage malfunction
N
E3
The drain pipe is blocked?
Y
CN3-10 and drain pump short or open circuit?
Y
The drain pump is
OK?
Y
The pressure switch is OK?
The centure wire is ok?
Y
Replace PCB
Maintenance record
N
Replace control wire
N
Replace pressure switch
N
Replace centure wire
N
Y
N
Replace drain pump
Power on
Power on
E3?
Y
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Temperature malfunction
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Overflow Malfunction
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Water leakage malfunction
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Heating element malfunction
Y
E7
CN1 short or open cuicrit ?
Y
The heater ok?
The control wire is ok?
E7?
Replace PCB
Maintenance record
N
Replace heater
Power on
Y
N
N
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Specifications
Electrical Supply: Upper Spray Arm Rotation:15 to 25rpm
(Under load) 50Hz,220-240VAC
Supply Water Flow Rate: Lower Spray Arm Rotation: 20 to 30rpm To fill about 4.0L in 1 minute
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9. Net dimension
Technical data
Width 44.8cm Depth 60.0cm Height 84.5cm
Capacity 9 standard place settings
Mains water pressure 0.04-1.0MPa Power voltage 220-240V~ 50Hz Total absorbed power 1850W Maximum current intensity 10A
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Sincere Forever
ZhongShan Galanz Consumer Electric ApplianceCo.,Ltd
Maxin Industrial Zone Huangpu Town,Zhongshan, Guangdong528429,P.R.China
http://www.galanz.com
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