Gakken Japanino Assemble, Instruction Manual

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8-bit Micro Computer "Japanino" & the P.O.V.
(Persistence of Vision)
How to assemble the supplement
Assembly time for the P.O.V:
Approximately 30 minutes
Things you will need
A screwdriver, three new AAA alkaline batteries, or three zinc-carbon batteries (* Oxyride batteries have high voltage. Using these batteries may break the circuit, so please refrain from using them.)
* Please use a USB extension cable if necessary. A USB 2.0-compliant
cable that is 1 m or less in length works well.
* Please purchase one from a shop, if you need one.
Materials used in this k it
Micro Computer board (red): Epoxy, Connector on the Micro Computer board (white or black), connector on the battery box (white), and connector, etc. on the LED unit (black): PA66, LED unit board: Phenol P.O.V. casing (white), handle gear (white), handle knob (white), speed-increasing gear (white), connecting rod (white), LED holders (white), back cover (white), cable holder (white), stand A (white), and stand B (white): POM Screws, washer head screws (black): Iron (with chromate plating) Battery contacts: Copper (with nickel plating). Terminals on the board: Copper (with tin plating) * Please dispose of this product in accordance with local regulations.
Notes for tightening screws
When tightening screws, rmly press the screwdriver straight against the screw and turn. It is said that 70 percent of the force applied is used for pushing against the screw and 30 percent for turning it. The types of screws used for the supplement are those that carve grooves into the plastic as they are inserted (self-threading). For this reason, the screw hole may be damaged if you exert too much force when tightening the screw. Use a small screwdriver with a grip diameter of about 2 cm.
Full-scale image of a screwdriver
CAUTION
Please be sure to read the following instructions before assembling this kit.
This kit includes screws and other small parts. Be careful not to swallow them. There is a risk of suocation.
There are parts with pointed edges on the Micro Computer board (Japanino) and the LED unit (the edges of the circuit boards, the edges of connectors, cut sec tions of parts on the backside of the circuit boards, circuit board pins, etc.). There is a risk of unexpected injury, so be careful when handling parts with pointed edges. Place this kit out of the reach of small children when not in use.
Staring at flashing LEDs for long periods of time may cause you to exhibit symptoms of feeling sick such as nausea, etc. (The ex tent of this may vary from person to person.) Take caution when using the P.O.V. for long periods of time. Take extra precautions when showing the P.O.V. to small children, in particular, by not allowing them to view it for long periods of time, etc.
The Japanino is constructed using parts that have been deemed safe to use; however, please take care when using the Japanino, by ensuring that small children do not lick the printed circuit boards or wiring cords (The Japanino and P.O.V. meet the safety standards for heavy metals and PVC.)
Do not connect the Japanino to a 100 VAC power supply as it would be extremely dangerous to do so.
Do not touch the Japanino with wet hands. Doing so may cause the Japanino to malfunction due to rusting, etc.
Do not let the Japanino get wet as it is not waterproof. Should the Japanino happen to get wet, wipe away any moisture with a moisture-absorbent cloth.
Do not store the Japanino in locations that are high-temperature, have high humidity, or have a lot of dust.
Remove the Japanino from the USB terminal on the PC when there are lightning strikes, etc. happening. There is a risk of electric shock.
The Japanino is a precision device. Do not place it in locations where temperatures are too high or too low, such as in direct sunlight, near heating or air conditioning equipment, etc.
The Japanino is constructed using precision electronic parts. To prevent breakdown from static electricity, make sure to touch something metal to remove static electricity from your body before touching the main unit. In particular, if you touch the main unit during battery-powered operation without discharging static electricity from your body, there is a risk of the Japanino breaking.
Be sure to use the versions designated by GAKKEN for the OS software used in your computer. The Japanino may not operate properly if you use versions other than those designated.
When using the battery box, please make sure to remove the Japanino from the USB terminal on your computer before using.
Do not use the battery box for any device other than the Japanino. Using it for another device carries a risk of heat being generated, etc. due to improper use such as short-circuiting.
Do not connec t the battery box directly to the P.O.V. without going through the Japanino. Doing so may cause the P.O.V. to break.
If metal objects (coins, paper clips, staples, wires, metal belts of watches, etc.) make contact with the front or back of the Japanino, there is a risk of heat generating due to malfunction or short- circuiting. Take care not to let metal touch the surface of the circuit board.
The Japanino uses a resettable fuse. For safety reasons, please use under conditions where the amount of current flowing from the USB terminal or batteries is 0.4 A or less (the Japanino is rated for 0.5 A, but it is not recommended that you use it at an amount close to the limit). If you use the Japanino at a value that exceeds this, the internal resistance will increase, generating heat. Unlike with an ordinary fuse, the resettable fuse can be used again if the temperature returns to normal and the Japanino reverts to initial conditions; however, heat will again be generated until the cause of the problem is eliminated. Because not knowing the cause of the malfunction could lead to accidents, please stop/discontinue use in such cases (you might burn yourself if you touch the resettable fuse while it is generating heat).
The part on the Japanino labeled "+5V" provides about 4.6 V of voltage during USB connection and about 4 V of voltage with a reduction of about 0.4 V from the battery voltage during connection to the battery box. Use under such conditions that the current from this part does not exceed 0.4 A.
The part on the Japanino labeled with "3V3" has not been stabilized. If using USB connection, check the voltage before using when connecting the battery box.
The ICSP terminal on the Japanino is a part that is to be purchased by the customer separately and soldered on
by hand. Please be advised that if attaching an ICSP terminal, you are doing so at your own risk. GAKKEN will not oer any support with regard to this matter. When soldering on the part, please be careful that you do not burn yourself or start any res.
Please do not short together the places on the Japanino marked GND, 5V, and 3V3 with a pin, etc.
Please make sure to have a parent or other adult supervise any children age 15 and under who are going to use the Japanino. GAKKEN will not take any responsibility for accidents, incidents, etc. that may occur should a child use the kit unsupervised.
Do not modify the Japanino. GAKKEN will not perform repairs, etc. to modications.
Putting together your own circuits for the Japanino to try out, or putting together your own circuit for controlling a dynamic power source not listed in this booklet (such as a 100 VAC power supply, an engine, other batteries, etc.), is done at your own risk. There is a risk of heat being generated, fire breaking out, the circuit board being broken, etc. if circuits that you built yourself short out, etc.
Do not attempt to put together circuits for controlling devices that can end a human life including ones that generate fire or make equipment that can cause serious injury for use with the Japanino. GAKKEN will not take any responsibility for accidents, incidents, etc. occurring with devices that are capable of causing serious injury to human beings.
Please be advised that GAKKEN and copyright holders of software, etc. in this kit will not take any responsibility for problems occurring either directly or indirectly as a result of the use of this kit.
* Please read the instructions and cautions thoroughly before use. * For your safety, be sure to follow the instructions in this manual. In addition, do not use any parts that have
become damaged or deformed during use.
Note 1: For instructio ns on how to operate your ow n computer, please ref er to the operator's m anual for that compute r.
Note: In the expl anations, sc reen shots for Wind ows 7 and Mac OS X are used; however, the expressions used in those scre en shots may dier from what is actuall y shown on the scre en depending on the OS ve rsion or settin gs, etc. for the scre en browser used. Ple ase check your compu ter's OS and the operat or's manual for that OS.
Supported computer models
OS: Windows XP (SP2 or later)/Vista/Windows 7; Mac OS X10.4 or later Interface: USB 2.0
* Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and in other countries.
Parts in the Kit
Japanino (Micro Computer board)
Handle gear
Speed-increasing gear
Stand A
Stand B
Cable holder
Connecting rod
Back cover
Handle knob
LED unit (with connector cable)
Washer head screws (10)
Small screw (1)
Screws (8)
P.O.V. casing (with speaker)
Battery box (with connector cable)
* Left over screws are spares.
* The red bag that the board came in is an antistatic plastic bag. Please use this bag when putting the board away.
* Company and product names in this booklet
Company names and product names written in this booklet are generally registered trademarks of the development manufacturer. Please note that we do not use the symbols, TM, ©, or ®, in this booklet.
* About GAKKEN's "Japanino" Micro Computer board
GAKKEN'S Micro Computer board, "Japanino," is made to be plug­compatible with the Arduino, but it does not have the exact same hardware conguration. GAKKEN is not able to guarantee 100% that sketches that work with the Arduino will also work normally with the Japanino. GAKKEN can also oer no guarantee that sketches that work on the Japanino will also work on the Arduino 100% of the time.
The specications for and ways to use the Japanino may change later on without prior notice.
Please be aware that neither GAKKEN nor the copyright holders or manufacturers of software, etc. used in this kit will not take any
responsibility for any damages, etc. occurring as a result of the use of technical information provided in this booklet.
* About the IDE
The IDE introduced in this booklet was completely produced by the Arduino team. * The Arduino team: Massimo Banzi, David Cuartielles, Gianluca Martino, Tom Igoe, and David Mellis
* Other
Copyrights for the driver software belong to CP Corporation in the United States.
Three AAA batteries are used in this kit. Incorrect use of the batteries may cause the generation of heat, explosions
or liquid leakage. The following precautions should be taken.
Do not use oxyride batteries. Using such batteries may cause the Japanino to break.
Ensure that the positive and negative terminals of the batteries are aligned correctly.
If liquid that leaked from the batteries gets into your eyes, rinse them well with plenty of water and consult a doctor immediately. If liquid leaks onto your skin or clothes, wash it o immediately.
Always remove the batteries after use.
Do not mix old and new batteries.
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Checking operations before assembly
Operating the Japanino and LED unit with batteries
How to assemble the supplement
2
Insert the connectors from the battery box, the LED unit, and the speaker in the main unit casing into the relevant conn ector plugs on the Japanino as shown in the diagram, and the n turn the switch for the battery box on. If the LEDs are ashing, then ever ything should be working.
3
Touch the lead switch. If a beep sound is emitted, ever ything should
be working.
* Be sure to check the orientation of the batteries.
If something isn't working prop erly…Check the following!
Are the batteries new, and have they been inserted in the right direction?
Did you plug in each connector in the right place and push each all the way in?
Is the switch for the battery box turned to ON?
Is the power supply LED on the Japanino main unit (see page 6) lit up?
Note: If you are unable to check that these operations are working correctly, you will not be able to check the op erations on pag e 6. Please make sure to check.
How to hold the connec tor.
Insert the conne ctor into pins D6 to GND.
Insert the connector into pins A0 and GND.
* If the beep sound co ntinues even after yo u've taken your hand away, adjus t the amount of space between the ter minals on the lead swi tch so that there is about 0.5 mm o f space between th em.
Battery box
Battery box
LED unit
Casing
Japanino
Lead switch
Assembling the P.O.V.
1
Affix the speed-increasing gear to the main unit casing with a washer
head screw (being careful not to tighte n them too tightly).
2
After passing the tip of the LED unit through the top of the main unit casing, ax the LED unit to the main unit casing with a washer head screw (being careful not to tighten them too tightly).
3
Screw the lead switch down with the screw (small). Next, screw in the
connecting rod with washer he ad screws.
4
Pull the cable up as shown in the diagram, and then screw in the back
cover using washer head screws.
* Pull the cable up towar d the top to screw in the screw.
* The back cover is att ached to protect the main unit. You do not nee d to attach the back cove r if you wish to see the mechanisms insi de the main unit. It will still operate w ithout the back cover attached.
Speed-increasing gear
Washer head screw
Casing
LED unit
Washer head screw
Casing
Washer head screws
Connecting rod
Small screw
Lead switch
Washer head screw
Washer head screw
When Attaching Stands to the Japanino…
5
Loosen the cable holder that is wr apped around the speaker cable. After passing the LED unit and speaker cables thro ugh as shown in the diagram, ax the cable holder using a wash er head screw. Tighten down the loosened cable holder once again.
6
Attach the handle gear and handle k nob from the front side with washer head screws to complete.
One cable holder c omes already attached to the ma in unit casing as shown in the pictur e below. This cable holder is to be l oosened.
Attach stand A and stand B by screwing in screws in four places as shown in the diagram.
* Turn the handle clockwise to lightly check if the LED unit swings left and right.
Note: You need not atta ch the stands if doin g so prevents you from b eing able to inser t the Japanino into the USB slot on your com puter. However, in such cases , please take ext ra precautions to en sure that the back side of th e Japanino does not co me into contact with m etal during use (if th at should occur, electricit y may ow unexpec tedly, causing the bo ard to break). Lefto ver screws can be used for other DIYs.
Screws
Screws
Stand B
Stand A
Japanino (backside)
Handle knob
Washer head screw
Handle gear
Washer head screw
Cable holder
Washer head screw
LED unit cable
Speaker cable
1
Insert the connectors f or the completed P.O.V. and the battery box into the connector plugs on the Japanino (see page 3 for where to insert). Turn ON the switch on the battery box. If the L EDs are ashing, then everythin g should be working.
2
Turn the handle on the P.O.V. to make the LED unit swing slowly left and right. If a beep, b eep, beep sound is emitted on the lef t side, then everything should b e working.
Connecting the Completed P.O.V. to the Japanino to Check Operations
How the P.O.V. works
If something isn't working prop erly…Check the following!
Did you plug in each of the pins on the connector rmly into the right place?
The speaker will emit sound if the lead switch makes contact with the speed­increasing gear when the projection on the gear is on the left side. Slowly turn the gear to check it.
Note: If you are unable to check that these operations are working correctly, you will not be able to tr y out the experiments on page 9. Please make sure to conrm that these operations ar e working.
Beep
Beep
P.O. V.
Battery box
Japanino
Turn it ON.
Beep
When the speed- increasing gear ma kes one revolution, it w ill make a complete trip around.
LED unit
Speed­increasing gear
Perspective diagram as seen from the front
When the handle is tu rned approximately 90 °, the speed-increasing gear makes one revolutio n.
Handle
When the speed­increasing gear make s one revolution, the sw itch is turned on once.
Connecting rod
1
Insert three new AAA b atteries
into the battery box.
Turn it ON.
Pass the tip of the LED unit all the way through.
* Either of the wires, g rey or black, can be inserted into th e GND pin.
* If the LED unit is lef t on the left side, the speaker continue s to emit the beep sound.
Once you've checked e verything, tu rn the battery box OFF, and unpl ug the connector s from the Japanino.
Cable holder
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