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Pub. 42004-367C
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Model 703-006
Multi-Party Amplifier Enclosure
Confidential ity Notice
This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive
business and technical information that is confidential and proprietary to GAI-Tronics. GAI-Tronics retains
all intellectual property and other rights in or to the information contained herein, and such information may
only be used in connection with the operation of your GAI-Tronics product or system. This manual may
not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.
General Information
The Model 703-006 Multi-Party Amplifier Enclosure is a component of the 700 Series Page/Party
system. This enclosure is configured for multi-party systems and can accommodate conversations on up
to five party lines simultaneously.
The Model 703-006 is constructed of fabricated steel and is extremely weatherproof and corrosionresistant. It is equipped with terminal strips for connecting system cable. The Page/Party
amplifiers mate directly with this enclosure.
®
Series
Installation
CAUTION
indicated on the approval listing in the “Specifications” section of this manual. Such installation
may cause a safety hazard and consequent injury or property damage.
WARNING
Do not disconnect equipment while energized.
Insure proper grounding to protective earthing.
When installing an add-on station, consult the appropriate system layout diagrams. These figures, when
used in conjunction with the station installation information and cable layout guide, should provide all the
information necessary to install additional Page/Party stations.
Do not install this equipment in hazardous areas or other than those
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
V
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
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Enclosure Placement
All GAI-Tronics Page/Party® units are wired in parallel. Good system layout design minimizes the cable
required for each installation. GAI-Tronics multi-conductor cable, designed especially for this
application, is recommended. The number, size, and color-coding of conductors are listed in the system
connection diagrams.
System layout and power cable length are very important when installing Page/Party equipment.
Although it varies for different systems, the general guideline is that the total power cable length should
not exceed one mile (5280 feet) for 120 V ac systems. The total cable length is the most important
consideration while cable length between the stations is generally not a factor.
Mounting
The Model 703-006 Enclosure is not supplied with conduit or cable openings. Drill or punch these
openings using Figure 1 before mounting the enclosure. Whenever possible, do not enter an enclosure
from the top: side or bottom entry helps to prevent moisture from dripping onto the terminals or PCBAs.
The entry holes should be placed on the enclosure per Figure 1.
Plain entry holes must maintain the following:
The plain hole shall be no larger than 0.7 mm above the major diameter of the entry thread.
The gland or stopping plug is secured internally by a locknut, such that the gland or stopping plug
will be not dislodged by a 7 N-m impact.
The enclosure will be maintained at IP 66 by a suitable sealing washer under the shoulder of the cable
gland or conduit hub.
The customer may drill plain entry holes in the enclosure providing they are in accordance with the
relevant code of practice and comply with the details shown in Figure 1. When mixed entries are
accommodated on a face they must be in the positions shown in this manual for the largest gland entry on
that face. For complex mixed entries, contact GAI-Tronics Technical Sales. Entries into the enclosure
must be via a suitable approved entry device. All unused entry holes must be fitted with a stopping plug
with a certification equal to that of the enclosure’s ATEX certification. The stopping plug shall be held in
place by a locknut.
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Figure 1. Acceptable Entry Locations
N
OTE: It is recommended that no more than two M40 glands be installed on the bottom face of the
enclosure.
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For specific details including mounting hole dimensions, refer to Figure 2. When mounting the
enclosure, use caution to avoid damaging the terminal blocks inside. The suggested mounting height for
all station enclosures is 54 inches (137 cm) up to the centerline of the enclosure.
For continued IP 66 protection, torque setting for securing the amplifier to the enclosure should be 10 to
12 in-lbs. or 1.13 to 1.36 N-m.
Figure 2. Model 703-006 Enclosure Mounting Details
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Wiring
See Figure 3. Follow the wire colors carefully because the colors correspond to GAI-Tronics multi-party
cable. The wires must be spade-lugged and connected carefully and completely to the terminal block. An
improper termination may result in diminished station performance.
CAUTION
For safe operation, connect terminal 3 of TB1 to system ground.
Local Muting
Figure 3 illustrates local speaker muting when stations are completely assembled and paging operation
occurs. Normally, when the station button is pressed, the paging speaker connected to that station is
silenced (muted) to prevent acoustic feedback to the handset microphone. However, while the handset is
in use for party line conversations, the paging speaker is “live” to enable paging calls from other stations.
To disable the mute feature, follow these instructions:
1. Locate the lugged violet wire attached to terminal point 7 (mute) on the terminal block within the
enclosure.
2. Transfer the lugged violet wire to terminal point 8 (Page L1).
After any muting changes are made, unpack the station amplifier and install.
Mutual Muting
In the event that feedback occurs within an area and repositioning of the system speakers does not help,
mutual muting may be used to correct this problem.
The following steps mutually mute adjacent amplifiers/handsets within a zone.
1. Ensure that the purple lugged wire is connected to terminal 7 of TB1.
2. Connect terminal TB1-7 of the handset station to TB1-7 of the station within the zone that is causing
feedback. This is done by using the spare system wire (orange conductor) from within the system
cable that runs between the stations.
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Figure 3. Wiring Diagram
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Maintenance
Regular inspection and a good preventive maintenance program will increase the reliability of your
GAI-Tronics station. The GAI-Tronics Field Service Department can formulate a service contract suited
to your facility’s specific need for preventive maintenance.
®
In addition, the following procedure can be used to keep Page/Party
systems operating effectively.
WARNING
Before performing any of the following preventive maintenance steps, remove
all power from the station.
1. Remove the amplifier from the enclosure.
2. Visually check the interior of the enclosure for signs of contamination such as dust, condensation or
process liquid.
3. Using the No. 10440-002 Maintenance Cable, plug the amplifier into the connector in the enclosure.
Check, and if necessary, adjust the amplifier to maximize performance.
4. Reinstall the amplifier in the enclosure. Ensure that all gaskets and hardware are in place. Failure to
install the gaskets, which also act as spacers, can result in damage to the connectors on the amplifiers
and inside the enclosures and can cause system faults.
It may become necessary to re-terminate some or all of the enclosures in a system. If so, strip the wires
back to clean copper and connect only one wire to each connector to allow for easier future
troubleshooting.
Troubleshooting
The following table lists some hints to aid technicians in troubleshooting.
Problem Solution
Feedback occurs
only during
page.
1. If a speaker is close to the station, try using the muting feature in the amplifier
enclosure at the terminal blocks. Connect the violet wire at TB1-8 to TB1-7.
Refer to the wiring diagram.
2. Ensure that speakers attached to other stations located nearby are not pointed
in your direction. If changing the orientation of the other speakers has no
effect, mutual muting may be required. Mutual muting silences all the
speakers within proximity to the affected stations during a page from any one
of the mutually muted stations.
Connect the orange wire (spare) to the TB1-7 of all the stations to be mutually
muted. N
OTE: If too many stations are selected, paging coverage can be
adversely affected.
3. Check line terminations at the line balance assembly. Line balance assembly
connections are critical.
Crosstalk
occurs.
One or more system cable pairs may be improperly terminated. Visually inspect
the system cable connections for accidental crossing of the cable pairs or grounds.
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Specification s
Construction/Finish ................................................................ 16-gauge cold-rolled steel; gray polyurethane
Mounting ............................................................. Wall or column, four 0.31-inch (7.8 mm) mounting holes
Connections................................................................................ Internal screw-type barrier terminal blocks
External controls ......................................................................................................... Rotary selector switch
Dimensions .............................................................. 13.8 H 8.1 W 5.1 D inches (350 206 129 mm)
Temperature, operating and storage ..................................................... (−22º F to +158º F) −30º C to +70º C
Shipping weight ................................................................................................................... 7.5 lbs. (3.4 kg)
Approvals
Model 703-006 .............................................................................................................. II 3G EEx nA IIC T4
Temp −30º C to 70º C
Location Zone 2
IP 66 when installed with a Model 701-305, 751-005, 701-905, or 751-905 Amplifier
NRTL listed .............................. Suitable for use in hazardous locations Class I, Div. 2, Groups A, B, C, D;
Class II, Div. 2, Groups F, G;
Class III, Div. 2
when used with listed 701-305, 701-905, 751-005 or 751-905 Amplifier
Enclosure environmental rating: Type 13
CE Mark
Certificate No. DEMKO 04 ATEX 0424225X
Notified Body Id No. 0539
UL International DEMKO A/S
Lyskear 8
DK-2730 Herlev
Denmark
Replaceme nt Parts
Contact GAI-Tronics for replacement part information.
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Warranty
Equipment. GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any
GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall
comply with the then-current product specifications and product literature, and if applicable, shall be fit
for the purpose specified in the agreed upon quotation or proposal document. If (a) Seller’s goods prove
to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose
specified and agreed upon, and (b) Buyer’s claim is made within the warranty period set forth above,
Buyer may return such goods to GAI-Tronics nearest depot repair facility, freight prepaid, at which time
they will be repaired or replaced, at Seller’s option, without charge to Buyer. Repair or replacement shall
be Buyer’s sole and exclusive remedy. The warranty period on any repaired or replacement equipment
shall be the greater of the ninety (90) day repair warranty or one (1) year from the date the original
equipment was shipped. In no event shall GAI-Tronics warranty obligations with respect to equipment
exceed 100% of the total cost of the equipment supplied hereunder. Buyer may also be entitled to the
manufacturer’s warranty on any third-party goods supplied by GAI-Tronics hereunder. The applicability
of any such third-party warranty will be determined by GAI-Tronics.
Services. Any services GAI-Tronics provides hereunder, whether directly or through subcontractors,
shall be performed in accordance with the standard of care with which such services are normally
provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will reperform such services at no cost to buyer to correct said deficiency to Company's satisfaction provided
any and all issues are identified prior to the demobilization of the Contractor's personnel from the work
site. Re-performance of services shall be Buyer's sole and exclusive remedy, and in no event shall GAITronics warranty obligations with respect to services exceed 100% of the total cost of the services
provided hereunder.
Warranty Periods. Every claim by Buyer alleging a defect in the goods and/or services provided
hereunder shall be deemed waived unless such claim is made in writing within the applicable warranty
periods as set forth above. Provided, however, that if the defect complained of is latent and not
discoverable within the above warranty periods, every claim arising on account of such latent defect shall
be deemed waived unless it is made in writing within a reasonable time after such latent defect is or
should have been discovered by Buyer.
Limitations / Exclusions. The warranties herein shall not apply to, and GAI-Tronics shall not be
responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent
caused by Buyer’s neglect, failure to follow operational and maintenance procedures provided with the
equipment, or the use of technicians not specifically authorized by GAI-Tronics to maintain or service the
equipment. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND
EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY
OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Return Policy
If the equipment requires service, contact your Regional Service Center for a return authorization number
(RA#). Equipment should be shipped prepaid to GAI-Tronics with a return authorization number and a
purchase order number. If the equipment is under warranty, repairs or a replacement will be made in
accordance with the warranty policy set forth above. Please include a written explanation of all defects to
assist our technicians in their troubleshooting efforts.
Call 800-492-1212 (inside the USA) or 610-777-1374 (outside the USA) for help identifying the
Regional Service Center closest to you.
(Rev. 10/06)
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