GAI-Tronics 12515-007, 12515-008, 12515-009 User Manual
Pub. 42003-255A
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
Pressbar Handset with Hytrel® Cord
Replacement Kits
Models 12515-007, 12515-008 & 12515-009
Confidential ity Notice
This manual is provided solely as an operational, installation, and maintenance guide and contains
sensitive business and technical information that is confidential and proprietary to GAI-Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any
third party.
General Information
The Model 12515-007 (6-foot), 12515-008 (15-foot), and 12515-009 (25-foot) Pressbar Handset with
®
Hytrel
following GAI-Tronics telephones: Models 226-001, 227-001, 276-001 and 277-001.
This kit includes the following com ponents:
You will need the following tools to install the handset with armored cord:
Phillips screwdriver
Flathead screwdriver
5/64-inch Allen screwdriver
Torx Security Screwdriver, T-25 (GTC. No. 233-001)
Needle-nose pliers
Cord Replacement Kits are intended to replace the armored cord pressbar handset on the
Qty Description
1 Handset with Hytrel® coil cord
1 Spring clip
2
#10-32 3/8-inch screws
1 Cable tie
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
V
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
Pub. 42003-255A
ODEL 12515-007, -008, -009 PRESSBAR HANDSET WITH HYTREL® CORD REPLACEMENT KITS Page 2 of 3
M
Remo ving the Existing Handset
1. Remove the front panel screws using the Torx T-25 Screwdriver. Retain the screws.
2. Lift out the panel on Model 22x-001 units. Remove the back box on Model 27x-001 units.
3. Remove the wires from TB1 and transport the panel to a clean work surface. See Figure 1.
4. Disconnect the handset wires: blue (E11), yellow (E12), red (E8), green (E7), white (E10) and black
(E9). See Figure 1.
5. Cut the cable tie used to bundle the wires together.
6. Loosen the set screws that secure the armored cord and the armored cord lanyard. Pull the lanyard
end from the armored cord block. See Figure 2.
7. Remove the two screws securing the armored cord block. See Figure 2.
8. Pull the handset wires through the block and front panel to completely remove the block and handset
from the assembly.
9. Remove the black nylon bushing from double “D” hole.
Installing the New Handset with Hytrel® Cord
10. Secure the handset cradle with the #10-32 3/8-inch long screws provided.
11. Thread the handset wires through the front panel double “D” hole. Align the flats of the handset
grommet vertically.
12. Secure the handset cord using the spring clip provided. See Figure 3.
13. Plug the spades of the handset into the E-clips on the PCBA as shown in Figure 1.
14. Reconnect TB1 wires as shown in Figure 1.
15. Bundle the wires as before with the cable tie included in this kit.
16. Replace the front panel and secure using the screws retained from step 1.
17. Test the handset to confirm proper installation.
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