GAI-Tronics 12515-006 User Manual

Pub. 42003-244A

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Handset with Armored Cord

Replacement Kit

Model 12515-006

Confidential ity Notice

This manual is provided solely as an operational, installation, and maintenance guide and contains
sensitive business and technical information that is confidential and proprietary to GAI-Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any
third party.

General Information

The Model 12515-006 Handset with Armored Cord Replacement Kit is intended for use on the following
GAI-Tronics telephones: Models 246-001AC, 247-001AC, 256-001AC, and 257-001AC.

This kit includes the following com ponents:

Qty Description

1 Armored cord stain relief
1 Set screw
1 Nut
1 Handset with armored cord (15-inch) assembly

You will need the following tools to install the armored cord:

• Phillips screwdriver

• Flathead screwdriver

• 5/64-inch Allen screwdriver

• ¾-inch box wrench

• Needle-nose pliers

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: [phone]

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ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Pub. 42003-244A

ODEL 12515-006 HANDSET WITH ARMORED CORD REPLACEMENT KIT Page: 2 of 3

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Remo ving the Existing Handset

1. Loosen and remove the screws securing the front panel. Pull the front panel assembly away from the

back enclosure.

2. Disconnect the modular telephone line from the printed circuit board assembly (PCBA).

3. Lay the front panel assembly face down on a horizontal surface to access the rear of the assembly.

MPORTANT NOTE: Before disconnecting the existing wires, document their connections. For example:

I

(E# - White, E# - Black, etc.)

4. Remove the lugs for the blue, yellow, green, red, white, and black handset wires from the PCBA.

5. Using a 3/4-inch box wrench, loosen the strain relief the retaining nut securing the cord to the PCBA,

and pull the cord through the hole.

6. Using the 5/64-inch Allen screwdriver, remove the set screw from the rear of the armored cord strain

relief. Pull the cord and conductors through the armored cord strain relief.

Installing the New Handset with Armored Cord

1. At the end of the armored cord, remove the hook from the cord, then feed the wires through the

armored cord strain relief using needle-nose pliers. Pull each wire through the threaded end of the
strain relief until the end of the armored cord enters the strain relief. Refer to Figure 1.

2. Insert and tighten the Allen set screw in the cord strain relief to secure the armored cord.

3. Feed the wires through the front panel and insert the strain relief into the front panel hole. Then

screw the retaining nut onto the strain relief and tighten.

4. Reconnect the handset conductors to the approp riat e terminals identified at the beginning of this

procedure.

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