GAI-Tronics 12514-007, 12514-008, 12514-009 User Manual
Pub. 42003-035B
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
PVC Coil Cord Replacement Kit
Models 12514-007, 12514-008, and 12514-009
Confidentiality Notice
This manua l is provide d sole ly as an operatio nal, installation, and ma inte nance guide and conta ins
sensitive business and t e chnic al infor ma tion w hich is conf ident ial and pr op riet ary to GAI-Tro nics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manu al may not be dis clos e d in any form, in whole or in pa rt, direct ly or i ndir ectly, to a ny
third pa r ty.
General Information
These kits are for use on the following models:
• 240 • 250 • 611 • 701-201 • 701-205 • 7165-002
• 246 • 256 • 6115 • 701-202 • 711-002 • 726-101
• 247 • 257 • 616 • 701-203 • 7115-002 • 7265-101
• 248 • 258 • 6165 • 701-204 • 716-002
This kit includes the following components:
Qty Description
1 Strain-relief Bushing
1 6-foot PVC cord (Kit 12514-007 only)
1 15-foot PVC cord (Kit 12514-008 only)
1 25-foot PVC cord (Kit 12514-009 only)
Installation
Models 240, 246, 247, 248, 250, 256, 25 7, 258
Removal of old cord
1. Loosen and remove the screws securing the front panel. Pull the front panel assembly away from the
back enclosure.
2. Disconnect the modular telephone line from the PC board. Disconnect the four handset wires from
the PC board.
3. When replacing a PVC cord, use a Heyco® bushing tool, or a set of needlenose pliers, to squeeze the
notch on the front panel side of the strain relief bushing and pull out the bushing.
GAI-Tronics Corporation P.O. Box 1060, Readi ng, PA 19607-1060 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
V
Pub. 42003-035B
M
ODELS 12514-007, 12514-008, AND 12514-009 PVC COIL CORD REPLACEMENT KIT Page: 2 of 6
4. When replacing a thermoplastic elastomer cord, remove the C-clip securing the bushing and the cord
to the rear of the front panel assembly.
5. Pull the old cord through the fr ont panel assembly.
6. Remove the lower cap from the handset. Lift out the transmitter and disconnect both wires.
7. Remove the receiver cap, lift out the receiver and disconnect both wires.
8. Pull the wire ha rness out of the ha ndset and discard the c ord.
Installatio n of the ne w cord
1. Insert the wire harnes s from t he n ew cord int o the handset.
2. Snip off the blue and yellow wires as close to their origin as possible. Connect the red and green
wires to the receiver. Replace the receiver and the receiver cap.
Figure 1. Handset As semb ly with Pressb ar
3. Connect the black and white wires to the transmitter. Replace the transmitter, transmitter cup, and
cap. Refer to Figure 1. Note the notch on the transmitter. When placing the transmitter in the
handset, align the notch to catch the bushing on the coil cord to secure the cord firmly in the handset.
4. Insert the end of the new cord through the front panel assembly until the bushing is flush against the
panel.
\\s_eng\gtc proddoc s \st andard iom s - current release\42003 kit manuals \ 42003-035b.doc
Pub. 42003-035B
M
ODELS 12514-007, 12514-008, AND 12514-009 PVC COIL CORD REPLACEMENT KIT Page: 3 of 6
5. Press the bushing tight against the front panel, and insert the C-clip on the rear of the bushing on the
back side of the front panel assembly, or use a Heyco® bushing tool to squeeze the Heyco® bushing
back into the front panel opening.
6. Reconnect the four telephone wires to the PC board in this manner: red to E1; green to E2; white to
E3; black to E4.
7. Reconnect the modular telephone wire to the RJ11 jack on the PC board and fasten the front panel
assembly to the rear enclosure.
Models 701-201, 701-202, 701-203, 701- 204, and 701-205
Removal of old cord
1. Unscrew the four front panel screws and remove the handset amplifier from the enclosure.
2. Unscrew the handset transmitter cap and lift out the transmitter.
3. Disconnect the wires from the transmitter.
4. Unscrew the receiver cap. Lift out the receiver.
5. Disconnect the red and green wires from the handset PC board. For stations with a pressbar handset,
proceed t o Step 6. For sta tions without a pressbar hands et , procee d to St ep 8.
6. Loosen the tw o scr ews s ecu ring the pressbar. Lift off the metal r eta iner, plastic pressbar, cur ved
spring and plunger.
7. Lift out the rectangular plastic cup and disconnect the blue and yellow wires.
8. Pull the old cord out of the handset. Place the amplifier to easily access the rear of the unit.
9. Loosen the four screws securing the backbox to the amplifier. The backbox will still be connected to
the amplifier. Carefully separate a the two pieces.
10. Disconnect the yellow (E5), blue (E6), red (E4), white (E1), black (E2) and green (E3) wires from the
PC boar d. Stations wi thout pressbar hands ets wi ll not have the blue and yel low wires.
11. Using a Heyco® bushing tool or needlenose pliers, pull the bushing and the cord through the front
panel and discard.
\\s_eng\gtc proddoc s \st andard iom s - current release\42003 kit manuals \ 42003-035b.doc
Loading...