GAI-Tronics 12514-001, 12514-109 User Manual

Pub. 42003-243A
GAI-TRONICS® CORPORATION
A HUBBELL COMPANY
PVC Coil Cord Replacement Kit

Confidential ity Notice

This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical infor m ation which is con fid ential and proprietary to GAI-Tronics. GAI-Tronics retains all intellectual property and other rights in or to the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.

General Information

These kits are used to replace the PVC cords for handsets with or without a press bar and are used with a detached strain relief bushing. They are intended for use on the following models:
611 701-201 701-205 7165-002 701-304 701-902
6115 701-202 711-002 726-101 701-307 701-904
616 701-203 7115-002 7265-101 701-309
6165 701-204 716-002 701-302 701-312
These kits include the following components:
Qty Description
1 Strain Relief Bushing 1 PVC Cord, 6-foot (Model 12514-107 Kit only) 1 PVC Cord, 15-foot (Model 12514-108 Kit only) 1 PVC Cord, 25-foot (Model 12514-109 Kit only)

Installation

Models without Press Bars

Removing the Old Cord

1. Loosen and remove the screws securing the front panel. Pull the front panel assembly away from the
back enclosure. Retain for re-assembly.
2. Disconnect any connection between the front panel and the PCBA that interferes with the removal of
the front panel. Disconnect the four handset wires from the PCBA, and make note of the connection locations.
3. If present, remove the E-clip securing the bushing and cord to the rear of the front panel.
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
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ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS
Pub. 42003-243A
ODELS 12514-107, 12514-108, AND 12514-109 PVC COIL CORD REPLACEMENT KIT Page: 2 of 5
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4. Use a Heyco® bushing tool (preferred), or a set of needle-nose pliers to remove the bushing and cord
from the front panel. If using needle-nose pliers, squeeze the undercut area of the bushing on the front side of the panel and pull out the cord. Make note of how much of the cord extends past the bushing.
5. Remove the lower cap (transmitter cap) from the handset. Pull out the transmitter, loosen the screws
holding the wires and disconnect the black and white wires. Set aside for re-assembly. Make note of the orientation of the transmitter. Refer to Figure 1.
6. Remove the upper cap (receiver cap) from the handset handle. Set aside for re-assembly. Pull out the
receiver, loosen the screws holding the wires and disconnect the green and red wires.
7. Pull the wire harness out of the handset and discard the cord.
Figure 1. Handset Assembly
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