GAI-Tronics 12514-001, 12514-109 User Manual

Pub. 42003-243A

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

PVC Coil Cord Replacement Kit

Models 12514-107, 12514-108, and 12514-109

Confidential ity Notice

This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive
business and technical infor m ation which is con fid ential and proprietary to GAI-Tronics. GAI-Tronics
retains all intellectual property and other rights in or to the information contained herein, and such
information may only be used in connection with the operation of your GAI-Tronics product or system.
This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.

General Information

These kits are used to replace the PVC cords for handsets with or without a press bar and are used with a
detached strain relief bushing. They are intended for use on the following models:

• 611 • 701-201 • 701-205 • 7165-002 • 701-304 • 701-902

• 6115 • 701-202 • 711-002 • 726-101 • 701-307 • 701-904

• 616 • 701-203 • 7115-002 • 7265-101 • 701-309

• 6165 • 701-204 • 716-002 • 701-302 • 701-312

These kits include the following components:

Qty Description

1 Strain Relief Bushing
1 PVC Cord, 6-foot (Model 12514-107 Kit only)
1 PVC Cord, 15-foot (Model 12514-108 Kit only)
1 PVC Cord, 25-foot (Model 12514-109 Kit only)

Installation

Models without Press Bars

Removing the Old Cord

1. Loosen and remove the screws securing the front panel. Pull the front panel assembly away from the

back enclosure. Retain for re-assembly.

2. Disconnect any connection between the front panel and the PCBA that interferes with the removal of

the front panel. Disconnect the four handset wires from the PCBA, and make note of the connection
locations.

3. If present, remove the E-clip securing the bushing and cord to the rear of the front panel.

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA

610-777-1374  800-492-1212  Fax: [phone]

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Pub. 42003-243A

ODELS 12514-107, 12514-108, AND 12514-109 PVC COIL CORD REPLACEMENT KIT Page: 2 of 5

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4. Use a Heyco® bushing tool (preferred), or a set of needle-nose pliers to remove the bushing and cord

from the front panel. If using needle-nose pliers, squeeze the undercut area of the bushing on the
front side of the panel and pull out the cord. Make note of how much of the cord extends past the
bushing.

5. Remove the lower cap (transmitter cap) from the handset. Pull out the transmitter, loosen the screws

holding the wires and disconnect the black and white wires. Set aside for re-assembly. Make note of
the orientation of the transmitter. Refer to Figure 1.

6. Remove the upper cap (receiver cap) from the handset handle. Set aside for re-assembly. Pull out the

receiver, loosen the screws holding the wires and disconnect the green and red wires.

7. Pull the wire harness out of the handset and discard the cord.

Figure 1. Handset Assembly

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