GAI-Tronics 12505-001 User Manual

Pub. 42003-008A

GAI-TRONICS® CORPORATION

A HUBBELL COMPANY

Replacement Door Kit

for Weathe rpro of Enclosures

Model 12505-001

Confidentiality Notice

This manua l is provide d sole ly as an operatio nal, installation, and ma inte nance guide and conta ins
sensitive business and t e chnical informatio n tha t is confidentia l and pr opri et ary to GAI- Tronics.
GAI-Tronics retains all intellectual property and other rights in or to the information contained herein,
and such information may only be used in connection with the operation of your GAI-Tronics product or
system. This manu al may not be dis clos e d in any form, in whole or in pa rt, direct ly or i ndir ectly, to a ny
third pa r ty.

General Information

The Model 12505-001 Replacement Door Kit is for use on the following GAI-Tronics weatherproof
enclosures:

632 648 732 10437-001 10437-003
6325 6485 7325 10437-002 211A

This kit includes the following components:

Item Qty. Description

1 1 Door
2 2 Washer

3 2 Hinge pin
4 4 Pin retainer
5 1 Gasket

Installation

Unpack the material and compare parts to the list below to ensure that all parts are present.
(N

OTE: A ¼-inch hex nut driver is required for some assembly.)

1. Remove the two hinge pins by driving the upper pin downward and the lower pin upward.

2. Aft er removing the old door fr om the e nclos ur e, chec k the fi t an d c lear ance of the replaceme nt door

by placing the door assembly onto the enclosure. Place two washers (item 2) between the upper and
lower door and enclosure hinge bosses. File the material from the door bosses if more clearance is
required.

GAI-Tronics Corporation P.O. Box 1060, Readi ng, PA 19607-1060 USA

610-777-1374  800-492-1212  Fax: [phone]

ISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

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ODEL 12505-001 REPLACEMENT DOOR KIT Page: 2 of 2

3. After ensuring proper fit and clearance, slide one pin retainer (item 4) onto each hinge pin (item 3).

Position the pin retainer such that it is 1/16 inch from the end of the hinge pin.

4. Position the door assembly onto the enclosure and place one washer (item 2) between the upper door

boss and the enclosure boss. In an upward position, insert the pin, with the retainer installed, through
hinge pin holes of the enclosure boss, washer, and door boss.

5. Insert the lower hinge pin, with the retainer installed, in a downward direction through the hinge pin

holes in the enclosure boss, washer and door boss.

6. Install the upper pin retainer by placing it on top of the upper hinge pin and then pushing downward

with the ¼-inch hex nut driver, while at the same time applying pressure at the bottom of the hinge
pin. The pin retainer should be pushed onto the hinge until both pin retainers are touching the bosses
of th e door and enc losure.

7. Place the pin retainer on the opening of the ¼-inch hex nut driver and by pushing upward, install onto

the lower hinge pin, while applying downward pressure on the hin ge pin. Pin retainers should tou ch
the b osses of th e door and enclosure.

Figure 1.

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