GAELCO TOKYOCOP Operator's Manual

OPERATOR’S MANUAL

2nd EDITION

IT IS THE RESPONSIBILITY OF THE OPERATOR TO CARE ABOUT COSTUMER SAFETY AT ALL TIMES. PLEASE READ AND OBSERVE THE NOTES ON SAFETY DESCRIBED IN THIS MANUAL.

Thank you for purchasing a Gaelco’s product. This manual explains how to safely operate your TOKYOCOP® machine. Failing to operate the machine correctly could result in malfunction or accident, so please read the manual carefully before starting operation, specially the SAFETY NOTES (Section 3).

Unauthorised reproduction of this document or any of its contents is strictly forbidden, without permission from Gaelco S.A.

Note: Operator's Manual Specifications are subject to change without prior notice

Copyright law and industrial property law protect the contents of this game, its main data and design.

TOKYOCOP® has been manufactured in accordance with European Community directives. Any changes or modifications to this machine has to be authorised by Gaelco S.A. and must be in accordance with the CE directives. Using spear parts that do not fit specifications will void the warranty. Removal of serial numbers and/or bar codes from product or components will void the warranty.

Published by: GAELCO S.A. Escipión 11 08023 Barcelona - SPAIN Tel. ++34 93 417 36 26 Fax ++34 93 417 28 02 e-mail gaelco@gaelco.com web www.gaelco.es

FCC Notice

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part A of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operating in a commercial environment. This equipment uses, and can radiate radio frequency energy, if not installed and used according to the instruction manual, and may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

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About TOKYOCOP

1. GENERAL INFORMATION

1.1 Manufacturer and Machine data

1.2 Legislation references

1.3 Technical Service

1.4 Responsibility

2. MACHINE SPECIFICATIONS

3. SAFETY NOTES

3.1 General considerations

3.2 Location

3.3 Moving the machine

3.4 Operation

3.5 Motion system

4. MATERIAL HANDLING

4.1 Transport of the packaged units

4.2 Storage

4.3 Reception

5. UNPACKING, ASSEMBLING AND INSTALLATION

5.1 Inspection before assembling

5.2 Assembling

5.3 Installation

5.4 Switching on the machine

6. TEST MODE AND PROGRAMMATION

6.1 Screen test

6.2 Controls test

6.3 Motion System test

6.4 Settings

6.5 Link settings

6.6 Sound test

6.7 Book Keeping

6.8 Exit

7. HOW TO PLAY

7.1 Competition on link mode

8. HOW TO LINK TWO MACHINES

9. TECHNICAL SERVICE

9.1 Prior considerations

9.2 Safety precautions

9.3 Motion system - Block diagram

9.4 Emergency stop

9.5 Position potentiometers

9.6 Commander SE parameters

9.7 Troubleshooting

10. PARTS LIST

General index

MONITOR CABINET.

10.1 Accessories

10.2 Subwoofer parts

10.3 Union harness assembly

10.4 Billboard assembly

10.5 Rear accesories

10.6 Monitor and front door

10.7 Electronic parts 1

10.8 Electronic parts 2

10.9 Bottom parts

PLATFORM

10.10 Main assemblies

10.11 Dashboard assembly - 1

10.12 Dashboard assembly - 2

10.13 Steering assembly

10.14 Pedals assembly

10.15 Seat assemby

10.16 Mobile platform assembly

10.17 Base assembly

10.18 Motor assembly

10.19 Tower assembly

11. WIRING DIAGRAMS

12. CREDIT DISTRIBUTOR SETUP

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INDEX

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Manufacturer GAELCO, S.A. Address Escipión 11 ZIP 08023 City Barcelona Country : SPAIN Tel. 34 93 417 36 26 Fax 34 93 417 28 02 e-mail gaelco@gaelco.com Technical Service sat@gaelco.com

Name of the game TOKYOCOP® Model MOTION

EM EMISSION

x EN 61000-3-2 (1995), Harmonics x EN 61000-3-3 (1995), Fluctuations x EN 55022 (1994), Continuous conducted emission (Class A) x EN 55022 (1994), Radiated emission (Class A)

EM IMMUNITY

x EN 61000-4-2 (1995), ESD x EN 61000-4-3 (1996) & ENV 50204 (1995), Radiated field of RF x EN 61000-4-4 (1995), EFT burst x EN 61000-4-5 (1995), Surges x EN 61000-4-6 (1996), RF common mode x EN 61000-4-8 (1993), 50 Hz H-field x EN 61000-4-11 (1994), Dips, interruptions

ELECTRICAL SAFETY

UNE EN 60335-1 (1997) + Erratum (1997) + A11 (1997) + A12 (1997) + A13 (1999) + A14 (1999) + Erratum (1999).

Note: Test passed in Motion Test mode

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1. GENERAL INFORMATION

1.1 MANUFACTURER AND MACHINE DATA

1.2 LEGISLATION REFERENCES

TOKYOCOP® is a “catch me if you can” game. The player drives a police car and patrols the streets of Tokyo. The goal is to capture as many criminals as possible within the span of time allowed by the machine. As the criminals drive crazy and have fast cars, the chase turns in a frantic urban race. There’s an interactive driving feedback with 2DOF motion that delivers very realistic sensations to the player. Furthermore, the chase takes place in an open circuit, so each game is a new experience plenty of surprises. Two players can also compete one against each other when the machines are linked.

DIMENSIONS AND WEIGHT

1) Crate dimensions and shipping weight of each module

2) Dimensions and net weight of each module unpacked

* With the billboard

Gaelco S.A. or its Distributors carry out technical service.

Any modifications made to this machine that are not authorised in writing by the manufacturer will be considered to be at the exclusive responsibility of the operator, who will consequently become the new "manufacturer" and must operate in compliance with the European Community directives. In case of an accident caused by a defective part, the manufacturer will assume responsibility only if the machine was defective in its original condition. However, this responsibility shall be diminished or even totally annulled if the operator or the player do not follow the instructions provided or if the operator uses spare parts that are not covered by guarantee, are not authorised in writing or do not correspond to the specified technical characteristics.

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1.3 TECHNICAL SERVICE

1.4 RESPONSIBILITY

2. SPECIFICATIONS

GAME DESCRIPTION

width depth height weight

1000 mm

Monitor cabinet

Platform

800 mm 1935 mm 205 Kg

1000 mm 1500 mm 1538 mm 325 Kg

width depth height weight

831 mmMonitor cabinet

Platform

730 mm 2164 mm* 190 Kg

880 mm 1490 mm 1368 mm 310 Kg

3) Total dimensions of the machine, installed on site

POWER SUPPLY

Operating Power: 220-230 VAC, 50 Hz Output: +5VDC 20A, +12VDC 8A

MONITOR

34" Hantarex Polo/2 STAR PH, code 01297790

CPU BOARD

PCB Gaelco TOKYOCOP

CONTROLS

x Interactive steering wheel x Start button (placed in the centre of the steering wheel) x View button (placed on the dashboard) x Siren button (placed on the dashboard) x Accelerator pedal x Brake pedal x Emergency Stop button (placed on top of the coin tower)

MOTION SYSTEM

Degrees of freedom: 2 DOF Actuators: 2 induction motors (geared), 0.75KW each Control: 2 frequency inverters SE1120075, input voltage 230V +/-10%, 50/60Hz

ATTACHMENTS

Operator's Manual (1) Motor driver manual (1) Monitor Manual (1) Coin box keys (2) Monitor cabinet keys (3) Power cord (3m long) (1) Link cable (1) Monitor cable (remote control) (1)

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width depth

height

1513 mm 2463 mm 2164 mm

In order to use this machine safely please read carefully this Manual BEFORE the installation, use or maintenance of the machine.

This Operator's Manual and others manuals delivered with the machine must be available to the operating and service personnel.

When transporting or reselling the machine, be sure to attach this Manual.

The TOKYOCOP machine has been designed for indoor use only, within residential or commercial areas, and must be used exclusively for the purpose intended.

GAELCO S.A. bears no responsibility for accidents, injury or damage resulting for unauthorized changes or improper use of the machine.

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3. SAFETY NOTES

WARNING

To avoid accidents or damages, it is imperative to follow the notes on Safety resumed bellow, as well as all those included in the following sections:

SECTION 4. MATERIAL HANDLING SECTION 5. UNPACKING, ASSEMBLING & INSTALLATION SECTION 9. TECHNICAL SERVICE

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3.1 GENERAL SAFETY CONSIDERATIONS

x Before operating the machine, check that it has been installed correctly and in

accordance with this Manual.

x As some parts of the machine move during game play, there are places where the

distance between the stationary section and the mobile section changes. Despite the measures implemented to avoid accidents, if the operator feels that a person is in any danger, he should warn that person or stop the machine immediately by using the Emergency Stop button.

x The warning notices (stickers) must be kept in such condition that customers can read

them easily.

x Installation, service or routine maintenance should be carried out by qualified

personnel.

x Before connecting the machine to the mains supply, verify that it is set for the correct

voltage and that the proper fuses are already installed.

x When replacing fuses, use spare fuses of the same type and rating than the originals.

The use of other material can cause serious damages on the electronic circuits or even a fire hazard. Check the Parts List to know the exact specifications.

x The machine includes areas of high voltage. Care must be taken at all times to avoid

electrical shock whenever inspecting or adjusting the equipment, particularly around the monitor.

x To ensure safe operation, the machine must be grounded with a plug securely

connected to Earth.

x Do not turn ON the power switch until the machine has been installed on its dedicated

place.

If there is any error or problem with this machine, operation must be stopped immediately.

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3.2 SAFETY PRECAUTIONS CONCERNING LOCATION

Do not place the machine where it might be an obstacle in case on emergency (i.e. close to fire extinguishers or emergency exits).

Install and operate the machine in places where appropriate lighting is available, so warning labels can be clearly read by the customers.

This machine has been for indoor use only, within residential or commercial spaces. Absolutely do not set up the machine outdoors or under the following conditions:

x Direct exposure to sunlight, high humidity, water contact, dust, high heat or extreme

cold.

x In locations near containers holding liquids or liquid dispensing equipment. In general,

precautions should be taken against spilling liquids of any kind whatsoever over the machine

x In a place exposed to vibration. The machine must be installed on a level surface with

levellers properly adjusted.

x In locations near ventilating holes. Doing so could cause internal temperature to rise

excessively, resulting in equipment failure.

x Near hazardous substances

Furthermore:

x In order to have easy access to the PSU, CPU and control devices, please make sure

that the rear an sides of the machine are separated from the wall or other machines by at least 300mm (12")

x Ventilation slots must be not obstructed, and the machine must be positioned so as to

leave a distance of at least 100mm (4") from possible obstructions

x Do not run the power cord across passages where pedestrian's feet could get caught

on the cord.

x Ensure that the location’s power supply is equipped with an Earth Leakage Breaker

rated at 30mA.

GAELCO shall not be held responsible for any damage resulting from the failure to observe these instructions.

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The machine can easily moved by using their castors. When moving the game machine, always retract the levellers to the extreme up position, so the castors can make contact with the floor. Please ensure that the levellers are raised fully when moving the machine, even for short distances. Furthermore:

x Do not use the handlebar or the rear handle to move the platform (rider assembly),

unless the levellers are raised fully.

x When moving the machine on slopping or uneven surfaces or across steps, proceed

with extreme caution to avoid the risk of being crushed!

x If there are steps or step-like differences in grade, move the machine by separating into

each unit. Be sure to catch the bottom part.

x During transportation, pay attention so that de castors do not thread power cords.

x Ensure that there is enough room to get through doors or to avoid any collision with

elements hanging from the ceiling. Read section 4 to know the dimensions of the machine.

The two units of the machine are not equipped with lifting rings. It is therefore absolutely prohibited to lift them with ropes or belts!

3.2.1 SECURING IN PLACE

Ensure that all the leg levellers make firm contact with the surface of the floor. This precaution is crucial for the TOKYOCOP version with motion system, because the machine can move of itself, causing an accident.

After making the adjustment of all legs, secure the height of each one by fastening upward the nut.

3.3 PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE

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3.4 PRECAUTIONS TO BE HEEDED DURING OPERATION

Please heed the following indications in order to ensure the safety of the customers when using this game machine. Be sure to read and get a good understanding of each item:

x Before starting the operation, please check if all the level adjusters are in firm contact

with the surface of the ground. If they are not, the cabinet can move and cause an accident.

x Do not use the machine as support for other objects. x Do not put on the machine or near by any kind of receptacle containing chemicals or

water.

x Ensure to provide enough space around the machine to avoid the risk of injury or

trouble. Insufficient installation space can cause the player to come in contact with spectators or hit them.

In order to avoid injury and accidents, it is not allowed to use the machine to those persons who fall under the following cases:

x Intoxicated persons. x Persons susceptible to motion sickness. x Persons who are not in good health, such those having problems of high blood

pressure or heart malfunctions.

x Pregnant women x Persons whose acts do not observe the warning notices. x Persons who could be unable to support themselves being sitting (disabled people,

small children, etc.).

Despite the machine is fitted with protection hoods to avoid access to potentially dangerous places, do not allow customers to put hands, fingers or extraneous matter in any opening of the cabinet.

3.5 SAFETY DEVICES CONCERNING THE MOTION SYSTEM

The TOKYOCOP / MOTION machine has an EMERGENCY STOP BUTTON placed on top of the coin tower, which can be easily activated by the player or the operator at any time. The game keeps running but the motion stops until the button is unlocked manually by turning it clockwise.

The action of this device reduces the possibility of an accident resulting from sudden sickness or improper use of the machine while it is moving.

This machine should be transported or moved by trained persons. Failing to do so could result in injury or product damage. Please be very careful.

The packaged machine must be transported in a closed means of transport with sufficient carrying capacity for the gross weight of the machine, which is 205Kg for de monitor cabinet and 325Kg for the platform. The machine, must remain packaged on its pallet and must be suitably secured to the means of transport. It is very important that the lifting forks are pushed right to the back of the wooden pallet, to give optimum stability to the load.

It is not allowed to lift the packed machine with ropes or belts, as the package is not equipped with suitable lifting points for this type of transport.

Store the packed machine in sheltered and dry areas. Temperatures allowed: maximum +45ºC / minimum -5ºC.

The TOKYOCOP packaging should be carefully inspected upon receipt to ensure that the product is delivered in good conditions. Shipping damage may void warranty. In case of shipping damage, contact your Distributor and the Transportation Carrier immediately. See section 5.1 for further inspection.

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4. MATERIAL HANDLING

4.1 TRANSPORT OF PACKAGED UNITS

MONITOR CABINET PLATFORM

1000 mm 1000 mm

CODE width

800 mm

1500 mm

depth

1935 mm 1538 mm

height

205 Kg 325 Kg

crate weight

4.2 STORAGE

4.3 RECEPTION

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It is best to unpack the machine where it is going to be used or in a place as near as possible to this. Two people are needed to lift the cardboard packaging over the top of each unit. Once the packaging is removed, the machine looks as shown in the illustration.

Normally, GAELCO products are ready to assemble immediately after transporting to the location. Nevertheless, some mishandling may occur during transportation. Check the following points to ensure that the machine has been properly delivered:

x Examine the cabinet exterior for dents, chips, or broken parts x Verify that castors and levellers are not damaged x Inspect the major assemblies, such as the video display monitor, handlebar and seat.

Make sure that they are mounted securely and that all ground wires are firmly connected.

x Ensure that the power supply voltage and frequency requirements meet those of the

location.

x Ensure that the fuses already installed meet the specified rating and type. x Inspect the power cable to ensure that it is not damaged. x Verify that the keys delivered with the machine open all doors. x Check if all the accessories are included.

5. UNPACKING, ASSEMBLING & INSTALLATION

5.1 INSPECTION BEFORE ASSEMBLING

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To assemble the machine proceed as follows:

1. Take out the boxes containing the accessories.

2. Remove the metal brackets that fix each unit to its pallet.

3. Raise the leg levellers and put the units down on the floor with the help of a ramp. Be

very careful to avoid the risk of being crushed!

4. Place the monitor cabinet is at its final location and strictly follow the instructions

described in section 3.2. Ensure that the cabinet is level, then secure the height of the leg levelers by fastening the adjuster nut upwards.

5.2 ASSEMBLING & INSTALLATION

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5. Assemble the billboard on the top of the monitor cabinet, using a step. Do not climb on the cabinet! The screws that fix the billboard are already installed on its place. Remove those screws and use them for fixing the billboard. Plug the connector of the fluorescent tube.

6. Proceed to assemble the two units together. This must be done where the machine is to be used. First of all make sure the monitor cabinet is level. Then follow the steps below:

7. Connect the harness to the platform and fix it. The screws are already mounted on its place. Loose them and screw them again fixing the harness plate.

8. Approach the two units so you can connect the other end of the harness to the monitor cabinet. The screws that fix the harness plate are allready installed on its place.

9. The gap between tha platform and the monitor cabinet should be about 300mm (12”). When this condition is respected, the harness makes a gentle “S” as shown in the picture.

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10. Level the platform . The levellers of the middle (number 3 in the drawing) should be adjusted the last ones.

11. Carefully adjust all the levellers so that the whole machine rests firm and level on the

floor. (See section 3.2.1). Remember that the platform contains a motion system!

12. Proceed to assemble the tower to the platform. First of all connect the cable, then fix the tower. The screws for that purpose are already installed on its place. Loose them and screw them again fixing the tower. Adjust the leveler of the tower.

13. If the machine has to be moved, though a little bit, retract the leg levellers.

To clean the game machine, wipe with a soft cloth damped with a neutral detergent and wrung out. Using organic solvents like thinner may damage the plastic parts.

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BEFORE SWITCHING ON THE MACHINE, PLEASE CHECK THAT THE INTALLATION FITS ALL THE REQUIREMENTS DESCRIBED ON CHAPTER 3 (SAFETY NOTES) AND ESPECIALLY THOSE OF SECTION 3.2

The installation of the machine at its final site should be carried out by trained people. Mains power must be always be turned off, and the machine unplugged, before replacing any part or handling connectors. Please check the following points again:

x The area chosen for the machine is well away from heat sources. x The machine does not obstruct emergency exits. x The whole machine is level and stable on the floor. The leg levellers are secured in

place.

x The power cord can be plugged into a grounded receptacle that provides the specified

voltage and frequency.

x The mains supply is equipped with an Earth Leakage Breaker rated at 30mA.

The mains switch is located in the compact filter assembly, which also contains the fuse and the socket for the mains cable. It is found in the back of the monitor cabinet.

To start the machine, push the switch to position "I".

The machine can be switched OFF (position "0") whenever necessary. If a game is in progress on the machine, the credit will be lost.

To avoid possible damage to the electronic components, wait several seconds before turning the machine on again.

5.3 GETTING READY TO START

5.4 SWITCHING ON THE MACHINE

An automatic check of the memories is made when the machine is switched on. This coincides with the presentation of the Screen Test. After a few seconds, if no error occurs, it automatically goes on to show the game. The interface is also adjusted dynamically each time that a machine is switched on. Any other adjustment should be made in TEST MODE.

The access to the TEST MODE as for the other controls -monitor, sound, etc.- is made from the CONTROL PANEL, which is situated behind the coin box door. This panel consists of a button to access TEST MODE, a coin counter, a SERVICE button, and a commuter to adjust the VOLUME of the loudspeakers.

Pressing the TEST button enters TEST MODE, where the game variables, such as level of difficulty, linkage of machines, etc., can be adjusted. A check of the motion system and other controls can also be made. The SERVICE button allows the technician to introduce game credits without moving the coin counter.

The main menu of TEST MODE offers the following options:

Screen test Controls Motion system Settings Link settings Sound Book-keeping

Exit and save Exit without saving

You can choose the option required by pushing the VIEW button (the cursor moves up) or the SIREN button (the cursor moves down). Pushing the START button placed on the steering wheel makes the selection.

To make sure that the changes that have been made are kept permanently, you must not switch off the machine without first leaving TEST MODE with the option Exit and save.

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6. PROGRAMMING THE MACHINE AND TEST MODE

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This screen is the ADJUSTMENT CARD, which should be used to suitably adjust the monitor. It shows you, also, information about the installed software version.

You can return to de Main Menu by pushing the START button placed In the centre of the steering wheel.

6.1 SCREEN TEST

This screen enables you to check the correct functioning of all controls of the machine. The device to be tested is selected by pushing the VIEW and SIREN buttons placed on the front panel. To return to the main menu just push both buttons at once.

Warning! When checking the EMERGENCY STOP, remember that the message displayed on the screen is ON when the button is released. So, if the message is "OFF", it means that the button is working (motion system disabled). Once pushed, the button will remain mechanically locked until you turn the red knob clockwise.

The Horn button, placed in the centre of the steering wheel, works as START button when the machine is not in game mode.

To return to the main menu, push VIEW and SIREN buttons at once.

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6.2 CONTROLS TEST

CONTROLS TEST

Steering wheel:

Reading: 128 Force: -0.46

Horn: off Keyboard: Siren: off View: off Brake pedal: off Gas pedal: 0 Coin chute 1: off Coin chute 2: off Service: off Test: on Volume: up Security off

Press VIEW button and SIREN to exit

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This screen enables you to check some functions related to the motion system.

Left Motor / Right Motor

This is an option for maintenance purposes that allows a manual control of each motor, using the keyboard. The keys 7 and

*

allows you to control the left motor. The right motor is controlled with the keys 9 and #. The information belonging to "Pot" shows the position of the motor. A reading of 60 should refer to the higher position (shaft crank in vertical position). The rest position of the platform should correspond to a reading of -60.

Mode

There are two working modes of the motion system: ON (the motion system is activated) and OFF (the motion is disabled).

Security

This option allows you to check the emergency stop button (red knob placed on top of the coin tower). The message displayed on the screen is ON when the button is released. So, if the message is "OFF", it means that the button is working (motion system disabled). Once pushed, the button will remain mechanically locked until you turn the red knob clockwise. It should be noted that the CPU does not

detect whether the security circuit is operative but only that emergency stop button is being pressed. Given that the CPU only provides a warning, you have to check that the security circuit is operational by following the relevant troubleshooting sections in this manual.

Motion Test

The system moves following a repetitive pattern, allowing you to see if there is anything wrong with it.

Return to Main Menu

You leave this screen by choosing the Exit option and then pushing the START button.

MOTION SYSTEM

Left motor Start : 1 Turn : 0 Speed : 0 Pot : 38 Right motor Start : 1 Turn : 0 Speed : 0 Pot : 60 Security: OFF

Mode: ON Motion test Exit

6.3 MOTION SYSTEM TEST

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On this screen you can change the following game parameters:

As for the previous screens, the parameter is selected with the VIEW and SIREN buttons, then changed by pushing the START button.

Difficulty

This options allows the operator to ajust the level of difficulty of the game. There are three levels: 1, 2 and 3, corresponding to low, normal and hard difficulty.

Advertising sound

By means of this option you can program the machine for sound production (or not) when it is in exhibition mode.

Free Play

This option allows you to play without inserting coins.

Credits to start

Here you can program the number of coins required to start the game.

Credits to continue

When this option is enabled, the player can start a game from the last stage passed on the previous game.

Coin / credit coversion

On this option you can adjust the number of credits (game price) that the machine gives for a defined number of coins. The machine can work with two coin acceptors (USA)

6.4 SETTINGS

SETTINGS

Difficulty: 50 Advertising sound: YES Free play: NO Credits to start: 1 Credits to continue: 1 Coin /credit conversion: 1 coins (1) 1 credits (1) 1 counter pulses (1) 1 coins (2) 1 credits (2) 1 counter pulses (2) Debug mode: Save player game: Languaje: ENGLISH Exit

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Debug mode

This option is for programming purposes only and has no utility for the operator.

Save player game

This option allows the player to save the game, by means of a personal code introduced with the alphanumeric keypad. The game can be restored later at the same stage as it was when saved.

Language

Using this option can change the language of the messages shown on the screen. The languages available are: English and Japanese.

Exit

To leave this screen go to the Exit line and push the START button placed in the center of the steering wheel.

This screen shows the status of the machine.This could be: NOT LINKED, MASTER or SLAVE. If it is linked with another machine you have to assign a different status to each one of them: one must be MASTER and the other SLAVE, as indicated on the options.

Just for playability convenience, it is recommended to assign the MASTER status to the machine placed at the LEFT. The most common condition is to link two machines directly, with a cable delivered by the manufacturer. In that case you must select “No” for the option On line mode. The linking system complies the Ethernet 10/100 specifications. The Test option allows you to know the actual status of the machines. This option has to be selected on both machines and the initial message will be “TESTING”. After few seconds the next message will be LINK OK or LINK ERROR. If the machines have different software version, the message will be “THIS VERSION CAN BE UPDATED” for the machine which has the older version, or “THIS VERSION IS THE NEWEST ONE”.

When linked, the two machines must to run the same software version. If not, you must update the PCB which runs the older version.

6.5 LINK SETTINGS

LINK SETTINGS

Link mode: MASTER Test:

On line mode: No Exit

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To update the software, please proceed as follows:

UPDATING THE SOFTWARE OF TWO LINKED PCB

1. Switch off both machines.

2. IWhen the machines are in the final location, install the PCB with the latest software in the machine placed at the LEFT side. The PCB to be updated should be installed in the machine placed at the RIGHT side

3. Check that the link cable is properly connected.

4. Switch on both machines.

5. Enter TEST MODE on both machines, using the TEST button of the control panel placed behind the coin acceptor.

6. Select the LINK SETTINGS option on both machines.

7. From the LINK SETTINGS menu, go to the Link mode option and select MASTER for the LEFT machine. Select SLAVE for the right machine.

8. Select the Test option on both machines.

9. Push the START/horn button of both machines, simultaneously

. This button is placed in

the center of the steering wheel.

10. If the machines already have the same software version, the message will be LINK

OK. In that case go to step 13.

11. If the software must to be updated, start the updating process by pressing the VIEW

button of the RIGHT machine. It takes a few minutes.

12. The message Update OK appears when the process ends correctly. If not, please

repeat the whole procedure from step 1.

13. When the process ends correctly, go back to the main menu and select the Exit and

save option

14. Swith off the RIGHT machine, that is, the machine which runs with the already updated

PCB. Wait few seconds and switch on the machine again.

The message will be LINK ERROR if there is any interconnection problem. This could be due to a cable fault or because both machines have the same status (Master/Master or Slave/Slave).

The section 8 (ADVANCED OPTIONS) explains the different ways to link the TOKYOCOP machines, and how to connect them to Internet.

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6.6 SOUND TEST

SOUND

Volume: 50% Bass level: 30% Left channel test: OFF Right channel test: ON Woofer test: OFF

Exit

This screen allows you to check the whole sound system.

As for the previous screens, the selection of the required option is made by means of the VIEW and SIREN buttons. The Volume can be adjusted with the Volume commuter of the Control Panel placed behind the coin door. The Bass level can be adjusted by pushing the START button. Each push increases the level a 10%. The START button is used as well for activate/deactivate the other options. To leave this screen go to the Exit option and push the START button placed in the center of the steering wheel.

6.7

BOOK-KEEPING

BOOK-KEEPING 1

Total time (hh:mm) : 0050:20 Play time (hh:mm) : 0016:48 Shortest play (mm:ss) : 01:46 Longest play (mm:ss) : 11:34 Average play (mm:ss) : 02:48 Total credits : 00346 Service games : 00012 Start games

(1P/2P) : 00310/00285

Continue games

(1P/2P): 00046/00022

Saved games : 00010 Next screen Reset book-keeping Reset player games Reset records Exit

The data for the activity of the machine are collected on several screens. The first screen shows the following information:

28

GAELCO -TOKYOCOP

Reading from top to bottom:

x Total time the machine is connected in hours and minutes x Total time the machine is busy in hours and minutes x Time of the shortest play in minutes and seconds x Time of the longest play in minutes and seconds x Time of the average playt in minutes and seconds x Total number of credits x Credits entered with the SERVICE button x Credits owed for the coins entered (one or two players) x Number of plays using the Continue option (one or two players) x Games saved by players, using the keypad and a personal code x Go to the next bookkeeping screen x Reset the information delivered on this screen x Reset the games saved by the players x Reset the records x Exit this page and go to the main menu, by pressing the START button

The second screen shows additional information about the game incidences on each stage.

BOOK-KEEPING 2

0:00 - 2:00: 0034 4:30 - 5:00: 0016 2:00 - 2:30: 0156 5:00 - 5:30: 0010 2:30 - 3:00: 0017 5:30 - 6:00: 0020 3:00 - 3:30: 0029 6:00 - 7.00: 0021

3.30 - 4.00: 0027 7:00 - 8:00: 0007

4.00 - 4:30: 0014 8.00 - n.nn: 0008

Next screen Reset book-keeping Exit

The following book-keeping screens (3rd and successives), are for programming purposes only and have no practical application for the operator.

To leave this screen and return to the Main Menu, select Exit and press the START button.

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29

6.8 LEAVING THE TEST MODE

The last two options of the main menu allows you to leave the test mode and go back to the play mode.

Screen test Controls Motion system Settings Link settings Sound Book-keeping

Exit and save Exit without saving

The selection is made with the VIEW and SIREN buttons. You can leave the Test Mode and save the changes that have been made in the previous screens. In that case you must select the Exit and save option. If you want to leave the Test Mode without keeping the changes, you should select the option Exit without saving (last line of the menu).

Warning! Whatever the changes that have been selected in the previous screens (SETTINGS & MOTION SYSTEM) will be eliminated unless you exit from this final screen using the option Exit and save, confirmed with the START button. The program does not request further confirmation, so each option will be validated once you push the START button.

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30

Game's Concept

Neo Koban Police Station is at the heart of Tokyo. Agents Isamu, Kazu, Reika and Junko have to patrol the most conflictive Tokyo's districts: Ginza, Hibiya, Shiujuku y Shibuya. Their mission is to clear the streets of dangerous criminals. Furthermore, their promotion depends on the number of criminals that they capture and arrest, in the least possible time. Or they could also be demoted if they use all their time limit catching the delinquents.

Game's Features

x The player can choose from 4 agents (2 males and 2 females). x There are four different districts to look after. x In each district there are 12 criminals with different danger levels and reward points. x There are a total of 6 cars available, with different characteristics each, during the game.

One car will be available at the beginning of the game and two more will be available as the player progresses and gets promoted. Three additional cars will be able to confiscate from the most dangerous criminals and use them for the chase. Seeing the criminal's profile, the player will decide which car is more appropriate to use for going after them.

x The criminal chase takes place in an open circuit, so each game could be a new

experience for the player.

x There's a realistic driving feedback with 2DOF motion system and interactive

steering wheel.

x This is a single player motion machine, which can be linked another one (up to 2

players).

x A keyboard has been installed in the cabinet, allowing the player to insert his pin

number. Every time he inserts the pin in the machine he originally played with, or the

one that is linked to (the CPUs can pass information to each other), he will start the game wherever he left off. The machine will also provide him with his position in the ranking, how many criminals he has captured and if any of them have run away from prison.

x TokyoCop can be connected to Internet. If that were the case, all the above

information would be stored in Gaelco's server and be provided to the player in any TokyoCop machine connected to Internet.

Starting the game

To start to play it is necessary to put enough coins to cover the price of at least one credit. The number of coins introduced is shown together with the number of coins necessary to obtain one credit. For example, if the programmed number of coins per credit is two, the displayed message will be, step by step: "Credits 0 / 2", "Credits 1 / 2" and "Credits 1". The cost of a credit is programmed from Test Mode (see section 6.4, SETTINGS).

When the necessary coins have been put in, the message "INSERT COIN" changes to "PUSH START BUTTON". By pushing this button the player can choose the game options.

7. HOW TO PLAY

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31

Game rules

This is a catch game and there's only one golden rule: the player has to intercept the criminal's car as soon as possible. If the player does well, he or she will be promoted and allowed to drive faster cars, pursue more criminals and have fun longer. The CPU learns from the driving style of the player, so the criminal will be more cunning as the game progresses. On the other hand the chase takes place in an open circuit. The final result is an exciting game with many surprising alternatives.

TOKYOCOP machines can be linked in three different ways.

1. Direct link between two machines: it allows to play shared games between two

machines located close enough to install the link cable (2m length) supplied with them.

2. Single machine connected to Internet: it allows to send and receive scores and saved

games to/from a server supported by Gaelco.

3. Two linked machines connected to Internet: it combines features 1 and 2.

The main purpose of Internet connection is to transfer scores and saved games. It is NOT possible to play a shared game through Internet, as this WAN does not support real time transfer of massive data.

TOKYOCOP machines use the same connector for all link modes:

Mode 1. You just need the link cable supplied by Gaelco. This cable is an standard RJ45-

RJ45 Ethernet crossed

cable, available in any computer shop.

Mode 2. The machine is connected to a modem, router or a LAN HUB with RJ45

connector. The LAN must have access to Internet through a Gateway or Proxy server.

Mode 3. Both machines must be connected to a HUB or SWITCH, which are connected to

a modem or router that allows the access to Internet. The HUB (or SWITCH) must support 100Mbps speed, as 10Mbps is not enough to play shared games with linked machines.

The Internet connection allows you to use the facilities provided by the Gaelco server. In that case, the TOKYOCOP machines need to be connected to a LAN (Local Area Network) supporting Internet access. The machines will work inside this LAN as a common computer running an Internet browser, as they use HTTP protocol (port 80). The LAN must use RJ45 connections.

The most common LAN configurations allowing Internet acces are:

8. ADVANCED OPTIONS

8.1 LINK MODES

8.2 ACCESS TO INTERNET

GAELCO - TOKYOCOP

32

x Router: The machines will connect directly to this router (or to a HUB or SWITCH with

access to this router).

x Proxi server: In a LAN with Internet access, there is a computer which runs a Proxy

software. TOKYOCOP machines, like a common computer, get access to Internet through this Proxy server (or through a HUB or SWITCH with access to this computer). The Proxy configuration must allow HTTP (port 80) access.

All the settings needed to setup the Internet connection are located inside the LINK SETTINGS option of the Test menu. These settings are available when you select Yes in the option On line mode, as shown here below:

LINK SSETTINGS

Link mmode: MASTER Test:

On lline mmode: Yes Base IIP: 090.000.000.232 Remote UURL/IP www.gaelco.es/c

gi-

bin/tokyomaq.pl Netmask: 255.255.255.000 Gateway/Proxy: 090.000.000.001 DNS: 090.000.000.001 Country: Spai

n Location: Gaelco Test

Exit

Depending on the way the machine is running, these options must be set as follows:

8.2.1 CONNECTION TO INTERNET OF A SINGLE MACHINE

On lline mmode:

When this option is set to “Yes”, the machine will work connected to

Internet (if it can connect succesfully to the server).

Base IIP:

This is the IP address of the machine inside the LAN. It must be assigned by the

LAN administrator.

Remote UURL/IP:

This is the complete URL of the server that will manage the connection of

the TOKYOCOP machines. By default it is the Gaelco server located in Spain:

www.gaelco.es/cgi-bin/tokyomaq.pl

It also allows raw IP address:

80.32.94.121/cgi-bin/tokymaq.pl

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33

Netmask:

This is the netmask of the LAN, usually 255.255.255.0. It defines when an IP

address is located inside or outside the LAN.

Gateway/proxy:

The IP of the router or proxy server.

DNS:

The IP address of an available Domain Name Server.

Country:

The country where the machine is located (i.e. Japan)

Location:

A more acurate location for the machine (i.e. Paradise Arcade-2)

Once the configuration is set, you can verify the Internet connection by selecting the Test option of the On line mode menu. If the Internet connection is working properly, the message LINK OK will appear after a few seconds.

8.2.2 CONNECTION TO INTERNET OF TWO LINKED MACHINES

When two TOKYOCOP machines are linked, the Base IP must be set to the same IP in both machines. The effective IP address of the Master machine will be Base IP (i.e. 90.0.0.232). The Slave machine will use Base IP+1 (in this case 90.0.0.233). This means that your network administrator must give you two consecutive IP adress. For the rest, everything remains the same as for a single machine.

WARNING

When two machines are linked and

connected to Internet, they need a 100Mbps connection, that is, only 100Mbps HUBs or SWITCHES will work properly. This is NOT necessary for a single machine connected to Internet. In this case a 10Mbps network is enough.

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34

GAELCO - TOKYOCOP

Technical service and maintenance must be carried out by qualified staff.

No modifications shall be made to the machine unless these have been approved by the manufacturer in writing. Failure to observe this requirement may cause damage or accidents and will automatically render the guarantee null and void.

If any task needs to be performed which is not described in this manual, please contact the distributor for instructions. The manufacturer declines any liability for damage and injury arising from failure to comply with this requirement

Do not attempt to repair the CPU. It contains sensitive chips that could easily damaged by even the small internal voltage of a meter. Always return the CPU to your distributor for any repairs.

x Before commencing work on the machine, maintenance staff must read this manual

carefully and check that all of the safety norms concerning the installation and use of the TOKYOCOP machine. Maintenance staff must advise the operator of any irregularities they observe so that the latter can take the appropriate measures to put matters right.

x The machine must be disconnected from the power supply before beginning any kind

of maintenance work (changing parts, repairs, etc.), except where this is confined to a simple check on whether the machine is working properly. Hold the plug when unplugging the machine - DO NOT PULL ON THE CABLE !

x Parts of the power supply unit (PSU) and the monitor remain hot or store high voltage

even when the machine has been unplugged. Do not touch these parts as electric shock or burns may result.

x Make sure there is plenty of room for maintenance to be carried out. At least 3 metres

should be left free between the machine itself and other objects (e.g. adjacent machines, walls, etc.).

x When parts needs replacing, use only those approved by Gaelco S.A. and which meet

the relevant specifications.

9.2 SAFETY PRECAUTIONS

9.1 PRIOR CONSIDERATIONS

9. TECHNICAL SERVICE

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36

9.3 MOTION SYSTEM - BLOCK DIAGRAM

For a better understanding of the motion system, pease refer to the diagram below.

The CPU Board (TOK-357) provides four analogic signals (0-3V) to the Power Board (TOK-358). Two of them are the inputs of the DC driver, which controls the steering motor with a +/-24V output. The remaining two signals have to be modified in order to supply the 0-10V input required by the AC drivers for the speed control. The AC drivers have three more inputs: ON/OFF (go/stop), TURN (direction of the turn) and RD (ready status). Those inputs receive a digital signal controled by the CPU Board. The high level (24V) is generated by the left AC driver drawn in this block diagram (Commander SE / TOK-392). The right driver is not shown.

The position signals processed by the CPU come from potentiometers coupled to the shafts of the motors. If the Emergency Stop button is activated, the RD input falls down to 0V and both AC drivers are disabled.

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37

The motion system includes an emergency stop which is operated by a red knob on top of the coin tower. The emergency circuit-breaker is connected in series so that it will bring the car to a standstill (see the block diagram of section 9.3). Should the movement system not work, the cause may lie in: either of the stop switch; in the cables; or on the CPU board. Actually, the emergency stop button activates two circuits: one runs through the CPU and only serves to give a screen warning that the button has been pressed. The other circuit is the real emergency stop, which does not run through the CPU but acts directly on the frequency converters governing the AC motors.

The following steps must be taken before finding the fault:

1. Open the front door of the monitor cabinet.

2. Remove the Faraday cage which covers the motor drivers (see the exploding 10.8).

This reveals the LED displays which provide information on the state of each driver.

3. To check the emergency stop circuit, go to the MOTION SYSTEM screen in Test Mode

and select the line "Security": if the red knob is in the rest position (circuit closed, movement possible), the message will read ON. When the red knob is pressed, the message will change to OFF (circuit open, motors stopped). When the knob is turned clockwise, the movement system is ready to operate. The message turns back to ON (movement system ready).

However: the previous check only covers the signal processed by the CPU but the problem could lie in the actual security circuit which goes directly to the drivers. It should be noted that the CPU does not detect whether the security circuit is operative but only that the emergency stop button is being pressed. To check whether this is the case, select the Motion Test from the MOTION SYSTEM screen while in Test Mode. Refer to the circuit diagram in following the steps below:

Under normal conditions, when the button is in the rest position (i.e. not pressed), the message " rd " will appear in the left-hand window of both drivers. However, if the message is " ih ", this indicates that the circuit remains open for some reason (e.g. bad connection, damaged cable, faulty button, etc.). The stop message will appear on the monitor screen, consisting of an image of the stop knob and an acoustic warning.

The most likely fault would be a short-circuit if the message of the drivers is neither " rd " nor " ih " and there is no stop message on the monitor.

9.4 EMERGENCY STOP

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38

If the movement system is not working properly, the position potentiometers (TOK-305) should be checked and changed if necessary. The following points need to be borne in mind in this connection:

1. In Test Mode, go to the MOTION SYSTEM screen.

2. When the shaft lever is completely upright, the woodruff key will also be in the upright position. Reach this position using the Left motor / Right motor options (see section 6.3), then read the the “Pot” information for each motor. It should be 60 for both motors, approximately.

3. Viewing the motors from above, when the shafts are in the position indicated, check that the grub screw of the eleastic couplings are in the same position as shown in the drawing. The left elastic coupling has the grub screws mounted in opposite, while the right coupling has the grub screws aligned.

9.5 POSITION POTENTIOMETERS

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39

If the motion system does not work properly, you can check the parameter values, which should match the ones shown on the list below.

Starting position: Machine connected, movement system off.

Frequency converter model: COMMANDER SE If the programming is wrong, contact the manufacturer. The error codes can be checked by consulting the short manual for the Commander, supplied with the machine.

9.6 CHECKING THE COMMANDER SE PARAMETERS

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22

0.0 50

0.5

A1.PR

4.30

1500

230

0.85 L2

0.0

1.5

4-.20

OFF

--

-A

Nr. Value

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

SP

1.00 0

ON

0

NO NO

1 1

OFF

0

ON

2

Fr

6 0

50.0

Auto AnSi

4.8

1.1

--

Nr. Value

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40

1) PROBLEM:The machine does not start when the mains switch is thrown.

CHECKS

x Check the mains cable and its connections. x Check the fuses. Check the specifications are met. Check whether the fuses have

blown and that they have the correct current rating. The fault may have been caused by an overload current.

x Check the CPU connections x Check there is +5V DC in the power supply.

2) PROBLEM:There is something wrong with the screen colours and/or image.

CHECKS

x Enter in Test Mode and adjust the monitor settings with the help of the screen test

(see Section 6.1)

3) PROBLEM:The game starts but the platform fails to move.

CHECKS

x Check the emergency stop button is not pressed. x Check that the connections between the monitor casing and the game platform are not

loose and that the cables are undamaged.

x Check that the frequency converters work properly (i.e. no error message) x Check the Power board (TOK-358): If the fuses have blown, it is likely that the power

transistors have short-circuited.

4) PROBLEM:The game platform moves but not in synchronism with the image on the monitor.

CHECKS

x Enter the MOTION SYSTEM screen in Test Mode and check that the platform is at its

highest point when taking the reading position of both motors. The reading should be

60. If this is not the case or the platform leans to one side, check the position potentiometer following the procedure described in Section 9.5.

x Check that the centering screws (TOK-829) are properly tightened on their respective

shafts.

x Check that the elastics couplings (TOK-819) are properly connected.

5) PROBLEM:The platform moves very slowly the whole time.

CHECKS

x Check the position potentiometers are working properly and that none of the cables

have broken.

9.7 TROUBLESHOOTING PROCEDURES

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41

6) PROBLEM:The machines do not work when they are linked up.

CHECKS

x Check that the link cable properly connects the two machines. x Follow the instructions in Section 6.5 (Link Settings).

7) PROBLEM: There is no sound or it is of poor quality.

CHECKS

x Change the volume on the Control Panel. x Carry out a sound test (see Section 6.5) x Check the connections.

NOTES

...............................................................................................................................................

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5 6 1 4 1 2 1 2 5 3 4 4 20 19 7 21 5 7 7 8 5 6 8 3 7 6 3

PLASTIC PARTS

MOUNTING BASE CABINET FRONT DOOR CABINET REAR DOOR LEFT SIDE COVER, billboard RIGHT SIDE COVER, billboard LEFT SIDE COVER, cabinet RIGHT SIDE COVER, cabinet

TOK-110 TOK-104 TOK-105 TOK-121 TOK-122 TOK-131 TOK-132

5 2 3 1 2 1 2

10.7

10.6

10.5

10.4

10.1

FAN, monitor cabinet FAN GRILL, monitor cabinet VENTILATION GRILL, monitor cabinet LEVELER, monitor cabinet 8 " GRILL, subwoofer - monitor cabinet 2 " GRILL, monitor cabinet CASTOR, monitor cabinet SWIVELING CASTOR, monitor cabinet GRAB HANDLE, monitor cabinet LEFT STICKER, monitor cabinet RIGHT STICKER, monitor cabinet PROTECTION FOLDING HOOD, platform LEFT STICKER, seat base cover RIGHT STICKER, seat base cover STICKER, seat back cover REAR STICKER, seat base cover EMERGENCY STOP BUTTON, coin tower ELASTIC COUPLING, left motor ELASTIC COUPLING, right motor DERIVATION TERMINAL BLOCK, monitor cabinet STEERING WHEEL, dashboard PUSH BUTTON, steering wheel LEVELER, platform LEVELER, platform CASTOR, platform SWIVELING CASTOR, platform PUSH BUTTON, dashboard

TOK-363 TOK-365 TOK-367 TOK-372 TOK-375 TOK-376 TOK-432 TOK-433 TOK-434 TOK-502 TOK-503 TOK-810 TOK-811 TOK-812 TOK-813 TOK-814 TOK-817 TOK-819L TOK-819R TOK-835 TOK-851 TOK-854 TOK-861 TOK-861 TOK-862 TOK-863 TOK-880

10.8

10.5

10.9

10.2

10.9

10.1

10.16

10.15

10.19

10.18

10.8

10.12

10.17

10.19

10.17

10.12

5 7 1 6 5 1 3 6 8 5 7

GRAB HANDLE, monitor cabinet PLASTIC FRAME, monitor SEAT, mobile platform BACK COVER, seat SEAT BASE COVER, mobile platform FRONT COVER, dashboard BACK COVER, dashboard PLASTIC COVER, tubes of mobile platform SAFETY COVER, tubes of mobile platform LOUDSPEAKER COVER, dashboard KEYPAD FRAME, dashboard

TOK-434 TOK-510 TOK-801 TOK-802 TOK-803 TOK-805 TOK-806 TOK-807 TOK-808 TOK-865 TOK-882

CODE DESCRIPTION POSITION

10.1

10.15

10.12

10.11

10.16

10.11

SECTION

DESIGN PARTS & ACCESOIRES

WOODEN PARTS

10. PARTS LIST - GENERAL INDEX

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43

METAL FRAME, monitor ARADAY BOX FIXING PLATE, union harness BRACKET, monitor BRACKET leveler TEST PANEL, coin tower HEXAGONAL ROD, motor transmission SHAFT CRANK, motor transmission COIN TOWER TOWER BASE METALIC COVER, motors PROTECTION PLATE, sear slides SUPPORTING PLATE, seat FIXING PLATE, union harness SUPPORTING PLATE, motor BRACKET, protection folding hood BRACKET, potenciometer COUPLING CYLINDER, steering wheel HANDLE, seat slides SEAT SLIDE right SEAT SLIDE left

TOK-224 TOK-225 TOK-230 TOK-234 TOK-235 TOK-299 TOK-826 TOK-827 TOK-834 TOK-835 TOK-836 TOK-837 TOK-838 TOK-840 TOK-841N TOK-846 TOK-848 TOK-853 TOK-885 TOK-886 TOK-887

ELECTRIC & ELECTRONIC PARTS

8 7 2 7 3 6 3 2 1 2 3 2 4 5 5 5 8 4 3 18 17

10.1

10.8

10.3

10.6

10.9

10.19

10.18

10.19

10.16

10.15

10.3

10.18

10.16

10.18

10.12

10.15

BILLBOARD ASSEMBLY STEERING ASSEMBLY UNION HARNESS ASEEMBLY PEDALS ASSEMBLY FLUORESCENT ASSEMBLY

TOK-515

--

TOK-517

6

--

-1

10.1

10.13

10.3

10.14

10.4

PLATFORM BASE MOBILE PLATFORM CARDAN ASSEMBLY

TOK-831N TOK-832 TOK-839S

1 1 2

10.17

10.16

10.17

MONITOR PSU CPU POWER PCB 8" SUBWOOFER FAN MAINS SWITCH AND FUSE HOLDER TOROIDAL TRANSFORMER INDUCTANCE SERIAL FILTER MONOPHASIC FILTER FREQUENCY INVERTER GEARED MOTOR right GEARED MOTOR left 4" LOUDSPEAKER POTENTIOMETER KEYPAD

TOK-350 TOK-355 TOK-357 TOK-358 TOK-362 TOK-363 TOK-364 TOK-370 TOK-372 TOK-390 TOK-391 TOK-392 TOK-820 TOK-821 TOK-833 TOK-855 TOK-881

CODE DESCRIPTION

1 2 1 4 3 5 2 3 4 3 2 1 3 4 4 9 6

POSITION

10.6

10.7

10.2

10.7

10.5

10.7

10.8

10.17

10.11

10.18

10.11

SECTION

METALIC PARTS

ASSEMBLIES

STRUCTURAL PARTS

44

GAELCO - TOKYOCOP

10.1 MONITOR CABINET – ACCESSORIES

SIDE COVER - LEFT SIDE COVER - RIGHT STICKER - LEFT STICKER - RIGHT PLASTIC GRAB HANDLE BILLBOARD ASSEMBLY PLASTIC FRAME - monitor METAL FRAME - monitor SCREW UM1001 M6X20 Z SCREW UM1001 M8X40

1 2 3 4 5 6 7 8 9

10

TOK-131 TOK-132 TOK-502 TOK-503 TOK-434 TOK-515 TOK-510 TOK-224

--

CODE DESCRIPTION

45

GAELCO - TOKYOCOP

10.2 MONITOR CABINET – SUBWOOFER PARTS

8” GRILL (subwoofer) 2” GRILL 8” SUBWOOFER 100W/4: UNION HARNESS (see section 1.3) SCREW UM1001 M6X30 BLACK

1 2 3 4 5

TOK-375 TOK-376 TOK-362

--

CODE DESCRIPTION

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46

10.3 UNION HARNESS ASSEMBLY

NUT, conduit gland FIXING PLATE - CABINET SIDE CONDUIT GLAND - SEM STRAIGHT PROTECTION TUBE, corrugated FIXING PLATE - PLATFORM SIDE UNION HARNESS (see note)

1 2 3 4 5 6

TOK-441 TOK-230 TOK-442 TOK-443 TOK-840

-

CODE DESCRIPTION

The union harness is includes the following parts:

TOK-337 (SIGNALS HARNESS) TOK-338 (LEFT MOTOR HARNESS) TOK-339 (RIGHT MOTOR HARNESS) TOK-340 (GROUND HARNESS)

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47

10.4 MONITOR CABINET – BILLBOARD ASSEMBLY

FLUORESCENT ASSEMBLY SIDE COVER - LEFT SIDE COVER - RIGHT SCREW DIN7505 B4X10 SCREW UM1001 M6X30 BLACK

1 2 3 4 5

TOK-517 TOK-121 TOK-122

--

CODE DESCRIPTION

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48

10.5 MONITOR CABINET – REAR ACCESORIES

VENTILATION GRILL 15X15 MAINS SWITCH & FUSE HOLDER (2X10A) REAR DOOR - MONITOR

1 2 3

TOK-367 TOK-364 TOK-105

CODE DESCRIPTION

GAELCO - TOKYOCOP

49

10.6 MONITOR CABINET – MONITOR ASSEMBLY AND FRONT DOOR

MONITOR Polo2 - 34”, STAR PH - CODE 02197790 FRONT DOOR SCREW DIN 603 M8X45 WASHER DIN125 M8 NUT DIN938 M8 NUT985 M8 BRACKET, monitor

1 2 3 4 5 6 7

TOK-350 TOK-104

--

TOK-234

CODE DESCRIPTION

GAELCO - TOKYOCOP

50

10.7 MONITOR CABINET – ELECTRONIC PARTS 1

CPU - TOKYOCOP PSU - PSATX10300 TOROIDAL TRANSFORMER 220/18-0-18 160VA - CROVISA 218316 POWER PCB - DC MOTOR DRIVER & SIGNAL ADPATER MOUNTING BASE (WOOD)

1 2 3 4 5

TOK-357 TOK-355 TOK-370 TOK-358

TOK-110

CODE DESCRIPTION

GAELCO - TOKYOCOP

51

10.8 MONITOR CABINET – ELECTRONIC PARTS 2

FREQUENCY CONVERTER SE11200075 MONOPHASIC FILTER 25A CODE 11018 SERIAL FILTER 800/6A INDUCTANCE 25mH/6,3A FAN 120X120X38 FAN GRILL (metalic) FARADAY BOX DERIVATION TERMINAL BLOCK

1 2 3 4 5 6 7 8

TOK-392 TOK-391 TOK-390 TOK-372 TOK-363 TOK-365 TOK-225 TOK-385

CODE

DESCRIPTION

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52

10.9 MONITOR CABINET – BOTTOM PARTS

CASTOR Ø80 SWIVELING CASTOR Ø80 BRACKET, leg leveller LEG LEVELLER SCREW DIN603 M8X45, castor NUT DIN985 M8 SCREW DIN603 M6X70, leg leveller NUT DIN985 M6, leg leveller SPRING WASHER DIN127 M6 SPRING WASHER DIN127 M8

1 2 3 4 5 6 7 8 9

10

TOK-432 TOK-433 TOK-235 TOK-372

--

CODE

DESCRIPTION

53

GAELCO - TOKYOCOP

10.10 PLATFORM – MAIN ASSEMBLIES

DASHBOARD ASSEMBLY SEAT ASSEMBLY MOBILE PLATFORM ASSEMBLY PROTECTION FOLDING HOOD BASE ASSEMBLY COIN TOWER ASSEMBLY

1 2 3 4 5 6

--

CODE DESCRIPTION

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54

10.11 DASHBOARD ASSEMBLY - 1

TUBULAR STRUCTURE STEERING MECHANISM BACK COVER, BLACK 4” LOUDSPEAKER, 4:/ 60W - 2 WAY, code 35.1367 LOUDSPEAKER COVER, code 11.0349 KEYPAD AK707 FRAME, keypad SAFETY COVER, tubes SCREW UM1001 M6X10 SCREW DIN912 M8X20 SPRING WASHER DIN127 M8 FLAT WASHER DIN125 M8 SCREW DIN912 M14X40 SPRING WASHER DIN127 M14 FLAT WASHER DIN125 M14 SCREW DIN912 M8X20 WASHER DIN6798 M8 SCREW DIN7981 3,9X20 SCREW DIN7985 M3X12 SPECIAL NUT - TRT-M5-1 SCREW UM1001 M5X10, BLACK WASHER DIN6798 M3

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22

TOK-833 TOK-852 TOK-806 TOK-833 TOK-865 TOK-881 TOK-882 TOK-808

--

CODE DESCRIPTION

GAELCO - TOKYOCOP

55

10.12 DASHBOARD ASSEMBLY - 2

FRONT COVER STICKER, instructions PUSH BUTTON AO113, RED, dashboard COUPLING CYLINDER, steering wheel STEERING WHEEL PUSH BUTTON, steering wheel WASHER DIN6798A M12 LOCKNUT DIN985 M12 WASHER AEF M6 SCREW DIN912 M6X16 SCREW ISO7380 M5X10 CLAMP N-4 NUT DIN6923 M5

1 2 3 4 5 6 7 8

9 10 11 12 13

TOK-805 TOK-804 TOK-880 TOK-853 TOK-851 TOK-854

--

CODE

DESCRIPTION

GAELCO - TOKYOCOP

56

10.13 STEERING ASSEMBLY – MAIN PARTS

WASHER, belt fastener SCREW, belt fastener SLEEVE, potentiometer pinion KEY WODRUF, steering wheel shaft MOTOR 20VDC, 3.9A MODEL 1582 POTENTIOMETER 5KW , with PCB (SDR-305) BEARING HOUSING PLASTIC PINION, shaft PLASTIC PINION, potentiometer MOTOR PULLEY, plastic BELT 15mm 400/5 SLEEVE, motor pulley BEARING 6002 ZZ OMEGA, belt fastener GUIDE SLEEVE, self-oil ATTACHMENT PLATE MOTOR BRACKET POTENTIOMETER BRACKET, iron SHAFT BEARING Ø20XØ32X7 STOPPER SHAFT PULLEY, iron SLEEVE, steering wheel shaft

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

C-22-03036 C-22-0103660 C-22-0501410 C-22-80025525 C-29-401582 C-29-405680 C-40-000300 C-40-022087 C-40-023097 C-40-025048 C-40-085027 C-40-203100 C-40-206002 C-40-0250301 C-43-050300 C-GA-TX00010 C-GA-TX00020 C-GA-TX00030 C-GA-TX01010 C-GA-QU04060 C-GA-TX02010 C-GA-TX03600 C-GA-TX05200

CODE DESCRIPTION

GAELCO - TOKYOCOP

57

GAELCO - TOKYOCOP

58

10.14 PEDALS ASSEMBLY

SPRING, brake pedal WASHER Ø12X Ø18X1 SLEEVE PAF-12120 INA P-10 SCREW DIN912 M5X20 SPRING WASHER DIN7980 M5 SHAFT Ø12X69,5 NUT DIN934 M4 BRAKE PEDAL WASHER M4 SHAFT, microswitch activator Ø10X52 POTENTIOMETER, shaft Ø6X19, KU5021S36HL5K FLAT WASHER DIN125 M4 BRACKET, potentiometer WASHER, potentiometer NUT, potentiometer GRUB SCREW DIN913 4X4 PINION , CuZn37, potentiometer SCREW DIN7985 M4X18 ACTUATOR SEGMENT, potentiometer ACCELERATOR PEDAL SCREW DIN7380 M5X10 RUBBER STOPPER, brake pedal STOPPER TUBE, ADIPRENE SPRING WASHER DINT7980 M4 SPRING, accelerator pedal SCREW DIN7985 M4X10 WASHER DIN6798 M4 BACK COVER AP-02 MICROSWITCH CROUZET P-R-L 83.160.3 I W3 (3T) SCREW DIN7985 M3X16 WASHER DIN6798 M3 SCREW DIN933 HEX M6X60 BASE ASSEMBLY SPRING WASHER DIN7980 M6 NUT DIN934 M6 FRONT COVER AP-02 STOPPER TUBE, PVC SPACER SLEEVE

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

C-11-416020 C-22-03601218 C-41-605510 C-22-0112520 C-22-03065 C-41-605530 C-22-02014

S410260010000

C-22-03044 C-41-605520 C-29-405619 C-22-03014 C-41-604330 C-22-038038 C-22-028038 C-22-0501404 C-40-401510 C-22-0105418 C-41-604320

S410260020000

C-22-0115510 C-41-605100 C-41-040306 C-22-06064 C-11-416010 C-22-0105410 C-22-03084 C-41-601200 C-09-13135 C-22-0105316 C-22-03083 C-22-0103660

S410260440000

C-22-03066 C-22-02016 C-41-601100 C-41-040207 C-41-040200

CODE DESCRIPTION

GAELCO - TOKYOCOP

59

GAELCO - TOKYOCOP

60

10.15 SEAT ASSEMBLY

SEAT PROTECTION PLATE HANDLE, seat slides SUPPORTING PLATE, seat PLASTIC COVER BACK COVER, seat STICKER, back cover SCREW DIN7981 3,9X16 SPRING WASHER DIN127 M8 SCREW DIN912 M8X16 SCREW DIN912 M8X20 SCREW UM1001 M8X20 BLACK SCREW UM1001 M5X10 FLAT WASHER DIN125 M8 SPRING WASHER DIN127 M8 NUT DIN934 M8 SEAT SLIDE - LEFT SEAT SLIDE - RIGHT BASE STICKER - RIGHT BASE STICKER - LEFT BASE STICKER - REAR

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21

TOK-801 TOK-837 TOK-885 TOK-838 TOK-803 TOK-802 TOK-813

--

-TOK-887 TOK-886 TOK-812

TOK-811

TOK-814

CODE DESCRIPTION

GAELCO - TOKYOCOP

61

GAELCO - TOKYOCOP

62

10.16 MOBILE PLATFORM ASSEMBLY

PLATFORM PEDALS ASSEMBLY METALIC COVER, access to motors PROTECTION FOLDING HOOD BRACKET, protection folding hood PLASTIC COVER, tubes SCREW DIN912 M12X30 FLAT WASHER DIN125 M12 FLAT WASHER DIN125 M12 NUT DIN985 M12 SCREW UM1001 M8X20 BLACK SCREW UM1001 M6X16 SCREW UM1001 M6X16 SCREW UM1001 M6X10 SAFETY WALK BAND - 50mm width

1 2 3 4 5 6 7 8 9

10

11 12 13 14 15

TOK-832 TOK-860 TOK-836 TOK-810 TOK-846 TOK-807

--

TOK-869

CODE

DESCRIPTION

GAELCO - TOKYOCOP

63

10.17 BASE ASSEMBLY

BASE CARDAN ASSEMBLY MOTOR ASSEMBLY - LEFT MOTOR ASSEMBLY - RIGHT PROTECTION FOLDING HOOD SWIVELING CASTOR Ø80 CASTOR Ø80 LEG LEVELLER, rubber base Ø60, M16 SCREW DIN912 M12X30 SPRING WASHER DIN127 M12 SCREW DIN933 M8X20 SPRING WASHER DIN127 M8 FLAT WASHER DIN125 M8 SCREW UM1001 M6X16 NUT DIN985 M8

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

TOK-831

TOK-839S

TOK-821 TOK-820 TOK-810 TOK-863 TOK-862 TOK-861

--

CODE DESCRIPTION

GAELCO - TOKYOCOP

64

10.18 MOTOR ASSEMBLY

GEARED MOTOR - LEFT: TOK-821 / RIGHT: TOK-820 SHAFT CRANK, motor trasmission HEXAGONAL ROD, motor transmission SWIVEL JOINT, male M14 + male M16, SBA-0418 SUPPORTING PLATE, motor CENTERING SCREW, elastic coupling ELASTIC COUPLING - RIGHT: TOK-819R / LEFT: TOK-819L BRACKET, potentiometer POTENTIOMETER - GAELCO SCREW DIN912 M8X12 SPRING WASHER DIN127 M8 NUT DIN934 M14 LOCKNUT DIN985 M16 SCREW DIN933 M10X70 FLAT WASHER DIN125 M10 SPRING WASHER DIN127 M10 NUT DIN934 M10 SCREW DIN933 M10X30 WASHER DIN9021 M10 SCREW DIN933 M8X20 WASHER DIN6798 A 8,2

1 2 3 4 5 6 7 8 9

10

11 12 14 15 16 17 18 19 20 21 22

-TOK-827 TOK-826 TOK-825

TOK-841N

TOK-829 TOK-819 TOK-848 TOK-855

--

CODE

DESCRIPTION

GAELCO - TOKYOCOP

65

10.19 COIN TOWER ASSEMBLY

TOWER TOWER BASE LEG LEVELLER rubber base Ø60, M16 DOUBLE FRAME MINIDOOR 1E EMERGENCY STOP BUTTON TEST PANEL SCREW ISO7380 M4X8 BLACK WASHER DIN6798 M4 SCREW DIN912 M10X20 SPRING WASHER DIN127 M10 FLAT WASHER DIN125M10

1 2 3 4 5 6 7 8

9 10 11

TOK-834 TOK-835 TOK-861 TOK-410 TOK-817 TOK-299

--

CODE

DESCRIPTION

GAELCO - TOKYOCOP

66

GAELCO - TOKYOCOP

67

11.1 POWER WIRING DIAGRAM

11. WIRING DIAGRAMS

GAELCO - TOKYOCOP

68

11.2 CABINET WIRING DIAGRAM

GAELCO - TOKYOCOP

69

11.3 UNION HARNESS WIRING DIAGRAM

GAELCO - TOKYOCOP

70

11.4 PLATFORM WIRING DIAGRAM

GAELCO - TOKYOCOP

71

11.5 DASHBOARD WIRING DIAGRAM

GAELCO - TOKYOCOP

72

11.6 COIN TOWER WIRING DIAGRAM

GAELCO - TOKYOCOP

73

Connector JP2: This connector should be connected to ATV PCB wiring

Connector JP3: Input connector of electronic coin controller. Setup per channel.

(As seen from components side)

12. CREDIT DISTRIBUTOR SETUP

Pin 1 Pin 2 Pin 3

Pin4

Input GND Input VDC Counter output Credits output

JP2 Description

GND +12 VDC 0/+5/+12 VDC +5/0 VDC

Values

GND power supply DC power supply Coin counter Credits for CPU

Source/Destination

1 2 3 4 5 6 7 8 9

10

0V +12VDC Output 5 Output 6

- - Lock Output 1 Output 2 Output 3 Output 4

PIN Signal

0V +12VDC 0V 0V

High 0V 0V 0V 0V

Active

9 7 5 3 1

10 8 6 4 2

JP1:Not used JP2:Cabinet JP3:Coin controller JP4:Not used

GAELCO - TOKYOCOP

74

SW1: Always OFF SW2: Always OFF SW3: Not used

SW4-SW5: Extra Credits (Bonuses)

Combinations of this two dip switches are used to program bonuses (free games) according to the scale shown in the table. The table varies according to the game price selected.

SW6-SW7-SW8: Game Price

These dip switches are used to choose the game price. The bonus table shows the combination of game prices with the payments that allow the player to obtain extra games (bonuses).

(*) Add another credit for the second lap.

SWITCH SETUP FOR EUROS

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF OFF

ON

ON OFF OFF

ON

OFF OFF OFF OFF

ON ON ON ON

10c 20c 30c 40c 50c 80c

1¤

1,2¤

No bonus No bonus No bonus No bonus No bonus No bonus No bonus No bonus

50c 50c

*50c

2¤

2,5¤

2¤

2,5¤

2¤

40c 40c 30c 1,6¤

2¤

1,6¤

2¤

1,6¤

20c 20c 60c 80c

1¤

80c

1¤

2,4¤

CREDITS table

SW6 SW7 SW8 Value/Credit

BONUS table (SW4/SW5)

OFF/OFF ON/OFF OFF/ON ON/ON

Controllers supported: COIN CONTROL C-120

NRI G-13.6000 MARS CASHFLOW 330

MARS 330/S 212 NRI G-13.6000

Coin Control C 120

PIN Controller:

USA Great Britain Australia Switzerland Sweden Norway EURO ¤

OPA

Channel

1

Coin 1

7

= = = = = = = = = =

20 Kr

2¤

OPB

Channel

2

Coin 2

8

= = 1 £ = =

= = 10 Kr 10 Kr

1¤

OPC

Channel

3

Coin 3

9

= =

50 Pen

5 $ 5 Fr 5 Kr 5 Kr

50c

OPD

Channel

4

Coin 4

10

1 $ = = = = = = = = = = = =

OPE

Channel

5

Coin 5

3

50 Ct

20 Pen

2 $

2 FS

= = = =

20c

OPF

Channel

6

Coin 6

4

25 Ct

10 Pen

1 $

1 FS

1 Kr 1 Kr

10c

PROGRAMMING OF COIN CONTROLLERS

GAELCO - TOKYOCOP

75

Game price: 50c, NO BONUS

Switch set up:

Game price: 50c, BONUS FOR 2 ¤ (4 credits + 1 credit free)

Switch setup:

Game price: 1 ¤ , NO BONUS

Switch setup:

Game price: 1 ¤, BONUS FOR 2,5¤ (2 credits + 1 credit free)

Switch setup:

APPLICATION EXAMPLES

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

OFF OFF OFF OFF OFF OFF OFF ON

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

OFF OFF OFF OFF ON OFF OFF ON

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

OFF OFF OFF OFF OFF OFF ON ON

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

OFF OFF OFF ON OFF OFF OFF ON

GAELCO - TOKYOCOP

76

SW1: Always OFF

SW2: Coin multiplication factor

SW3: Not used

SW4-SW5: Extra Credits (Bonuses)

Combinations of these two dip switches are used to program bonuses (free games) according to the scale shown in the table. The table varies according to the game price selected.

SW6-SW7-SW8: Game Price

These dip switches are used to choose the game price. The bonus table shows the combination of game prices with the payments that allow the player to obtain extra games (bonuses).

(*) Adds another credit for the second lap.

SWITCH SETUP FOR OTHERS CURRENCIES

SW2=OFF

Euro ¤, and rest of Europe

SW2=ON

(USA)

Chanel: Value:

1

X202X103X54X45X26X1

Chanel: Value:

1

X202X103X84X45X26X1

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF OFF

ON

ON OFF OFF

ON

OFF OFF OFF OFF

ON ON ON ON

1 2 3 4 5

8 10 12

0 0 0 0 0 0 0 0

5 5

*5 20 25 20 25 20

4 4

3 16 20 16 20 16

2 2 6 8

10

8 10 24

CREDITS table

SW6 SW7 SW8 Value/Credit

BONUS table (SW4/SW5)

OFF/OFF ON/OFF OFF/ON ON/ON

GAELCO - TOKYOCOP

77

Example 1

Example 2

Example 3

Example 4

APPLICATION EXAMPLES

Switzerland

1 FF = 1 pulse

SW1 = SW2 = SW3 = SW4 = SW5 = SW6 = SW7 = SW8 =

OFF OFF

OFF

ON OFF OFF

ON

SERIAL input. (5 FS via PIN 5) = (Channel 3) Input values x1 x2 — x5 Not used EXTRA credit on the 20th pulse (=20FF)

5 pulses / 1 credit.

RESULTS: 5 FS /1 credit; 20 FS / 5 credits

Sweden

1 Kr = 1 pulse

SW1 = SW2 = SW3 = SW4 = SW5 = SW6 = SW7 = SW8 =

OFF OFF

OFF

ON OFF OFF

ON

SERIAL input. (5 Kr via PIN 5) = (Channel 3) Input values x1 x2 — x5 Not used EXTRA credit on the 20th pulse (=20FF)

5 pulses / 1 credit.

RESULTS: 5 Kr /1 credit; 20 Kr / 5 credits

Norway

1 Kr = 1 pulse

SW1 = SW2 = SW3 = SW4 = SW5 = SW6 = SW7 = SW8 =

OFF OFF

ON OFF OFF

ON

SERIAL input. (5 Kr via PIN 5) = (Channel 3) Input values x1 x2 — x5 Not used EXTRA credit on the 25th pulse (=20Kr)

10 pulses / 1 credit.

RESULTS: 10 Kr /1 credit; 25 Kr / 3 credits

Great Britain

1 Pen = 1 pulse

SW1 = SW2 = SW3 = SW4 = SW5 = SW6 = SW7 = SW8 =

OFF OFF

ON OFF OFF

ON OFF

SERIAL input. (10 Pen via PIN 8) = (Channel 6) Input values x1 x2 — x5 Not used EXTRA credits on the 5th pulse (=50 Pen) and 10th pulse (1 £) 3 pulses / 1 credit.

RESULTS: 30 Pen /1 credit; 50 Pen / 2 credits; 1 £ / 5 credits

GAELCO TOKYOCOP Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual