gabriel G421 Studio2 White Special, G420 Studio2 White, G422 Studio2 Black, G423 Studio2 Special Assembly Instruction Manual
TMS 2015-10-15
Contents
Tests and approvals ............................ 2
Explanation of symbols / foreword ......3
Body
Preparations ...................................... 4
Important measurements...................... 5
Overall installation sequence ............... 6
Assembly ..................................... 7-17
Tiles and cassette
Tiling preparation and assembly ... 17-18
Tiling plan ....................................... 19
Cassette installation ..................... 20-23
Fan installation ................................23
Assembly instruction
STUDIO2 tile stoves
Model:
G420 Studio2 White
G421 Studio2 White Special
G422 Studio2 Black
G423 Studio2 Special
GABRIEL KERAMIK AB
2 • STUDIO2
Tests and approvals
New installation / building registration
A building permit from the local housing authorities is required when build-ing a tiled stove. You shall also consult
your chimney sweep before building the stove. Weight from 1300 to 1800 kg. Bearing support is required.
Name: Gabriel kakelugnar (400-serie)
Model: Studio G400, G410, G411, G412,
Studio2 G420, G421, G422, G423
Brenstoff: Wood logs
Fire saftey Pass
Distance to
combustable materials:
Behind: 50 mm
Ceiling: 50 mm
Side: 50 mm
Emission of combustion products Pass
CO
NOx
OGC
PM
0,1%
78mg/m
3
46mg/m
3
37mg/m
3
Release of dangerous substances Pass
Surface temperature Pass
Cleanability Pass
Mechanical resistance Pass
Connection to shared chimney Pass
Temperature in ue spigot
During nominal heat output
During saftey test
120°C
170°C
Thermal storage capacity 100% Peak
50% from peak
25% from peak
after 2,9 h
after 8,0 h
after 17,2 h
Thermal output and Energy efciency
Efciency
Nominal heat output
Space heating output
Flue draught
92%
4,5 KW
156 MJ
12 Pa
Follow the manufactures instruction and
maintenance manual.
Use only recommended fuel.
Gabriel Keramik AB
Strandavägen 62
380 52 Timmernabben, SWEDEN
08
No. G400-423-CPR-150615
EN 15250:2007
Slow Heat Release Appliance (SHRA)
Space heating for recidental homes
0402/1015
This CE-sticker
is located on the
inside of the tile
stove‘s ventilation
grid.
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical R esearch Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavä gen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
The undersigned is responsible for the production and compliance with the declared performance.
120 C
170 C
°
°
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 300-serie (G310 - G360)
Model: G310 Kungsholm, G315 Karl-Johan, G320Drottningholm
G340 Gabriel, G350 Duvemåla, G360 Tillinge.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pas s EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
. Complies also with the following standards DINplus, BImSchVo II, 15a B-VG.
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical R esearch Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance P ass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h fro m max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
120 C
170 C
°
°
SP. Technical Research Instute of Sweden NB0402 has controlled the declared
performance and released test report P800646-A.
Engineering Test Instute, Czech Republic NB1015 has controlled the declared
performance and released test report Nr.39-8796
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical R esearch Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance P ass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h fro m max
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 300-serie (G310 - G360)
Model: G310 Kungsholm, G315 Karl-Johan, G320Drottningholm
G340 Gabriel, G350 Duvemåla, G360 Tillinge.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical R esearch Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavä gen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
The undersigned is responsible for the production and compliance with the declared performance.
120 C
170 C
°
°
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 300-serie (G310 - G360)
Model: G310 Kungsholm, G315 Karl-Johan, G320Drottningholm
G340 Gabriel, G350 Duvemåla, G360 Tillinge.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pas s EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
Undertecknad ansvarar för tillverkning och överensstämmelse med deklarerad prestanda.
Lars Burmeister, CEO Gabriel Keramik
Timmernabben 1 juli 2015
120 C
170 C
°
°
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
. Complies also with the following standards DINplus, BImSchVo II, 15a B-VG.
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical R esearch Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance P ass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h fro m max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
120 C
170 C
°
°
SP. Technical Research Instute of Sweden NB0402 has controlled the declared
performance and released test report P800646-A.
Engineering Test Instute, Czech Republic NB1015 has controlled the declared
performance and released test report Nr.39-8796
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G400-G423-CPR-150615
PRODUCT
Product type: Slow heat release appl iance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 400-serie (G400 - G423)
Model: Studio G400-G412
Studio2 G420-G423
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical R esearch Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance P ass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h fro m max
Technical description
CE-marking
The Gabriel tiled stoves are built with an ingenious
module system of refractory heat accumulating
material, consisting of an inner core and an outer
mantle, which are separated from each other. The
inner core absorbs a large part of the heat expansion
and reduces the furnace heat movement. The efficient
5-channel flue gas principle gives a high energy
efficiency and radiates a uniform and pleasant heat
into the room over a longer period.
The Gabriel tiled stoves can either be rear connected to
an existing approved chimney, or top mounted with a
prefabricated module steel or precasted block chimney.
A building permit is needed when building a new tiled
stove. Before starting to fire, the tiled stove installation
has to be inspected and approved by the Building
Control Officer. (See local and national regulations
regarding installation of fire places.)
The Gabriel tiled stoves are CE-approved by the
accredited test laboratory SP Technical Research
Institute of Sweden, and fulfil the environmental and
safety requirements stipulated in the new European
standard for “Slow heat release appliance fired
by solid fuel”. The stoves carry the CE mark by
The Gabriel tiled stoves are Swedish products and
fulfill the requirements for CE-marking, meaning
that they comply with EU health, environmental and
safety requirements. CE stands for Communaútes
Européennes. CE-marked products can be produced
and sold in every member country of EU and EES
community without any national product restrictions.
A CE-marked product is normally provided with
the document “Declaration of Performance”
in which the manufacturer assures that the product
fulfills the requirements designated by EU.
SP, Sweden’s Technical Research Institute, and the
Engineering test Institute of the Czech Republic meet
the environmental and safety requirements in the
new EU standard for the slow heat release appliance
(SHRA). The stoves also complies with the German
standards DINplus, BImSchVor 2, and the Austrian
15a B-VG.
GABRIEL KERAMIK AB
STUDIO2 • 3
Foreword
General
Gabriel tiled stoves consist of prefabricated modules,
cast from fireproof material. The stoves should be
built by an approved tradesman.
A building permit is needed when building a new
tiled stove. Before starting to fire, the tiled stove has
to be inspected by the Building Control Officer (see
local and national regulations regarding installation
of fire places).
Distance and measurements
As to the following pictures in this manual you place
the first module 75 mm from a combustible wall. A
non-combustible hearth shall be placed on the floor
in front of the stove (for size, see local regulations).
A 300 mm free space is needed in front of the soot
holes on each side of the stove. The hole in the
base for inlet air to the convection heat must not be
blocked. The manual’s control measurements (page 5)
are very important, while the other measurements
should be seen as a guide during the assembly.
Support
The foundation and floor support of the stove has to
be approved before assembly.
The weight of the stove is between 1300-1800 kg
depending on the model and flue connection.
Therefore the foundation requires sufficient bearing
capacity and shall be checked and approved in
accordance with the building permit (consult your
local building authorities).
Thickness of joints
The mortar joints between the modules are
approximately 5-10mm. Use a slightly dryer mortar
mix for the first half of the assembly. Use a suitable
wet brush for neat and tight joints.
Explanation of symbols/foreword
Marking with a pen
Important positions, areas for sawing and
placing of mortar are marked with a pen.
Control measurement
Shows important measurements during
assembly.
Trowel
Shows where the clay mortar is placed.
Rendered areas
Shows the areas that shall be rendered
with clay mortar.
Saw
Shows where the prefabricated modules
should be sawn.
Insulation
Shows where you place the insulation.
Flue connection
Gabriel stoves can be either rear or top connected.
A prefabricated flue can be directly connected on the
top of the stove. Check with your local dealer for the
best solution.
Step-by-step installation
Please follow the step-by-step assembly and pay
attention to the control measurements that are shown.
A certain tolerance is allowed but make sure the
control measurements are kept as it has a profound
impact on the tiling, which is to follow.
For good adherence, wipe the contact surfaces with
a squeezed sponge before jointing.
During the assembly the outer rings are always to be
one step ahead of the inner blocks.
Equipment
Trowels, brick layer, a long water level, radiator
brush, folding rule, chisel, buckets, sponge, rubber
mallet, covering plastic, angular grinder, hack saw,
2 ladders, joint sponge, wooden wedges.
Material included in the delivery
• Clay and sand - Clay mortar mix: 1:3½ (1 part
of clay to 3½ part of sand).
• Tile adhesive
• Grout
• Silicon - if during transport a module is broken it
can easily be fixed with the supplied heat-resistant
silicon or clay mortar by gluing the pieces together.
Safety instructions
Read these instructions carefully before
starting the assembly. Incorrect assembly
can cause serious damage and fire risk.
Make sure prior to the assembly that the
building permit is approved and that the
local chimney sweep has approved the
installation.
GABRIEL KERAMIK AB
4 • STUDIO2
min. 75 mm
415 mm
415 mm
min. 75 mm
415 mm
min. 75 mm
278 mm
Ø 150
min. 75 mm
min. 75 mm
278 mm
318 mm
318 mm
Ø 150
Ø 150
min. 75 mm
415 mm
Base block
Ø 680 mm
Top connection 2302 mm
Rear connection c/c 2148 mm
Preparations
In a corner Against a straight wall
In a corner
Against a straight wall
Combustible wall
Combustible wall
Combustible wall
Combustible wall
Measurement for ø 125 mm combustion air inlet connection
Top plate
Top plate
Measurement for ø 150 mm flue pipe connection
GABRIEL KERAMIK AB
STUDIO2 • 5
1003
0
406
508
2312
1862
1654
1446
1238
406
508
1965
2018
2244
1573
1953
1030
0
914
2071
10
10
1041
1282
406
17
16
15
14
7
7
7
7
7
7
7
7
7
6
5
5
4
3
2
1 *
2
1
8
8
8
A
8A
9
10
10
10
10
10
10
11
13
13
13
12
12
* 1–17 shows the numbers of all parts, see page 6.
= Control measurement
min. 75 mm
min. 75 mm
min. 75 mm
min. 50 mm
Body
In a corner Against a straight wall
Base blok
Ø 730 mm
Distance to wall (75 mm)
Combustible wall
Distance to ceiling (50 mm)
Body
Combustible wall
Combustible ceiling
Important measurements • STUDIO2
Outer section
Inner section
Floor level
Control and guide measurements (all measurements in mm)
GABRIEL KERAMIK AB
6 • STUDIO2
Start A
7
7
6
5
5
4
3
2
1
17
6
15
14
7
7
7
7
7
7
7
10
10
9
8A
8A
8
8
10
10
10
10
13
13
13
12
12
11
Overall installation sequence STUDIO2
GABRIEL KERAMIK AB
STUDIO2 • 7
1000
1000
710
45
min 75
min 75
400 mm
1
600 mm
1
1
2a
2b
Assembly
Mark on the floor exactly where the
stove is going to be placed. Also
mark the direction of the opening.
The example on the picture shows
45° from existing 90° corner.
In a corner
Set the base block (1) with a 10
mm thick layer of mortar on the
prepared floor. Make sure the
regulation distance to the wall is
kept. Level vertically and horizontally. The opening can be directed
at right.
Check the distance to the
wall (min. 75 mm)
Before starting the assembly,
make sure that the support is
approved according to your
building permit and that it is
in level with the floor.
Against a straight
wall
Set the base block (1) with a 10
mm thick layer of mortar on the
prepared floor. Make sure the regulation distance to the wall is kept.
Level vertically and horizontally,
see figure 1. The opening can be
directed at right.
Check the distance to the
wall (min. 75 mm)
GABRIEL KERAMIK AB
8 • STUDIO2
3
250 mm
4
406 mm
3
4
5
2
Assembly
Set the firebox block (2) with
mortar.
Mark the centre line on the first
block, it will help you to position
the opening and the soot hole
correctly.
Set the outer block (3) with mortar.
The opening shall face the 45°marking on the floor (step 1).
Seal with insulation where
indicated.
Set the outer block (4) with mortar,
level the soot hole with the previous
block. Level vertically and horizontally.
For a better joint, wipe the
contact surfaces with a
squeezed sponge, then
brush with a wet radiator brush. This is a general
instruction for the whole
assembly.
GABRIEL KERAMIK AB
STUDIO2 • 9
5
S
8
8
6
7
8
Set the outer block (5) with mortar.
Level vertically and horizontally.
Set the firebox (8) with mortar.
The firebox block may not touch
the outer rings (the firebox block
must be allowed to expand freely
without affecting the outer ring).
Level vertically and horizontally.
Push the firebox block backwards
as much as possible. Place the insulation and pull the firebox block
back to ”lock” the indsulation.
Set the second firebox block (8) on
top of the first one. Make sure that
no mortar falls between the blocks.
Level vertically and horizontally.
Make sure that no mortar
falls between the firebox
block and the outer ring.
Make sure that no mortar
falls between the firebox
block and the outer ring.
Brush the joints with a wet
radiator brush.
Assembly
GABRIEL KERAMIK AB
10 • STUDIO2
508 mm
5
6
8A
9
10
11
Set the outer ring (5) with mortar.
Level vertically and horizontally.
For a better joint, wipe the
contact surfaces with a
squeezed sponge, then
brush with a wet radiator
brush.
Set the third firebox block (8A)
on top of the second one. Make
sure that no mortar falls between
the blocks. Level vertically and
horizontally.
Note! Clean off mortar leftovers.
Plain with a radiator brush.
Assembly
Set the outer ring (6) with mortar.
Check that the height is
within the tolerane (508 mm).
GABRIEL KERAMIK AB
STUDIO2 • 11
min.
500
953 mm
8A
12
13
1030 mm
9
min.
500
14
7
Ø 630 mm
Ø 680 mm
14
Assembly
Set the top of the firebox
block (9) with mortar.
Set the fourh firebox block (8A)
on top of the third one. Make sure
that no mortar falls between the
blocks.
Level vertically and horizontally.
Cut off the insulation.
Before continuing above
the firebox opening,
construct a prop to support both
the outer
ring and
the firebox
top block as
shown in
the picture.
The support
will also
be of help
when tiling
above the
firebox. Keep the support
in position till the next day
or even longer.
Note! Clean off mortar leftoers.
Plain with a radiator brush.
Set the outer block (7) in mortar.
GABRIEL KERAMIK AB
12 • STUDIO2
10
7
7
10
10
7
10
7
10
7
10
7
16
10
15
Assembly
Place the inner block (10) on top
of the firebox block without
mortar joint. Make sure that
this and the following blocks are
in level and do not ignore any
irregularities.
Seal/isulate the hollow space
under the outer ring as indicated.
Carefully centre and set the outer
blocks (7). Make sure that the
outer block is one step ahead
of each inner block - set without
mortar - during the assembly. Outer
blocks and inner blocks must not
be in contact. Level vertically and
horizontally.
Check the control measurements,
see page 5.
For a better joint, wipe
the contact surfaces with
a squeezed sponge. Afterwards gently brush the
mortar joints with a wet
radiator brush.
GABRIEL KERAMIK AB
STUDIO2 • 13
17
18
11
7
7
17
18
19
Assembly
Set the “church roof” (11).
Level vertically and horizontally.
Seal with 2-3 mm insulation.
Set the outer block (7) in mortar.
Level vertically and horizontally.
Make sure that no mortar
falls between the firebox
block and the outer block.
Set the outer block (7) in mortar.
Level vertically and horizontally.
GABRIEL KERAMIK AB
14 • STUDIO2
22
1965 mm
13
7
7
20
21
22
Assembly
Set the outer block (7) with mortar.
Level vertically and horizontally.
Set the flame protection block (13)
with mortar.
Level vertically and horizontally.
Set the outer block (7) with
mortar.
Level vertically and horizontally.
GABRIEL KERAMIK AB
STUDIO2 • 15
23
24
13
12
25
13
12
23
24
25
Set the divider block (12) and the
flame protection block (13) with
mortar.
Level vertically and horizontally.
The divider block (12) and flame
protection block (13) must be
2-4 mm below the outer block to
allow the inner body to expand.
Smear a small string of mortar
on top of the divider block and
the flame protection block. Fix
the insulation in the mortar string.
The insulation creates an expansion gap aginst the divider block,
allowing the inner core to move
vertically.
Set the divider block (12) and the
flame protection block (13) with
mortar.
Level vertically and horizontally.
Assembly
GABRIEL KERAMIK AB
16 • STUDIO2
27
2071 mm
15
14
16
40 mm
26
27
28
Ø125 mm
Assembly
Set the damper lid (15) with mortar.
Level vertically and horizontally.
Set the damper frame with a thin
bed of mortar and make sure the
damper runs freely.
Set the top lid (14) with mortar.
Level vertically and horizontally.
Lay mortar over the damper and
the pipeattachment. Set the Leca
blocks (16) with mortar. The inside
of the blocks shall be rendered with
clay mortar (easiest done before
the assembly).
Top flue connection
Join the two blocks together with
the heat-resistant silicon or mortar.
Side flue connection to an existing chimney.
Cut the back of the block for a suitable connection.
GABRIEL KERAMIK AB
STUDIO2 • 17
29
17
29
Ø150 mm
Assembly
Render and brush the soot
channel surfaces, also the
downside of the top lid when
it is installed.
Top connected chimney
Set the top lid (17) with mortar
and make sure it is in level with the
underlying flue gas hole.
Side connected chimney
Turn the lid to fit the hole exactly
over the underlying block. Fill and
even with mortar.
Assembly
tiles and cassette
GABRIEL KERAMIK AB
18 • STUDIO2
Tiling preparation and assembly
IMPORTANT STEPS PRIOR TO TILING
• Mark the centre line.
• Check that the floor is level.
• Check the body surface. Is it vertical? Be aware that
you must compensate for any irregularities.
• All tiles shall be in level vertically and horizontally.
• Adhesive shall be applied on both tiles and body
with an 8 mm toothed trowel.
• A joint width of approx. 3mm is recommended.
The tiles are handmade with tolerance and joints
could vary accordingly. The overall appearance is
important. We recommend wooden wedges.
• Start tiling from the bottom and the centre and work
towards the sides.
• Seal with adhesive between tiles and body at the
firebox and the soot holes.
• The granite shelf shall be set in mortar.
• Do not block the hole/grate for inlet air for convection
heat.
• Glue or attach the decor lists with silicone. Use
clamps for the top list and a strap for the bottom list.
• The tiles are hand-made - there might be some
variations in measurements and colours.
GABRIEL KERAMIK AB
STUDIO2 • 19
Kakelsats Studio2
27 "
tile
s
66 cm
tiles
Granite
shelf
Decor steel band
50 mm
30 mm
Decor steel band
(Alternative placement)
Tiling plan
GABRIEL KERAMIK AB
20 • STUDIO2
30
31
32
80/125 80/100
Cassette installation (Studio, Studio2 and round tiled stove)
Outdoor cumbustion air inlet
Mount the reduction flange to the flexible tube and
connect to the flange for inlet air through the floor.
Indoor cumbustion air inlet
Mount the reduction flange to the flexible tube and
connect to the flange for inlet air through the base.
Place the enclosed rockwool sheet.
Cut out a square hole the same
size as the hole in the firebox plate
as indicated.
Fit in the cassette so that the steel
flanges round the cassette are
inside the tiles and the brass frame
is in contact with the tiles.
Note:
If the cassette does not fit correctly
at the bottom edge this can be
compensated by removing some
rockwool in the forward edge or
with a thin layer of mortar in the
rear edge under the plate. There
after the cassette should rest stable
and even on the bottom. The brass
frame should at the same time fit
tight against the tiles.
GABRIEL KERAMIK AB
STUDIO2 • 21
33
34
35
Cassette installation
Pass the flexible tube through the
cassette bottom and fit it over
the connecting flange. Fasten the
flange plate.
Mount the damper in the bottom
of the cassette, do not forget the
cotter pins. Make sure the damper
has a free action.
Fasten the cover plate.
GABRIEL KERAMIK AB
22 • STUDIO2
36
20mm
37
38
Cassette installation
Place the vermiculite plate in the
bottom.
Protect the brass frame and tiles
around the cassette with masking
tape to ensure a neat silicon seal.
Pull out the cassette approx.
20 mm and apply silicon just
inside the edge around the brass
frame, then push the cassette back
in. Even the seal with a wet finger
(dipping the finger into water with
washing-up liquid will make it
easier to get a neat joint).Remove
the masking tape.
Insulate behind the cassette,
around the sides and in the front
edge between the cassette and the
body.
GABRIEL KERAMIK AB
STUDIO2 • 23
1
2 3 4
40
39
41
Cassette installation
Install the last vemiculite plate on
the two tubes in the cassette and
push it as far back as possible.
This improves the combustion and
forces the flame forward.
Cut the sealing block to shape,
use e.g a hack saw blade.
Ensure that it fits exactly and
seals around the base block
walls.
Make sure the sealing block is not
pushed to far in as it will restrict
the inlet convection air flow to the
cassette.
Press the fan carefully into the pre
cut hole in the sealing block.
Note! The fan must be mounted so that air is sucked into the
fan. The air flow passes through
channels in the cassette and exit
through the upper front edge.
Fan installation
Insert the steel plate vertically
over the edge of the cassette. Turn
the plate horizontally and pull it
backwards firm and tight against
the top of the fire box block so that
it at the same time is fitted tight
between the cassete and the body
as shown in picture 3 and 4.
Sealing block
Extra large glass door
enhances the fire side
comfort
Fan for efficient
direct heat circulation
Low temperature flue gas
outlet
Inner core
Outer mantle
Expansion area
Heat accumulating,
dense, fire-resistant
material for long-lasting
heat radiation
Fan controlled direct heat through
channels in the hot air cassette for
efficient heat circulation
Connection for combustion
air from the outside
The traditional
5-channel flue gas
principle is still
incomparable
Airflow on the inside keeps
the glass cleaner
GABRIEL KERAMIK AB
info@gabriel-keramik.se | www.gabrielkakelugnar.se
Tel. +46(0)499-233 00
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