Contents
Tests and approvals ......................... 2
Explanation of symbols / foreword ... 3
Body
Preparations ................................... 4
Important measurements................... 5
Overall installation sequence ............ 6
Assembly ...................................7-18
Radiation plate installation ............. 19
Tiles and cassette
Tiling - preparations ....................... 20
Tiling - assembly............................ 21
Tiling - recommendations ................ 22
Cassette - assembly ....................... 24
Fan installation ............................. 27
TMS 2015-10-15
Assembly instruction
AVANTI tile stoves
Model:
G860 Avanti Black
G861 Avanti White
G862 Avanti Special
GABRIEL KERAMIK AB
2
Name: Gabriel kakelugnar (800-serie)
Model: G820 Strömsrum, G830 Borgholm,
G840 Ekeby, G855 Kungälv, Avanti G860, G861
Brenstoff: Wood logs
Fire saftey Pass
Distance to
combustable materials:
Behind: 50 mm
Ceiling: 50 mm
Side: 300 mm
Emission of combustion products Pass
CO
NOx
OGC
PM
0,1%
78mg/m
3
46mg/m
3
37mg/m
3
Release of dangerous substances Pass
Surface temperature Pass
Cleanability Pass
Mechanical resistance Pass
Connection to shared chimney Pass
Temperature in ue spigot
During nominal heat output
During saftey test
120°C
170°C
Thermal storage capacity 100% Peak
50% from peak
25% from peak
after 2,9 h
after 8,0 h
after 17,2 h
Thermal output and Energy efciency
Efciency
Nominal heat output
Space heating output
Flue draught
92%
4,5 KW
156 MJ
12 Pa
Follow the manufactures instruction and
maintenance manual.
Use only recommended fuel.
Gabriel Keramik AB
Strandavägen 62
380 52 Timmernabben, SWEDEN
08
Nr G800-861-CPR-150615
EN 15250:2007
Slow Heat Release Appliance (SHRA)
Space heating for recidental homes
0402/1015
This CE-sticker
is located on the
inside of the tile
stove‘s ventilation
grid.
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
The undersigned is responsible for the production and compliance with the declared performance.
120 C
170 C
°
°
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 300-serie (G310 - G360)
Model: G310 Kungsholm, G315 Karl-Johan, G320Drottningholm
G340 Gabriel, G350 Duvemåla, G360 Tillinge.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Pe rformance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pas s EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
. Complies also with the following standards DINplus, BImSchVo II, 15a B-VG.
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
120 C
170 C
°
°
SP. Technical Research Instute of Sweden NB0402 has controlled the declared
performance and released test report P800646-A.
Engineering Test Instute, Czech Republic NB1015 has controlled the declared
performance and released test report Nr.39-8796
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 300-serie (G310 - G360)
Model: G310 Kungsholm, G315 Karl-Johan, G320Drottningholm
G340 Gabriel, G350 Duvemåla, G360 Tillinge.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
The undersigned is responsible for the production and compliance with the declared performance.
120 C
170 C
°
°
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G310-G360-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 300-serie (G310 - G360)
Model: G310 Kungsholm, G315 Karl-Johan, G320Drottningholm
G340 Gabriel, G350 Duvemåla, G360 Tillinge.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential characteristics Pe rformance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 50mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pas s EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
Undertecknad ansvarar för tillverkning och överensstämmelse med deklarerad prestanda.
Lars Burmeister, CEO Gabriel Keramik
Timmernabben 1 juli 2015
120 C
170 C
°
°
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
. Complies also with the following standards DINplus, BImSchVo II, 15a B-VG.
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Thermal output 156MJ
Nominal space heating output 4,5KW
Energy efficiency 92%
Fluegas temperature in flue spigot
At nominal heat output
At saftey test
120 C
170 C
°
°
SP. Technical Research Instute of Sweden NB0402 has controlled the declared
performance and released test report P800646-A.
Engineering Test Instute, Czech Republic NB1015 has controlled the declared
performance and released test report Nr.39-8796
DECLARATION of PERFORMANCE (DoP) according to Regulation (EU) 305/2011
No. G800-G861-CPR-150615
PRODUCT
Product type: Slow heat release appliance (SHRA) fired by solid fuel
Type & serial no. Gabriel Kakelugnar 800-serie (G820 - G861)
Model: G820 Strömsrum, G830 Borgholm, G840 Ekeby, G855 Kungälv,
G860 Avanti, G861 Avanti.
Intended use: Space heating in residential buildings
Fuel type: Wood logs
MANUFACTURER
Name AB Gabriel Keramik
Address Strandavägen 62, 38052 Timmernabben, SWEDEN.
CONTROL
According to AVCP System 3
European Standard EN15250:2007
Test institute SP. Technical Research Institute of Sweden NB0402
Has controled the declarerd performance and released test report P800646-A
Engineering Test Institute, Czech Republic NB1015
Has controled the declarerd performance and released test report nr. 39-8796
DECLARED PERFORMANCE
Essential character istics Performance Harmonized technical
specification
Reaction to fire A1 WT
Distance to combustable Behind 50mm
material Side 300mm
Ceiling 50mm
Risk for burning fuel falling out Pass
Emission of combustion products CO 0,1%
NOx 78mg/m3
OGC 46mg/m3
PM 37mg/m3
Surface temperature Pass
Cleanability Pass EN 15250:2007
Mecanical resistance Pass
Release of dangerous substances Pass
Thermal storage capacity Max: 2,9h after start
50% av max: 8,0h from max
25% av max: 17,2h from max
Technical description
CE-marking
The Gabriel tiled stoves are built with an ingenious
module system of refractory heat accumulating
material, consisting of an inner core and an outer
mantle, which are separated from each other. The
inner core absorbs a large part of the heat expansion
and reduces the furnace heat movement. The efficient
5-channel flue gas principle gives a high energy
efficiency and radiates a uniform and pleasant heat
into the room over a longer period.
The Gabriel tiled stoves can either be rear connected to
an existing approved chimney, or top mounted with a
prefabricated module steel or precasted block chimney.
A building permit is needed when building a new tiled
stove. Before starting to fire, the tiled stove installation
has to be inspected and approved by the Building
Control Officer. (See local and national regulations
regarding installation of fire places.)
The Gabriel tiled stoves are CE-approved by the
accredited test laboratory SP Technical Research
Institute of Sweden, and fulfil the environmental and
safety requirements stipulated in the new European
standard for “Slow heat release appliance fired
by solid fuel”. The stoves carry the CE mark by
The Gabriel tiled stoves are Swedish products and
fulfill the requirements for CE-marking, meaning
that they comply with EU health, environmental and
safety requirements. CE stands for Communaútes
Européennes. CE-marked products can be produced
and sold in every member country of EU and EES
community without any national product restrictions.
A CE-marked product is normally provided with
the document “Declaration of Performance”
in which the manufacturer assures that the product
fulfills the requirements designated by EU.
SP, Sweden’s Technical Research Institute, and the
Engineering test Institute of the Czech Republic meet
the environmental and safety requirements in the
new EU standard for the slow heat release appliance
(SHRA). The stoves also complies with the German
standards DINplus, BImSchVor 2, and the Austrian
15a B-VG.
G860 Avan, G861 Avant, G862 Avan.
Tests and approvals
New installation / building registration
A building permit from the local housing authorities is required when building a tiled stove. You shall also consult
your chimney sweep before building the stove. Weight from 1300 to 1800 kg. Bearing support is required.
GABRIEL KERAMIK AB
3
Foreword
General
Gabriel tiled stoves consist of prefabricated modules,
cast from fireproof material. The stoves should be
built by an approved tradesman.
A building permit is needed when building a new
tiled stove. Before starting to fire, the tiled stove has
to be inspected by the Building Control Officer, (see
local and national regulations regarding installation
of fire places).
Distance and measurements
As to the following pictures in this manual you place
the first module 50 mm from a combustible wall. A
non-combustible hearth shall be placed on the floor
in front of the stove (for size, see local regulations).
A 300 mm free space is needed in front of the soot
holes on each side of the stove. The hole in the
base for inlet air to the convection heat must not be
blocked. The manual’s control measurements (page 5)
are very important, while the other measurements
should be seen as a guide during the assembly.
Support
The foundation and floor support of the stove has to
be approved before assembly.
The weight of the stove is between 1300-1800 kg
depending on the model and flue connection.
Therefore the foundation requires sufficient bearing
capacity and shall be checked and approved in
accordance with the building permit, (consult your
local building authorities).
Thickness of joints
The joints between the modules are approx.10 mm.
Use a suitable wet brush for neat, tight joints.
Explanation of symbols/foreword
Marking with a pen
Important positions, areas for sawing and
placing of mortar are marked with a pen.
Control measurement
Shows important measurements during
assembly.
Trowel
Shows where the clay mortar is placed.
Rendered areas
Shows the areas that shall be rendered
with clay mortar.
Saw
Shows where the prefabricated modules
should be sawn.
Insulation
Shows where you place the insulation.
Flue connection
Gabriel stoves can be either rear or top connected.
A prefabricated flue can be directly connected on the
top of the stove. Check with your local dealer for the
best solution.
Step-by-step installation
Please follow the step-by-step assembly and pay
attention to the control measurements that are shown.
A certain tolerance is allowed but make sure the
control measurements are kept as it has a profound
impact on the tiling, which is to follow.
The thickness of joints should be approx.10 mm. For
good adherence, wipe the contact surfaces with a
squeezed sponge before jointing.
During the assembly the outer rings are always to be
one step ahead of the inner blocks.
Equipment
Trowels, brick layer, a long water level, radiator
brush, folding rule, chisel, buckets, sponge, rubber
mallet, covering plastic, angular grinder, hack saw, 2
ladders, joint sponge, wooden wedge.
Material included in the delivery
• Clay and sand - Clay mortar mix: 1:3½ (1 part
of clay to 3½ part of sand).
• Tile adhesive
• Grout
• Silicon - if during transport a module is broken it
can easily be fixed with the supplied heat-resistant
silicon or clay mortar by gluing the pieces together.
Safety instructions
Read these instructions carefully before
starting the assembly. Incorrect assembly
can cause serious damage and fire risk.
Make sure prior to the assembly that the
building permit is approved and that the
local chimney sweep has approved the
installation.
GABRIEL KERAMIK AB
4
Toppanslutning 2190 mm
Bakanslutning C/C 2115 mm
Preparations
Measurement for ø 150 mm flue pipe connection
Top connection 2190 mm
Rear connection c/c 2115 mm
Measurement for ø 125 mm combustion air inlet connection
340 mm
ø
125 mm
Combustible wall
Base block
190 mm
ø
150 mm
Combustible wall
GABRIEL KERAMIK AB
5
1551
1908
1351
1151
951
0
293
558
Ingen fog
1811
1613
1415
1217
1020
293
1170
440
220
183
10
367
550
197
395
593
791
558
0
2030
2190
3
3
3
4
5
9
9
9
9
9
9
9
9
9
13
14
15
3
3
2
1 *
3a
2
1
6
6
6
6
6a
7
2
8
8
8
8
8
10
11
11
12
12a
No joints
* 1–17 shows the numbers of all parts, see page 6.
Control and guide measurements (all measurements in mm)
Outer mantle
Inner core
= Control measurement
Floor level
Important measurements • AVANTI
560 mm
880 mm
35 mm50 mm
Distance to ceiling (50 mm)
min. 50 mm
Body
Combustible ceiling
Base block
Combustible wall
Radiation
plate
Distance to wall (50 mm)
GABRIEL KERAMIK AB
6
Start A
5
4
3
3
3
3
3a
3
2
1
17
16
15
14
13
9
9
9
9
9
9
9
9
9
8
7
6a
6
6
6
6
8
8
8
8
8
11
11
12a
12
10
Overall installation sequence
GABRIEL KERAMIK AB
7
min 50
min 50
25 mm
25 mm
293 mm
1
1
2
2
3
Assembly
Mark on the floor exactly where
the stove is going to be placed.
The opening for convection air
(fan) can be either from the left or
right side by turning the baseblock
up-side-down.
Set the base block (1) with a
10 mm thick layer of mortar on the
prepared floor. Make sure the regulation distance to the wall is kept.
Level vertically and horizontally.
Check the distance to the
wall (min. 50 mm)
Set the firebox block (2) with
mortar. Level vertically at the rear
with the baseblock.
Seal/insulate between the
firebox blocks.
Check that the height is
within the tolerance
(293 mm).
Before starting the assembly,
make sure that the support is
approved according to your
building permit and that it is in
level with the floor.
GABRIEL KERAMIK AB
8
3
3a
100 mm
6
4
5
6
Assembly
Set the outer ring (3) with mortar.
Seal/insulate between the
firebox blocks.
Set the outer ring (3a) with mortar.
Be aware of the soot hole
dimension (ø100 mm)
Level vertically and horizontally.
For a better joint, wipe
the contact surfaces with
a squeezed sponge.
Set the firebox block (6) with
mortar.
The firebox block must not touch
the outer rings (the firebox block
must be allowed to expand freely
without affecting the outer ring).
Seal with insulation at the front
edge of the U-formed blocks. Make
sure the soot hole is min. 100 mm.
Level vertically and horizontally.
Check the height, see page 5.
Make sure that no mortar
falls between the firebox
block and the outer ring
Insulation
GABRIEL KERAMIK AB
9
100 mm
100 mm
3
105 mm
6
3
7
8
9
Set the outer ring (3) with mortar.
Level vertically and horizontally.
Make sure there is space for soot
hole and flange.
Assembly
Set the second firebox block (6) on
top of the first one. Make sure that
no mortar falls between the blocks.
Seal with insulation at the front
edge of the U-formed blocks.
Level vertically and horizontally.
Make sure that no mortar
falls between the firebox
block and the outer ring
Set the outer ring (3) with mortar.
Level vertically and horizontally.
Check the heights, see page 4.
GABRIEL KERAMIK AB
10
3
6
6
10
11
12
Assembly
Set the third firebox block (6) on
top the second one.
Make sure that no mortar falls
between the blocks. Seal with
insulation at the front edge of the
U-formed blocks.
Level vertically and horizontally.
Set the outer ring (3) with mortar.
Level vertically and horizontally.
Make sure that no mortar falls
into the expansion gap at the
back of the firebox blocks.
Set the fourth firebox block (6)
on top of the third one. Make sure
that no mortar falls between the
blocks. Seal with insulation at the
front edge of the U-formed blocks.
Level vertically and horizontally.
Make sure that no mortar falls
into the expansion gap at the
back of the firebox blocks.
GABRIEL KERAMIK AB
11
550 mm
4
3
550 mm
6a
13
14
15
Set outer ring (4).
Assembly
Set outer ring (3) with mortar.
Level vertically and horizontally.
Check that the height is
within tolerance (550 mm)
Set the fifth firebox block (6a)
on top of the fourth one. Make sure
that no mortar falls between the
blocks. Seal with insulation at the
front edge of the U-formed blocks.
Level vertically and horizontally.
Note! Remove any excess
mortar that has fallen to the
bottom in the left and right
smoke gas channel. Clean
the channels with a wet
brush.
Make sure that no mortar falls
into the expansion gap at the
back of the firebox blocks.
GABRIEL KERAMIK AB
12
7
min.
500
1100 mm
5
9
16
17
18
Assembly
Cut the insulation.
Set the top of the firebox block (7)
in mortar.
Before continuing above the
firebox opening, construct
a prop to support both the
outer ring and the firebox
top block as shown in the
picture. This will enable you
to continue without disturbing the vertical measurements as you progress.
The support will also be of
help when tiling above the
firebox.
Set the outer shelf block (5) with
mortar.
Cut a piece of insulation to seal the
space under the shelf.
Check that the height is
within the tolerance
(1020 mm).
Set the outer ring (9) with mortar.
Level vertically and horizontally.
GABRIEL KERAMIK AB
13
8
1506 mm
8
9
8
9
8
9
8
9
8
9
8
9
19
20
Assembly
Carefully centre and set the outer
rings with mortar (9).
Make sure that the outer ring (9) is
one step ahead of each inner
block (8) - set without mortar during the assembly.
Outer rings and inner blocks must
not be in contact. Level vertically
and horizontally.
Check the control measurements,
see page 5.
For a better joint, wipe
the contact surfaces of the
outer rings with a squeezed
sponge. Afterwards gently
brush the mortar joints
with a wet radiator brush.
Place the inner block (8) on top
of the firebox block (7) without
mortar joint. Make sure that
this and the following blocks are
in level and do not ignore any
irregularities.
GABRIEL KERAMIK AB
14
9
10
11
21
22
23
Assembly
Set outer ring (9) with mortar.
Level vertically and horizontally.
Set the “church roof” (10).
Level vertically and horizontally.
Place a thin strip of insulation, 2–3
mm, between the block and outer
ring to prevent soot accumulation.
Set the “flame protection” block
(11) with mortar.
Level vertically and horizontally.
GABRIEL KERAMIK AB
15
1811 mm
9
12
9
24
25
26
Assembly
Set outer ring (9) with mortar.
Level vertically and horizontally.
Set the “divider” block (12) in
mortar.
Level vertically and horizontally.
Set outer ring (9) with mortar.
Level vertically and horizontally.
GABRIEL KERAMIK AB
16
12a
11
13
27
28
29
Assembly
Set the “flame protection” block
(11) and the “divider” block (12a)
with mortar.
Level vertically and horizontally.
The “divider” block (12a) and
“flame protection” block (11) must
be 2-4 mm below the outer ring to
leave enough space for the whole
inner core to expand upwards.
Place the allocated insulation strip
on top of the “divider” and “flame
protection” blocks.
Smear a small string of wet mortar
just to fix the insulation to the following top lid.
The insulation shall function as an
expansion gap towards the divider
so that the inner block can move
vertically.
Set the top lid (13) with mortar.
Level vertically and horizontally.
Don´t forget the insulation
strips.
GABRIEL KERAMIK AB
17
2125 mm
14
15
30 mm
5 mm
30
31
32
5 mm
Assembly
Set the “damper” lid (14) with
mortar. Level vertically and horizontally.
Check that the height is
within the tolerance (2030
mm)
Set the damper in a bed of mortar
and make sure it runs freely.
The inside of the blocks shall be
rendered with clay mortar (easiest
done before the assembly).
Top flue connection
Set the blocks (15) with mortar.
Join the two blocks together with
the heat-resistant silicon or mortar.
Rear flue connection to an
existing chimney. Cut the back of
the blocks for a suitable connection.
Render and brush the soot
channel surfaces.
Make sure the damper runs
freely.
The two blocks (15) shall
be set in mortar 5 mm
inside the vertical line of
the body. Except for the
rear where they shall be in
line with the body.
GABRIEL KERAMIK AB
18
16
33
34
17
35
17
Set the small lid (16) in mortar. If
needed, cut to size for the either of
the two flue pipe installations.
Assembly
The supporting pieces (17) shall be
adjusted according to the size of
the crown tiles.
GABRIEL KERAMIK AB
19
18
19
20
The radiation plate installation
• Loosen and turn the upper heat plate
(19) so that the bent edge is towards the
stove body.
Screw it together with the lower heat
plate (20) as shown.
• Place the brackets (18) on the top of
the stove, secure with silicon.
When the stove body assembly is
completed:
• Hang the rdiation plate on the brackets
as shown.
Screwed
Radiation plate
Radiation plate installation
GABRIEL KERAMIK AB
20
IMPORTANT STEPS PRIOR TO TILING
• Mark the centre line (Picture1 page 21)
• Check that the floor is level.
• Check the body surface. Is it vertical? Be aware that you must compensate for any
irregularities.
• All tiles must be level - vertically and horizontally.
• Adhesive shall be applied on both tiles and body with an 8 mm toothed trowel.
(Picture2 page 21)
• A joint width of approx. 3mm is recommended. The tiles are handmade with
tolerance and joints could vary accordingly. The overall appearance is important.
We recommend wooden wedges.
• Seal with adhesive between tiles and body around the firebox and the soot holes.
• Do not block the air inlet hole/grate for convection heat.
• Corner tiles are fixed to create a shadow line as shown (Picture 3 page 21).
• Keep to the marked lines while tiling (Picture 3 page 21).
• Be sure that the rear edge is straight towards the wall. (Picture 3 page 21)
• Start tiling from the bottom centre and tile towards the sides.
• The tiles are hand-made - there might be some variations in measurements and colours.
Tiling and preparations
GABRIEL KERAMIK AB
21
Skugglist ca 2 mm
Recommended tiling
Applicera fix med tandspackel
både på stomme och kakel enligt bild.
Loda in centrum
Applicera fix med tandspackel
både på stomme och kakel enligt bild.
Picture 1
Mark the centre
line
Picture 2
Adhesive shall be
applied on both tiles
and body with an
8 mm toothed trowel.
Picture 3
Be sure that the rear edge is
straight towards the wall.
Picture 4
Keep to the marked lines
while tiling
Shadow
lineapprox.2 mm
GABRIEL KERAMIK AB
22
RECOMMENDATIONS FOR THE TILE SETTING
The tiles are marked with letters according to the tile plan.
(Do not unpack all the tiles at the same time as they may be mixed up and placed in the
wrong position.) To get a nice end result, we recommend to unpack the tiles row by row as
you progress following the letter markings on the wrapping (Picture 6, page 23).
1
Start by positioning the tile “Nr. 5” in the center, then continue to the sides and check
that the last tiles “A” and “Nr. 10” are protruding about 5–10 mm from the edge of
the base block (Picture 5 below) and at the same distance to the wall.
2
Tile around the fireplace. Measure and check the diagonals so that they are equal.
Make sure that the tiles are level and plumb by placing a level on both tiles (M and
Nr. 1, and M and Nr. 3).
3 4
Continue with the corner tiles “U” and go to the wall. Keep a straight line at
the back. Have in mind the “shadow line” of about 2 mm the corner tiles provide.
(Picture 3 page 21).
5 6
Repeat the procedure 3 and 4 above.
7
The shelf should be set with mortar. (Picture 7 page 23).
8 –12
Start from the center and work yourself out towards the sides. Make sure to keep a
straight line at the rear as well as the highlighted lines.
(Picture 3 and 4 page 21).
Recommended tiling
Nr. 10
Nr. 10
Nr. 9
A
A
UU
Nr. 6Nr.4
Nr. 5
Nr. 9
The tiles protrudes
about 5–10 mm
Block base
Adhesive
Tile
Picture 5
GABRIEL KERAMIK AB
23
Tiling - Assembly
Nr.16
Nr.15
Nr.14
Nr.1 Nr.2
Nr.11
A
Nr.11
A
M M
Nr.4 Nr.5 N r.6
Nr.16
Nr.15
Nr.14
Nr.9
Nr.10
Nr.3
Nr.12
B
A AB
A AB
2
1
3
4
5
6
7
8
9
10
11
Mortar
Shelf
Picture 6
Picture 7
Start from the center
GABRIEL KERAMIK AB
24
80/125 80/100
35
37
36
Cassette assembly in round and rectangular tiled stoves
Outdoor inlet air
Mount the reduction flange to the flexible tube and
connect the flange and tube to inlet air through the
floor
Indoor inlet air
Mount the reduction flange to the flexible tube and
connect the flange and tube to inlet air through the
base.
Place the enclosed rockwool
sheet in the firebox. Cut out a
square hole – same size as the
hole in the fire box block.
Fit in the cassette so that the steel
flanges round the cassette are
inside the tiles and the brass frame
is in contact with the tiles.
Note! If the cassette does not fit
correctly at the bottom edge this
can be compensated by removing
some rockwool in the forward
edge. Alternatelive a thin layer
of mortal can be laid at the rear
edge under the rockwool plate.
Thereafter the cassette should rest
stable and even on the bottom. The
brass frame should at the same
time fit tightly against the tiles.
NOTE!
The cassette is installed in
the same way in round and
rectancular stoves.
GABRIEL KERAMIK AB
25
38
39
40
Cassette assembly in round and rectangular tiled stoves
Pass the flexible tube through the
hole in the cassette bottom and fit
it over the connecting flange and
fasten the flange plaate.
Mount the damper in the bottom
of the cassette, do not forget the
cotter pins.
Make sure the damper has a free
action.
Fasten the cover plate.
GABRIEL KERAMIK AB
26
20mm
41
42
43
Cassette assembly in round and rectangular tiled stoves
Mount the vermiculite plate in the
bottom.
Protect the brass frame and tiles
around the cassette with ma
sking tape to ensure a neat silicon
seal.
When the cassette is in perfect
position, pull it out again approx.
20 mm and apply a silicon string
just inside the edge around the
brass frame, then push the cassette
back in. Even the seal with a wet
finger (to dip the finger in water
with dish-washing detergent is
an easy way to get a neat silicon
seal). Remove the masking tape.
Insulate behind the cassette,
around the sides and in the front
edge between the cassette and the
body.
NOTE!
The cassette is installed in
the same way in round and
rectancular stoves.
GABRIEL KERAMIK AB
27
1
2 3 4
44
45
46
Cassette assembly in round and rectangular tiled stoves
Install the last vemiculite plates on
the two tubes in the
cassette and push it as far back
as possible. This improves the
combustion and forces the flame
forward.
Cut the sealing block to shape,
use e.g a hack saw blade.
Ensure that it fits exactly and
seals around the base block
walls.
Make sure the sealing block is not
pushed to far in as it will restrict
the inlet convection air flow to the
cassette.
Press the fan carefully into the pre
cut hole in the sealing block.
Note! The fan must be mounted so that air is sucked into the
fan. The air flow passes through
channels in the cassette and exit
through the upper front edge.
Fan installation in round and rectangular stoves
Insert the steel plate vertically and
over the cassete. Turn the plate
horizontally and pull it back to be
in close contact with thefire box
block (7) and at the same time is
wedged into the space between
the cassette and the body, see
pictures 3 and 4.
Extra large glass door
enhances the fire side
comfort
Fan for efficient
direct heat circulation
Low temperature flue gas
outlet
Inner core
Outer mantle
Expansion area
Heat accumulating,
dense, fire-resistant
material for long-lasting
heat radiation
Fan controlled direct heat through
channels in the hot air cassette for
efficient heat circulation
Connection for combustion
air from the outside
The traditional
5-channel flue gas
principle is still
incomparable
Airflow on the inside keeps
the glass cleaner
GABRIEL KERAMIK AB
info@gabriel-keramik.se | www.gabrielkakelugnar.se
Tel. +46(0)499-233 00
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