Gude Basic 6T/W Translation Of Original Operating Instructions

Basic 6T/W
English – GB
Translation of original operating instructions WOOD SPLITTER
#02020
© Güde GmbH & Co. KG - Birkichstrasse 6 - D-74549 Wolpertshausen - Germany
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A.V. 2 Any reprints, even partial, are subject to approval. Technical changes reserved! Pictures just for illustration purposes !
Please read carefully the Operating Instructions before putting the appliance into operation
Translation of original operating instruction.
Marking on the appliance
Explanation of symbols
The following symbols are used in these Operating Instructions and/or on the appliance:
Product safety:
Environment protection:
Dispose waste professionally
so as not to harm the
environment.
Packing cardboard material
may be delivered to collecting
centres for recycling.
Product corresponds to
appropriate standards of the
EU
Prohibitions:
General prohibition
(in connection with another
No touching inside!
icon)
No pulling the cable!
Not to be used in closed
rooms!
Machine may only be
operated by one person
Warning:
Warning/attention Warning against tripping!
Any damaged and/or
disposed electric or electronic
devices must be delivered to
Interseroh-Recycling system
with serial number
appropriate collection centres.
Package:
Protect against humidity!
Careful – fragile!
This side up.
Technical data:
Connector Engine power
Revolutions Splitting force
Keep a sufficient safe
Warning! Risk of getting
distance!
Warning! Flying parts!
Warning! Hand injury by
splitting cross!
Warning against dangerous
voltage!
Commands:
Read the Operating
Instructions before use
Use safety gloves Use safety shoes!
CAUTION! Please read the
Operating Instructions before
operating the machine!
Use protective glasses and
earphones!
jammed!
Max. diameter of the cut wood Max. length of the split wood
Table size app. Weight
Sonstiges:
Before operation, heat oil for 1
minute by pressing one
protective handle.
Keep one operating arm
pressed down when starting
the splitter!
During operation, the oil
gauge must be screwed out
by at least 2 full turns. During
Rotation direction
transportation, the oil gauge
must be screwed in.
Appliance description (pic. 1)
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1. Handle
2. Splitting knife
3. Clamping plate
4. Service arm
5. Handle covering
6. Table holder (in front)
7. Table blocking
8. Splitter table
9. Wheels
10. Switch / plug
11. Lift adjusting rod
12. Motor
13. Table holder (side)
Appliance
BASIC 6T/W WOOD SPLITTER
Robust design, splitting knife out of special steel, all steel parts with high-quality powder coating, high-quality hydraulic pump. Engine with overheating fuse.
Use as designated
The log splitter has exclusively been designed to split wood along fibres.
Installation, maintenance, repair, etc. instructions must strictly be followed to prevent risks and damage.
When splitting, it is necessary to make sure the split wood is only fitted on the grooved sheet of the supporting plate or on the grooved sheet of the splitter table.
The machine cannot be used for works other than for which the machine has been designed and that are specified in the Operating Instructions. Any other use is a use in conflict with the designation. The manufacturer will not be liable for any consequential damage and injuries. Please be sure to know that the machine has not been designed for industrial purposes.
Guarantee
The guarantee relates exclusively to faults caused by material defect or manufacturing defect. Original proof of purchase with the purchase date needs to be attached for claims in the guarantee period.
The guarantee does not cover any unauthorised use such as appliance overloading, violent use, damage by third party or foreign items. The failure to follow the Operating Instructions and assembly instructions and ordinary wear and tear is not included in the guarantee.
Technical data
Technical data: 230 V~50 Hz Connector: 3000 W P1 / S6 40% Engine power: 2800 revolutions a minute Engine revolutions: 6 Tonnen Max. splitting force: 485 mm Max. splitting lift: 4-5 cm/s Forward feed rate: 10-12 cm/s Backward feed rate: 4 l (Ölsorte: HLP 46) Max. log length: 570 / 770 / 1060 mm Splitter’s post: 100 mm x 100 mm Max. diameter of split wood: ca. 400 mm max. hydraulic pressure: 210 bar Table dimensions: ca. 360 mm x 280 mm Weight: 98,5 kg Order No. 02020
Safety instructions
General
For safety reasons it is necessary to respect and follow safety instructions specified in these Operating Instructions and instructions on the appliance relating to appliance operation, maintenance and repairs.
Operating staff Using the wood splitter can be associated with some risks. Therefore only trained and experienced persons can handle the appliance and work with it. The operating staff must wear tight, close-fitting clothing and protective shoes.
Caution: When splitting, dry and mature wood may get intensely shot out and injure the face of the operator. Please wear appropriate protective clothing!
Workplace
To ensure safe wood splitting, it is necessary that the workplace is flat and enables stability keeping and sufficient free moving. All obstacles need to be removed from access paths when bringing the splitter and taking it away. Sufficient workplace lighting must be ensured.
Make sure no persons are present in the workplace
during appliance operation or make sure they keep a sufficient safe distance.
The log splitter has been designed to be operated by 1 person. Two or more persons must never work with the appliance.
Work preparation
Current supply needs to be interrupted by pressing the red button on the switch and disconnecting the plug at any repairs or maintenance work and when leaving the wood splitter.
Interrupting the current supply by putting the switch to OFF position is not sufficient. GÜDE wood splitters are
fundamentally supplied with hardened splitting knives. However, if you detect any slight deformation of the knife edge after splitting wood containing any invisible foreign particles, e.g. out of concrete, steel, etc. then remove it by a file or grinding off. Keeping the splitting knife permanently sharp increases the working output.
TIP: Occasionally grease the splitting knife with fat (for problem wood).
The function of safety equipment (especially the two­lever operation) needs to be checked before the splitter is put into operation for the first time.
ATTENTION! Make sure the splitting table is safely secured to the splitter before the splitter is put into operation.
Entsorgung
Die Entsorgungshinweise ergeben sich aus den Piktogrammen die auf dem Gerät bzw. der Verpackung aufgebracht sind. Eine Beschreibung der einzelnen Bedeutungen finden Sie im Kapitel „Kennzeichnung“.
Entsorgung der Transportverpackung Die Verpackung schützt das Gerät vor Transportschäden. Die Verpackungsmaterialien sind in der Regel nach umwelt­verträglichen und entsorgungstechnischen Gesichtspunkten ausgewählt und deshalb recycelbar. Das Rückführen der Verpackung in den Materialkreislauf spart Rohstoffe und verringert das Abfallaufkommen. Verpackungsteile (z.B. Folien, Styropor®) können für Kinder gefährlich sein. Es besteht Erstickungsgefahr! Bewahren Sie Verpackungsteile außerhalb der Reichweite von Kindern auf und entsorgen Sie sie so schnell wie möglich.
Operating staff requirements
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The operating staff must carefully read the Operating Instructions before using the appliance.
Qualification
Apart from the detailed instruction by a professional no special qualification is necessary for using the appliance.
Minimum age
Only persons over 18 years of age can work with the appliance. An exception includes youngsters if they work within their professional education the purpose of which is to obtain knowledge supervised by a trainer.
Inspections and servicing (pic. 2+7+10)
Safety instructions for inspections and servicing:
Only a regularly serviced and treated appliance may be a satisfactory aid. Inadequate servicing and maintenance may lead to unforeseen accidents and injuries.
Never use aggressive cleaning agents to clean the
appliance. That could damage or destroy the appliance.
Unplug the appliance.
Have any repairs and servicing of the electrical
equipment provided by electricians only.
All protective and safety equipment must be immediately refitted after repairs and servicing works are finished.
The following is recommended (pic. 2):
Splitting knife
The splitting knife is a component that is subject to quick
wear and must be ground down additionally if necessary. That will increase the splitting output and protect the splitter. Tip: lubricate the splitting knife with fat!
Two-hand protective equipment
The combined holding and clamping equipment must run
easily. From time to time, lubricate it with a few drops of oil.
Splitting post
Every time the appliance is to be used, lubricate the
splitting post with fat. That will increase the service life of the sliding jaws (pic. 2/A). Pull the splitting post out to the full extent and equally apply multi-purpose fat to all 4 sides of the splitting post.
Movable parts
Keep the splitting knife guide clean (remove any dirt,
splinters, bark, etc.). Slide rails to be lubricated with fat.
Hydraulic equipment
Hydraulic connections screwing should be checked for
leaking and wear. Tighten the screwing if necessary.
Checking the hydraulic oil level (pic. 7+10):
Check the hydraulic oil level only when in a cold
condition, feeder cable disconnected and splitting post pulled in.
On the oil level dipstick there are two notches – the lower (pic. 10/1) is the minimum hydraulic oil limit level in the tank and the upper notch (pic. 10/2) is the maximum limit.
Unscrew the oil level dipstick (pic. 7/A) from the
opening.
Wipe the oil from the dipstick with a non-felt cloth.
Re-screw the dipstick in the opening.
Unscrew the filling screw with the dipstick again and
check whether the hydraulic oil upper limit is between both notches.
Change the oil once a year (pic. 7+10):
Unscrew the oil drain plug (pic.7/A).
Catch the waste oil (every model with different amount)
Dispose the waste oil in an environment-friendly manner
Re-screw the oil drain plug. No particles of dirt may get
in the oil tank.
Add the hydraulic oil up to the upper notch on the dipstick (pic. 10/2)
Try the wood splitter with no load several times.
Recommended hydraulic oil: DIN ISO HLP 46
Güde Art. No. 42004 Viscosity: 46 Oil amount: (see Technical specifications)
Oil to be added only when the splitting post is in the
engaged position. Hydraulic equipment:
Hydraulic hoses and couplings must be checked after app. 4 hours of operation whether tight and must be tightened if necessary.
Checking the appliance whether it is working properly
The hydraulic wood splitter is supplied in a ready-to-operate state. The following functional checks need to be carried out every time the appliance is to be used.
Let both switching handles go down and the splitting knife as low as app. 5 cm above the table
Lower one switching handle at a time – the splitting knife will remain in the selected position
Assembly of service arms, wheels, splitting cross and table (pic. 1+3+4+8+9)
Assembly of service arms - pic. 1+3
Feed the service arm (pic. 1/4) into the switching cradle (pic. 3/C) and screw with hexagonal bolt (pic. 3/D), bed (pic. 3/E) and check nut. Tighten the check nuts to such an extent that the service arm could be moved. Now connect the service arm according to the described method on the right. Protective arches (pic. 3/F) on both service arms are always assembled using 2 bolts with cross groove (pic. 3/G).
TIP: Grease metal couplings with fat from above and below before that!
Assembly of wheels – pic. 4
Put the wheel axis with the foot lever (pic. 4/A) through both holes on the oil tank. Put the M6 socket-head screw (pic. 4/B) through the wheel axis and screw it with the check nut on the plate (pic. 4/C). Then install the turning wheel on both sides and secure it with a safety pin (pic. 4/D) on both sides. Slightly bend the safety pin to prevent falling out.
Work table mounted pic 8/9
The wood splitter is equipped with three table settings equipped. Thanks to the adjustable table position can be different lengths easily split wood.
1. Make sure that the hooks on the table lock on the pillar upwards.
2. Run the table in one of three designated devices (Fig. 9/A).
3. Fix the table by clicking on both sides provided the hook (Fig. 8/B) to the leadership of the working table can be locked.
Lift adjusting (pic. 5)
The working output can be increased for wood pieces smaller than app. 50 cm and for more wood pieces by shortening the backward movement of the splitting knife.
Proceed as follows:
Put a short piece of wood on the splitter table and move the splitting knife as low as app. 2 cm above the wood. Switch the splitter off (red button on the switch and disconnect the plug). Now you can shorten the backward movement using the fixed rod (pic. 5/B) by fixing the rod in the required height with the adjusting screw (pic. 5/A).
Area of application
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The appliance can only be used for wood processing. The split material must have the following dimensions:
- Minimum diameter: 120 mm Maximum diameter: 400 mm
- Wood splitting along fibre is only allowed.
- Risk of getting jammed at branchy wood when splitting.
- Jammed piece of wood is released by tipping on the wood.
- Cutting the split wood out prohibited!
Electric/hydraulic connection (pic. 7)
Plugging
All splitters are fitted with undervoltage release in the switch in accordance with provisions of branch professional organisations “CE“, etc. The release prevents automatic starting of the appliance in case supply is interrupted as a result of power failure, unintentional unplugging, defective fuse, etc. The appliance must unconditionally be switched on again by pressing the green switching button. Wilful holding or blocking of the switching button with no directly earthed conductor automatically leads to switch failure. In this case that can subsequently be identified the guarantee expires.
The appliance meets EN 61000-3-11 requirements and is subject to special connection conditions. That means that use on optionally selected connection points is inadmissible.
The appliance can lead to occasional voltage fluctuations under unfavourable power conditions.
The appliance is only designated to be used for connection points not exceeding the maximum allowed impedance of Z
= 0,233 Ω.
max
As a user, you must make sure your connection point on which you want to use the appliance meets the above­mentioned requirements – after agreement with your electricity supplier if necessary.
Hydraulic equipment Tightness needs to be checked at hydraulic hoses and couplings after app. 4 running hours and tighting must be provided if necessary.
Hydraulic oil/tank
Common hydraulic oil (e.g. HLP 46 or oil of different producer of identical viscosity) can be filled in all splitters. Oil change is not necessary.
Vent the tank before each operation by screwing the filling screw out and in (pic. 7/A).
Operation
Attention: Make sure wood is cut at right angle, if
possible, and seated closely on the splitting table. Cross­cut or extremely branchy wood can slide or bend the service arms.
Always put wood on surfaces (tables) designated for
this purpose (never on the frame). That could damage the splitter.
1. Start the engine by pressing the green switching button.
2. Keep the feeder cable as short as possible at 230 V
models and select as big cross section as possible.
3. When the temperature is low, let the splitter run idle
for app. 15 minutes so that oil warms up to corresponding temperature.
4. Put the split material on the table and hold it using
clamping plates on the lever.
5. Splitting starts by pressing both levers down (as soon as
the splitting knife enters wood tip the lever slightly out while pressing it down. This will prevent holding sheets (arms) from bending).
6. Lift at least one lever after you have finished splitting – the splitter pillar will automatically go up.
It is strictly prohibited to operate the wood splitter in
two persons with one holding wood and the other one pressing on the clamping plates. Blocking one lever (clamping plate) is prohibited, too.
Transport instructions
Transport
All wood splitters are fitted with big wheels. Grasp the handle on the splitting pillar with one hand and handle above the engine with the other hand and slightly tilt the splitter to you for transport purposes. The splitter can effortlessly be moved in this position.
To prevent hydraulic oil leakage, never transport the splitter laid down. Always let the splitting knife go absolutely down for transport.
Residual risks and protective measures
Warning!!! Taking out of operation, any change, blocking, disassembly, changeover or assembly of all parts on safety and protective equipment of the appliance is strictly prohibited and can have serious consequences, i.e. life threatening injuries if not observed.
The producer cannot be held liable for material damages or injuries caused as a result of such negligence. All guarantee claims towards the producer immediately expire at each of the above-mentioned negligence.
The splitter can only be operated by one person. Remove wood remnants that could block or negatively influence the safety and service elements near the splitter and workplace during operation.
Maintenance
Do you have any technical questions? A claim? Do you need spare parts or the Operating Instructions?
You will be helped quickly and without needless bureaucracy at our webpage www.guede.com in the Services section. Please help us be able to assist you. To identify your machine when claimed, we need to know its serial No., order No, and year of production. All these details can be found on the type label. Enter the details below for future reference.
Serial No. Order No. Year of production:
Tel. +49 (0) 79 04 / 700-360 Fax: +49 (0) 79 04 / 700-51999 Email: support@ts.guede.com
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