Fypon Trellis – PVC User Manual
TM
Trellis - PVC
INSTALLATION INSTRUCTIONS
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Page 1 of 2
Materials needed:
• Tape Measure
• Pencil
• Safety Glasses
• PVC Compatible Fasteners
• Power Drill
• T10 & T25 Torx Driver
• Level
• ¼" & 5/8" Drill Bit
9
/16" Open End Wrench or Socket & Ratchet
•
3
/16" & ½" Masonry Drill Bit (for concrete application)
•
1. Ledger Strip Location
The ledger strip is used to support the rear most beam assembly. Mark a line in the center above the door where the trellis is to be mounted
and in the center of the ledger strip provided. Determine the height that the beams are to be mounted above the door. The top edge of the
ledger strip will be located at this height.
2. Ledger Strip Installation
To mount the ledger strip, ¼" holes must first be drilled through it to accommodate the fasteners. 4 fasteners are required per bracket. If
mounting into concrete, holes must be pre-drilled using a 3/16" masonry drill bit as the fasteners supplied require it. Attach the ledger strip to
the mounting surface with the appropriate fasteners.
3. Bracket Mount Installation
Before mounting the bracket mounts to the mounting surface, ¼" holes must be drilled through them to accommodate the fasteners. It is
recommended that a minimum of 4 holes be drilled into the bracket mounts at the approximate locations. Make sure to butt the bracket
mounts up to the ledger strip and making sure the tops of the bracket mounts are even with the top of the ledger strip. If mounting into concrete, holes must be pre-drilled using a 3/16" masonry drill bit as the fasteners supplied require it. Attach the bracket mounts to the mounting
surface with the appropriate fasteners.
4. Attaching Brackets
Once the bracket mounts are installed the brackets may be attached to them. Slide a bracket onto the right bracket mount and use four
#8 x 2" FIN/Trim Head Screws supplied to secure it in place. Repeat this for the left bracket.
5. Mounting the Beam Assembly
Before mounting the beam assembly, holes must be drilled in the rear beam to accommodate the fasteners. It is recommended that at least 4
holes be drilled into the rear beam.
6. Concrete Hole Location and Size
If mounting into concrete, holes must be pre-drilled using a ½" masonry drill bit as the fasteners supplied require it. Use the beam assembly
as a template to mark for these hole locations. Set the beam assembly on top of the ledger strip and brackets. Attach it to the mounting
surface with the appropriate fasteners. Make sure the beam assembly is centered with the door. Finish by toe screwing the beam assembly to
the left and right brackets using two #8 x 2" FIN/trim head screws.
7. Finishing
All exposed fastener heads can be countersunk and fill with a lightweight spackling. Allow the spackling to cure then sand flush to the
PVC surface.
Continued on next page
Fypon, Ltd. 1750 Indian Wood Circle Maumee, Ohio 43537 1.800.446.3040 www.fypon.com
Trellis - PVC Continued
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General Installation Notes
Any adhesives, sealants, fillers or paint used must be compatible with the material that is being installed (see manufacturer’s recommendations in the
Finishing and Adhesives section below). Always use corrosion-resistant mechanical nails or screws along with manufacturer’s recommended adhesive
product when installing all Fypon products. This combination provides a secure, long-lasting bond. Countersink all fasteners about 1/8" and fill with
product compatible filler. Exterior installations should be finished using a manufacturer’s recommended caulk to prevent water infiltration behind
siding, windows and doors. Some exterior installations, in particular new construction before siding is applied, may require a J-channel and/or
flashing to prevent water infiltration. Installers must determine which installation technique is best for the specific situation.
Finishing and Adhesives
Polyurethane (PUR) – Fypon polyurethane products are factory primed. Depending on product location, always use interior/exterior-grade, PUR
compatible adhesives, sealants, and fillers when installing Fypon products. Consult the manufacturer’s recommendations for your particular
climate and the substrate you are installing to.
Cellular PVC – Depending on product location, always use interior/exterior-grade, PVC compatible adhesives, sealants, and fillers when installing
Fypon products. Consult the manufacturer’s recommendations for your particular climate and the substrate you are installing to. If painting is
desired, a 100% acrylic latex paint with a Light Reflectance Value (LRV) of 55% or higher must be used. Applying paint with an LRV of 54% or
lower will void the warranty.
IMPORTANT:
Please read these installation guidelines thoroughly before beginning installation. Please note that these guidelines are provided only to assist with the installation of Fypon moulding
and millwork products. Modified procedures may be required in order to meet specific situations, unique applications and local building codes. The manufacturer does not, under any
circumstances, warrant the installation of its products. Be sure to wear appropriate protective clothing, gloves and safety glasses when working with any tools. Installer should check
for and relocate all electrical wiring within the proposed installation area, as needed (be sure to disconnect all electric power before working with any electrical wiring and follow all
applicable local electrical codes and safety procedures).
Fypon, Ltd. 1750 Indian Wood Circle Maumee, Ohio 43537 1.800.446.3040 www.fypon.com
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