Future Design FDC-C22, FDC-C62, FDC-C82, FDC-C83, FDC-C42 Quick Operation User Manual

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PID+ Fuzzy Logic Process Controller C22/C62/C82/C83/C72/C42/R22
Quick Operation User Manual
FDC_C-Series_Quick_Operation_User_Manual_UMQOC621A.doc Page 1 of 20
UMQOC621A
Quick Operation Manual C22/C62/C82/C83/C72/C42/R22
1. DISPLAY AND KEYS:
During power-up, the upper display will show PROG and the lower display will show the Firmware version for 6 seconds.
SCROLL/ENTER KEY:
Press
UP KEY: DOWN KEY:
RESET KEY:
This key is used to increase the value of the selected parameter.
This key is used to decrease the value of the selected parameter.
This key is used to:
1. Revert the display to the home screen.
2. Reset a latching alarm once the alarm condition is removed.
3. Stop manual control mode, auto-tuning mode or calibration mode.
4. Clear an auto-tuning or communication error message.
5. Restart the dwell timer when the dwell timer has timed out.
6. Enter the manual control menu if failure mode occurs.
2. MENU FLOWCHART:
This key is used to select a parameter to be viewed or adjusted.
for the next parameter. Press and key for return to the previous parameter.
5 Sec 6.2 Sec 7.4 Sec 8.6 Sec 9.8 Sec
User Menu Setup Menu Manual Mode Auto-Tuning Mode Calibration Mode
SCROLL/ENTER KEY: 1. Press and hold
2. Press and hold
3. Press and hold
4. Press and hold
2.1 User Menu: The below user menu
parameters are available depends on user’s selection.
FDC_C-Series_Quick_Operation_User_Manual_UMQOC621A.doc Page 2 of 20
for 6.2 seconds, display will show . Press and hold for 5 seconds to enter Manual Mode.
for 7.4 seconds, display will show . Press and hold for 5 seconds to enter Auto-Tuning Mode.
for 8.6 seconds, display will show . Press and hold for 2~3 seconds to enter Calibration Mode.
5 Sec 5 Sec 2~3 Sec
for 5 seconds, display will show . Press to enter the Setup Menu.
2.2 Setup Menu: The setup menu has
been categorized into eight categories as below.
1. bASE: Basic Menu
2. oUT: Output Menu
3. ALRM: Alarm Menu
4. EI: Event Input Menu
2.2.1 Basic Menu (bASE): Use
key to get bASE in the lower display, then use menu parameters.
key to enter basic
or
PV,SV
SP1
SP2
SP3
SP4
SP5
SP6
SP7
SFtR
CT1R
CT2R
DTM R
PASS
RUN
CYCR
STEP
TIMR
SEL1
SEL2
SEL3
SEL4
SEL5
SEL6
SEL7
SEL8
2.2.2 Output Menu (oUT): Use or
key to get oUT in the lower display,
then use
key to enter output menu
parameters.
or
SET OUT
5. SEL: User Select Menu
6. CoMM: Communication Menu
7. Ct: Current Transformer Input Menu
8. PRoF: Profile Menu
2.2.3 Alarm Menu (ALRM): Use
key to get ALRM in the lower
display, then use
key to enter alarm
menu parameters.
or
SET ALRM
or
SET bASE
OFS1
OFS2
OFS3
INPT
UNIT
DP
INLO
INHI
SP1L
SP1H
FILT
DISP
PB
TI
TD
RAMP
RR
RETY
RELO
REHI
RMSP
RINL
RINH
CODE
OFSTL
OFSTH
CALO
CAHI
SFT
SFL1
SFL2
SFtH
or
2.2.4 Event Input Menu (EI): Use or
key to get EI in the lower display,
then use
key to enter event input
menu parameters.
or
SET EI
OUT1
O1TY
O1FT
O1HY
CYC1
OFST
OUT2
O2TY
O2FT
CYC2
CPB
DB
PL1L
PL1H
PL2L
PL2H
A1F N
A1M D
A1H Y
A1F T
A1S P
A1D V
A1D L
A2O T
A2F N
A2M D
A2H Y
A2F T
A2S P
A2D V
A2D L
A3O T
A3F N
A3M D
A3H Y
A3F T
A3S P
A3D V
A3D L
A4O T
A4F N
A4M D
A4H Y
A4F T
A4S P
A4D V
A4D L
E1FN
SP2
E2FN
SP3
E3FN
SP4
E4FN
SP5
E5FN
SP6
E6FN
SP7
FDC_C-Series_Quick_Operation_User_Manual_UMQOC621A.doc Page 3 of 20
2.2.5 User Select Menu (SEL): Use
or
key to get SEL in the lower
display, then use
key to enter user select menu parameters. Up to 8 parameters by selecting SEL1~SEL8 can be put in the User Menu.
or
SET SEL
SEL1
SEL2
SEL3
SEL4
SEL5
SEL6
SEL7
SEL8
2.2.6 Communication Menu (CoMM):
or key to get CoMM in the
Use lower display, then use communication menu parameters.
or
SET CoMM
2.2.8 Profile Menu (PRoF): Use or key to get PRoF in
the lower display, then use
key to enter profile menu
parameters.
or
SET PRoF
PROF T SP7
RMPU RPT7
ST AR SKT7
END TSP8
PFR RPT 8
HBLO SKT8
HBHI TSP9
HBT RPT9
CYCL SKT9
CYCR TSPA
ST EP RPT A
TIMR SKTA
ST AT TSPB
TSP1 RPTB
RPT1 SKTB
SKT1 TSPC
TSP2 RPTC
RPT2 SKTC
SKT2 TSPD
TSP3 RPTD
RPT3 SKTD
SKT3 TSPE
TSP4 RPTE
RPT4 SKTE
SKT4 TSPF
TSP5 RPTF
RPT5 SKTF
SKT5 TSPG
TSP6 RPTG
RPT6 SKTG
SKT6
2.2.7 Current Transformer Input Menu
or key to get Ct in the
key to enter
(Ct): Use
lower display, then use current transformer input menu
parameters.
or
SET Ct
ADDR
BAUD
DATA
PARI
ST OP
2.3 Manual Mode Menu: Press and hold
HBEN
HBHY
HB1T
HB2T
HSEN
HSHY
HS1T
HS2T
key for 5 seconds
until MANU indicator flashes to enter manual mode menu.
2.4 Auto-Tuning Mode: Press and hold
key for 5 seconds
until TUNE indicator flashes to activate auto-tuning mode.
2.5 Calibration Mode: Press and hold
key for 2~3 seconds, release it to enter calibration mode. Then press seconds to perform calibration.
CALI
2 sec minimum,3 sec maximum
ADLO
ADHI RTDL
RTDH
CJLO CJHI
V1L
V1G MA1L MA1G
V2L
V2G MA2L
MA2G
key to enter
Key for 5
Note: Using Manual, Auto-Tuning, Calibration modes will break the control loop and change some of the previous setting data. Make
sure that the system is allowable to apply these modes.
FDC_C-Series_Quick_Operation_User_Manual_UMQOC621A.doc Page 4 of 20
3. PARAMETERS DESCRIPTION:
Modbus Register Address
0 SP1 Set Point 1 Low: SP1L High: SP1H 1 SP2 Set Point 2 Low: SP1L High: SP1H 2 SP3 Set Point 3 Low: SP1L High: SP1H 3 SP4 Set Point 4 Low: SP1L High: SP1H 4 SP5 Set Point 5 Low: SP1L High: SP1H 5 SP6 Set Point 6 Low: SP1L High: SP1H 6 SP7 Set Point 7 Low: SP1L High: SP1H 7 DTMR Dwell timer output time (Minute: Seconds) Low: 0.0 High: 4553.5
8 INPT Input sensor selection
9 UNIT Input unit selection
10 DP Decimal point selection
11 INLO Input low scale value Low: -19999 High:45536 12 INHI Input high scale value Low:INLO+50 High:45536 13 SP1L Low limit of set point value Low: -19999 High :45536 14 SP1H High limit of set point value Low: SP1L High:45536
15 FILT Filter damping time constant of PV
16 DISP MV/TIME display selection
17 PB Proportional band value Low: 0.0 High: 500.0°C (900.0°F) 18 TI Integral time value Low: 0 High: 3600 sec 19 TD Derivative time value Low: 0.0 High: 360.0 sec
Parameter Notation
Parameter Description Range
J_tC: J type Thermocouple K_tC: K type Thermocouple T_tC: T type Thermocouple E_tC: E type Thermocouple B_tC: B type Thermocouple R_tC: R type Thermocouple S_tC: S type Thermocouple N_tC: N type Thermocouple L_tC: L type Thermocouple U_tC: U type Thermocouple P_tC: P type Thermocouple C_tC: C type Thermocouple D_tC: D type Thermocouple Pt.dN: PT100 DIN curve Pt.JS: PT100 JIS curve 4-20: 4-20mA linear current input 0-20: 0-20mA linear current input 0-5V: 0-5VDC linear voltage input 1-5V: 1-5VDC linear voltage input 0-10: 0-10VDC linear voltage input oC: °C unit oF: °F unit Pu: Process unit No.dP: No decimal point 1-dP: 1 decimal digit 2-dP: 2 decimal digit 3-dP: 3 decimal digit
0: 0 second time constant
0.2: 0.2 second time constant
0.5: 0.5 second time constant 1: 1 second time constant 2: 2 second time constant 5: 5 second time constant 10: 10 second time constant 20: 20 second time constant 30: 30 second time constant 60: 60 second time constant None: No Display MV1: Display MV1 (66/130) MV2: Display MV2(67/131) tIMR: Display Time (68) PRoF: Display STAT(162) if have profile function
FDC_C-Series_Quick_Operation_User_Manual_UMQOC621A.doc Page 5 of 20
Modbus
(
Register Address
20 OUT1 Output 1 function
21 O1TY Output 1 signal type
22 O1FT Output 1 failure transfer mode
23 O1HY Output 1 ON-OFF control hysteresis Low:0.1°C(0.2°F) High: 50.0°C(90.0°F) 24 CYC1 Output 1 cycle time Low: 0.1 High: 90.0 sec. 25 OFST Offset value for P control Low: 0 High: 100.0 %
26 RAMP Ramp function selection
27 RR Ramp rate Low: 0.0 High: 500.0°C(900.0°F)
28 OUT2 Output 2 function
29 O2TY Output 2 signal type
30 O2FT Output 2 failure transfer mode
31 CYC2 Output 2 cycle time Low: 0.1 High: 90.0 sec. 32 CPB Cooling proportional band value Low: 50 High: 300 % 33 DB Heating-cooling dead band (negative value= overlap)Low: - 36.0 High: 36.0 %
34 A1FN Alarm 1 function for alarm 1 output
35 A1MD Alarm 1 operation mode
36 A1HY Hysteresis control of alarm 1 Low: 0.1°C High: 50.0°C(90.0°F)
37 A1FT Alarm 1 failure transfer mode
38 A1SP Alarm 1 set point Low: -19999 High: 45536 39 A1DV Alarm 1 deviation value Low: -19999 High: 45536
40 A2OT Alarm 2 Output
Parameter Notation
Parameter Description Range
REVR: Reverse (heating) control action dIRt : Direct (cooling) control action RELY: Relay output SSrd: Solid state relay drive output 4-20: 4-20mA linear current 0-20: 0-20mA linear current 0-5V: 0-5VDClinear voltage 1-5V: 1-5VDC linear voltage 0-10: 0-10VDC linear voltage
Select BPLS output 1 control function if the sensor fails, or select OFF (0) or ON (1) for ON-OFF control
NoNE: No Ramp Function MINR: Use unit/minute as Ramp Rate HRR: Use unit/hour as Ramp Rate
NoNE:Output2 turned off COOL: Cooling PID Function AL1: Alarm 1 Function rAL1:Reverse Alarm 1 Function RELY: Relay output SSrd: Solid state relay drive output 4-20: 4-20mA linear current 0-20: 0-20mA linear current 0-5V: 0-5VDClinear voltage 1-5V: 1-5VDC linear voltage 0-10: 0-10VDC linear voltage
Select BPLS (Bumpless transfer),or 0.0 ~ 100.0 % to continue output 2 control function if the sensor fails
NoNE: No alarm function dtMR: Dwell timer action dE.HI: Deviation high alarm dE.Lo: Deviation low alarm db.HI: Deviation band out of band alarm db.Lo: Deviation band in band alarm PV.HI: Process value high alarm PV.Lo: Process value low alarm H.bK: Heater break alarm H.St: Heater short alarm NoRM: Normal alarm action LtCH: Latching alarm action HoLd: Hold alarm action Lt.Ho: Latching & Hold action SP.Ho: Set point holding alarm
OFF: Alarm output OFF if sensor fails ON: Alarm output ON if sensor fails
ALM: Alarm 2 output 1 RALM: Reverse Alarm 2 Output
Bumpless transfer), or 0.0 ~ 100.0 % to continue
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