Future Design FDC-9300 User Manual

User's ManualUser's Manual

FDC-9300

Self-Tune Fuzzy / PID

Self-Tune Process

Process / Temperature Controller

Fuzzy / PID

/ Temperature Controller

CONTENTS

Page NoPage No

Chapter 1 OverviewChapter 1 Overview

1-1 Features -------------------------------------------------------------------------

Ordering Code ----------------------------------------------------------------

1-2 Ordering Code ----------------------------------------------------------------

1-2

Programming Port and DIP Switch ---------------------------------------

1-3

1-3 Programming Port and DIP Switch ---------------------------------------

Keys and Displays ------------------------------------------------------------

1-4

1-4 Keys and Displays ------------------------------------------------------------

Menu Overview --------------------------------------------------------------

1-5

1-5 Menu Overview --------------------------------------------------------------

Parameters Description -----------------------------------------------------

1-6

1-6 Parameters Description -----------------------------------------------------

Chapter 2 InstallationChapter 2 Installation

2-1 Unpacking ----------------------------------------------------------------------2-1 Unpacking ---------------------------------------------------------------------- 2-2 Mounting ------------------------------------------------------------------------2-2 Mounting ------------------------------------------------------------------------ 2-3 Wiring Precautions -----------------------------------------------------------2-3 Wiring Precautions ----------------------------------------------------------- 2-4 Power Wiring --------------------------------------------------------------------2-4 Power Wiring -------------------------------------------------------------------- 2-5 Sensor Installation Guidelines ---------------------------------------------2-5 Sensor Installation Guidelines --------------------------------------------- 2-6 Thermocouple Input Wiring ------------------------------------------------2-6 Thermocouple Input Wiring ------------------------------------------------ 2-7 RTD Input Wiring ---------------------------------------------------------------2-7 RTD Input Wiring --------------------------------------------------------------- 2-8 Linear DC Input Wiring -------------------------------------------------------2-8 Linear DC Input Wiring ------------------------------------------------------- 2-9 CT / Heater Current Input Wiring ------------------------------------------2-9 CT / Heater Current Input Wiring ------------------------------------------ 2-10 Output 1 Wiring ------------------------------------------------------------2-10 Output 1 Wiring ------------------------------------------------------------ 2-11 Output 2 Wiring -------------------------------------------------------------2-11 Output 2 Wiring ------------------------------------------------------------- 2-12 Event Input Wiring -----------------------------------------------------------2-12 Event Input Wiring ----------------------------------------------------------- 2-13 Alarm 1 Wiring ---------------------------------------------------------------2-13 Alarm 1 Wiring --------------------------------------------------------------- 2-14 Alarm 2 Wiring ---------------------------------------------------------------2-14 Alarm 2 Wiring --------------------------------------------------------------- 2-15 RS-485 --------------------------------------------------------------------------2-15 RS-485 -------------------------------------------------------------------------- 2-16 Analog Retransmission ----------------------------------------------------2-16 Analog Retransmission ---------------------------------------------------- 2-17 RS-232 -------------------------------------------------------------------------2-17 RS-232 -------------------------------------------------------------------------

3 4 5 6 7 8

15 15 16 17 17 18 18

19 19

20 21

22

22 22 23 23 24

Chapter 3 Programming Special FunctionsChapter 3 Programming Special Functions

3-1 Rearrange User Menu -------------------------------------------------------3-1 Rearrange User Menu ------------------------------------------------------- 3-2 Dwell Timer ----------------------------------------------------------------------3-2 Dwell Timer ---------------------------------------------------------------------- 3-3 Manual Control----------------------------------------------------------------3-3 Manual Control---------------------------------------------------------------- 3-4 Failure Transfer -----------------------------------------------------------------3-4 Failure Transfer ----------------------------------------------------------------- 3-5 Signal Conditioner DC Power Supply -----------------------------------3-5 Signal Conditioner DC Power Supply ----------------------------------- 3-6 Bumpless Transfer -------------------------------------------------------------3-6 Bumpless Transfer ------------------------------------------------------------- 3-7 Self-Tuning ----------------------------------------------------------------------3-7 Self-Tuning ---------------------------------------------------------------------- 3-8 Auto-Tuning --------------------------------------------------------------------3-8 Auto-Tuning --------------------------------------------------------------------

3-9 Manual Tuning ----------------------------------------------------------------3-9 Manual Tuning ---------------------------------------------------------------- 3-10 Pump Control ---------------------------------------------------------------3-10 Pump Control --------------------------------------------------------------- 3-11 Sleep Mode -----------------------------------------------------------------3-11 Sleep Mode ----------------------------------------------------------------- 3-12 Remote Lockout ------------------------------------------------------------3-12 Remote Lockout ------------------------------------------------------------ 3-13 Heater Break -----------------------------------------------------------------3-13 Heater Break ----------------------------------------------------------------- 3-14 Reload Default Parameters --------------------------------------------3-14 Reload Default Parameters --------------------------------------------

Chapter 4 CalibrationChapter 4 Calibration

Chapter 5 Error Codes and Troubleshooting -----------------------

Chapter 6 Specifications -----------------------------------------------Chapter 6 Specifications -----------------------------------------------

Appendix A-1 Menu Existence / Your Settings -----------------------------------

A-1 Menu Existence / Yo ur Settings -----------------------------------

A-2 Warranty ---------------------------------------------------------------

Warranty ---------------------------------------------------------------

A-2

----------------------------------------------------

25 26 26 27 27 28 29 30 32

35

36 36 37 37

38

42

45

48 51

2

UM9300 2.0UM9300 2.0

Chapter 1 OverviewChapter 1 Overview

1 1 Features1 1 Features

Unique

Valuable

Two function complexity levelsTwo function complexity levels User menu configurableUser menu configurable Adaptive heat-cool High accuracy 18-bit input A DAdaptive heat-cool High accuracy 18-bit input A D High accuracy 15-bit output D AHigh accuracy 15-bit output D A Fast input sample rate (5 times / second)Fast input sample rate (5 times / second) dead banddead band Pump controlPump control Fuzzy + PID microprocessor-based controlFuzzy + PID microprocessor-based control Automatic programmingAutomatic programming Differential controlDifferential control Auto-tune functionAuto-tune function Self-tune functionSelf-tune function Sleep mode functionSleep mode function

EMC / CE EN50081-1 & EN50082-2EMC / CE EN50081-1 & EN50082-2

" Soft-start " ramp and dwell timer" Soft-start " ramp and dwell timer

Programmable inputs( thermocouple, RTD, mA, VDC )Programmable inputs( thermocouple, RTD, mA, VDC ) Analog input for remote set point and CTAnalog input for remote set point and CT Event input for changing function & set pointEvent input for changing function & set point Programmable digital filterProgrammable digital filter Hardware lockout + remote lockout protectionHardware lockout + remote lockout protection Loop break alarmLoop break alarm Heater break alarmHeater break alarm Sensor break alarm + Bumpless transferSensor break alarm + Bumpless transfer RS-485, RS-232 communicationRS-485, RS-232 communication Analog retransmissionAnalog retransmission Signal conditioner DC power supplySignal conditioner DC power supply A wide variety of output modules availableA wide variety of output modules available

Approvals UR / CSA / CE / RHoS CompliantApprovals UR / CSA / CE / RHoS Compliant

Front panel sealed to NEMA 4X & IP65Front panel sealed to NEMA 4X & IP65

FDC-9300 Fuzzy Logic plus PID microprocessor-basedcontroller,incorporates a bright,

easy to read 4-digit LED display, indicating process value. The technology

enables a process to reach a predetermined set point in the shortest time, with the

minimum of overshoot during power-up or external load disturbance. The units are

housed in a 1/16 DIN case, measuring 48 mm x 48 mm with 75 mm behind panel

depth. The units feature three touch keys to select the various control and input

parameters. Using a unique function, you can put at most 5 parameters in front ofuser

menu by using contained in the setup menu. This is particularly useful to

OEM's as it iseasy to configure menu to suit the specific application.

SEL1 to SEL5

Fuzzy Logic

FDC-9300 is powered by 11-28 or 90 - 264 VDC / AC supply, incorporating a 2 amp.

control relay as standard. Up to two additional optional relay outputs can be

supported. Output two can be a cooling relay or alarm or dwell timer.The third relay

performs as a programmable alarm. Alternative output options include SSR Drive,

Triac, 0/4 - 20 mA and 0 - 10 volts. FDC-9300 is fully programmable for PT100,

thermocouple types J, K, T, E, B, R, S, C, P, 0 - 20mA, 4 -20mA and voltage signal input,

with no need to modify the unit. The input signals are digitized by using a

converter. Its allows the FDC-9300 to control fast processes such as

pressure and flow. is incorporated. The self- tune can be used to optimize the

control parameters as soon as undesired control result is observed. Unlike auto-tune,

Self-tune will produce less disturbance to the process during tuning, and can be used

any time.

The function of Fuzzy Logic is to adjust PID parameters internally in order to make

The

function of Fuzzy Logic is to adjust PID parameters internally in order to make

manipulation output value MV more flexible and adaptive to various processes.

manipulation

PID + Fuzzy Control has been proven to be an efficient method to improve the control

stability as shown by the comparison curves below:

stability

fast sampling rate

Self tune

output value MV more flexible and adaptive to various processes.

as shown by the comparison curves below:

PID control when properly tuned

PID + Fuzzy control

Temperature

Set point

18-bit A to D

Warm Up

Load Disturbance

UM9300 2.0UM9300 2.0

Time

Figure 1.1 Fuzzy PID

Enhances Control

Enhances Stability

Stability

Control

3

1 2 Ordering Code1 2 Ordering Code

FDC-9300-

Power InputPower Input

4: 90 - 264 VAC, 50/60 HZ

4: 90 - 264 VAC, 50/60 HZ 5:

11 - 26 VAC or VDC

5: 11 - 26 VAC or VDC

Special Order

9:

9: Special Order

1 2

Signal InputSignal Input

1: Standard Input

1 - Universal Input

Input 1 - Universal Input

Input

-

10V

( EI )

4 - 20

J, K, T, E, B,

R,

R, S, N, L

AC

10V.

**

Thermocouple:

Thermocouple: J, K, T, E, B,

PT100 DIN, PT100 JIS

RTD:

RTD: PT100 DIN, PT100 JIS

Current:

Current: 4 - 20mA,0-20mA.

Voltage:

Voltage:0-1V,0-5V,1-5V,

Input

2 - CT and Analog Input

Input2-CTandAnalog Input

CT:

CT:0-50Amp.AC Current

Analog

Analog Input:4-20mA,

Input

3 - Event

Input 3 - Event Input ( EI )

9:

Special Order

9: Special Order

Example

Standard Model:

FDC-9300-411111

- 264 operating voltage

90 - 264 operating voltage

90 Input:

Input: Standard Input

Output

Output 1: Relay

Output

Output 2: Relay

Alarm

Alarm 1: Form A Relay

RS-

RS- 485 Communication Interface

Standard Input

1: Relay 2: Relay

1: Form A Relay

485 Communication Interface

4 - 20mA, 0 - 20 mA.

0 - 1V, 0 - 5V, 1 - 5V, 0

0 - 10V

0

- 50 Amp.

Transformer

Input:

0

- 20mA, 0 -

0 - 20mA,0-1V,0-5V,

1

- 5V, 0 -

1-5V,0-10V.

Input

S, N, L

***

Current

mA,

0 -

1V,

3 4

Output 1Output 1

0: None

1: Relay rated 2A/240VAC

Relay rated 2A/240VAC

1:

2: Pulsed voltage to

Pulsed voltage to

2:

drive SSR, 5VDC@30mA

SSR, 5VDC@30mA

drive

3:4-20mA/0-20mA

4 - 20mA / 0 - 20mA

3:

5V,

Isolated 500 ohm load max.

Isolated 1 - 5V / 0 - 5V Isolated

4:1-5V/0-5VIsolated

4:

Min

Min impedance 10K

0 - 10V Isolated

5:

5: 0 - 10V Isolated

Min.

Min. Impedance 10K

Triac Output

6:

6: Triac Output

1A

1A / 240VAC,SSR

Pulsed voltage to

C:

C: Pulsed voltage to

drive

drive SSR, 14VDC@40ma

Special order

9:

9: Special order

500 ohm load max.

impedance 10K

Impedance 10K

/ 240VAC,SSR

SSR, 14VDC@40ma

5

Alarm 1Alarm 1

0: None0: None 1: Form A Relay1: Form A Relay

2A / 240VAC2A / 240VAC

2: Form B Relay2: Form B Relay

2A / 240VAC2A / 240VAC

9: Special order9: Special order

Output2/Alarm2Output 2 / Alarm 2

0: None

Form A Relay 2A/240VAC

1: Form A Relay 2A/240VAC

1:

Pulsed voltage to

2:

*

2: Pulsed voltage to

drive

drive SSR, 5V / 30mA

4 - 20mA / 0 -

3:

3:4-20mA/0-20mA Isolated

*

500

500 ohm load Max

1

- 5V / 0 - 5V Isolated

4:

4:1-5V/0-5VIsolated

Min

Min impedance 10K

5:

0 - 10V Isolated

5: 0 - 10V Isolated

Min

Min impedance 10K

6:

Triac Output, 1A / 240VAC, SSR

6: Triac Output, 1A / 240VAC, SSR

20V / 25mA DC Isolated

7:

7: 20V / 25mA DC Isolated

Output

Output Power Supply

12V / 40 mA DC Isolated

8:

8: 12V / 40 mA DC Isolated

Output

Output Power Supply

5V / 80mA DC Isolated

9:

9: 5V / 80mA DC Isolated

Output

Output Power Supply

Pulsed voltage to drive SSR,

C:

C: Pulsed voltage to drive SSR,

14VDC

14VDC @ 40ma

Special order

A:

A: Special order

6

Communications

0: None

RS-485

1: RS-485

1:

RS-232

2:

2: RS-232

Retransmit 4-20mA/0-20mA

3:

3: Retransmit 4-20mA/0-20mA

Retransmit 1 - 5V / 0 - 5V

4:

4: Retransmit1-5V/0-5V

Retransmit 0 - 10V

5:

5: Retransmit0-10V

Special order

9:

9: Special order

SSR, 5V / 30mA

ohm load Max

**

20mA Isolated

*

impedance

Power Supply

@ 40ma

10K

*

Accessories

CT94-1 = 0 - 50 Amp. AC Current Transformer

OM95-3 = Isolated4-20mA/0-20mAAnalog Output Module

OM95-3 OM95-4

OM95-4 = Isolated1-5V/0-5VAnalog Output Module

OM95-5

OM95-5 = Isolated 0 - 10V Analog Output Module

OM94-6

OM94-6 = Isolated 1A / 240VAC Triac Output Module ( SSR )

DC94-1

DC94-1 = Isolated 20V / 25mA DC Output Power Supply

DC94-2

DC94-2 = Isolated 12V / 40mA DC Output Power Supply

DC94-3

DC94-3 = Isolated 5V / 80mA DC Output Power Supply

CM94-1

CM94-1 = Isolated RS-485 Interface Module

CM94-2

CM94-2 = Isolated RS-232 Interface Module

CM94-3

CM94-3 = Isolated 4 - 20 mA/0-20mARetransmission Module

CM94-4

CM94-4 = Isolated 1 - 5V/0-5VRetransmission Module

CM94-5

CM94-5 = Isolated 0 - 10V Retransmission Module

CC94-1

CC94-1 = RS-232 Interface Cable (2M)

UM9300

UM9300 2.0 = FDC-9300 User's Manual

= Isolated 4 - 20 mA / 0 - 20 mA Analog Output Module = Isolated 1 - 5V / 0 - 5V Analog Output Module = Isolated 0 - 10V Analog Output Module = Isolated 1A / 240VAC Triac Output Module ( SSR )

= Isolated 20V / 25mA DC Output Power Supply = Isolated 12V / 40mA DC Output Power Supply

= Isolated 5V / 80mA DC Output Power Supply = Isolated RS-485 Interface Module = Isolated RS-232 Interface Module = Isolated 4 - 20 mA / 0 - 20 mA Retransmission Module = Isolated 1 - 5V / 0 - 5V Retransmission Module = Isolated 0 - 10V Retransmission Module

= RS-232 Interface Cable (2M)

2.0 = FDC-9300 User's Manual

4

UM9300 2.0UM9300 2.0

Range set by front keyboard

*

Alternative between RS-232 and EI

Alternative

**

Need

Need to order an accessory CT94-1 if

***

Heater

Heater Break detection is required.

between RS-232 and EI

to order an accessory CT94-1 if

Break detection is required.

Related ProductsRelated Products

SNA10A = Smart Network Adaptor for Third

Software, Converts 255

Party Software, Converts 255

Party channels

channels of RS-485 or RS-422 to

RS-232

RS-232 Network

of RS-485 or RS-422 to

Network

1 3 Programming Port and DIP Switch1 3 Programming Port and DIP Switch

Access Hole

Rear Terminal

234

ON DIP

SW

Control Chassis Bottom View

The programming port is used to connect to

hand-held programmer for automatic

P10A hand-held programmer for automatic

P10A

programming,

programming, also can be connected to ATE

system

system for automatic testing & calibration.

for automatic testing & calibration.

also can be connected to ATE

1 234

1

Front Panel

Figure 1.2 Access Hole

Overview

DIP SwitchDIP Switch

:ON :OFF

34

Table 1.1 DIP Switch

Input 1

Select

Lockout

TC, RTD, mV

0-1V, 0-5V, 1-5V, 0-10V

0-20 mA, 4-20 mA

All parameters are Unlocked

Only SP1, SEL1 SEL5 are unlocked

Only SP1 is unlocked

All Parameters are locked

*

12

Factory Default SettingFactory Default Setting

The programming port is used for off-line automatic setup and testing

procedures only. Don't attempt to make any connection to these pins when the

unit is used for a normal control purpose.

When the unit leaves the factory, the DIP switch is set so that TC & RTD are selected for

input 1 and allparameters are unlocked.

Configuration

Lockout function is used to disable the adjustment of parameters as well as operation

calibration mode. However, the menu can still be viewed even under lockout

of calibration mode. However, the menu can still be viewed even under lockout

of

SEL1- SEL5 represent those parameters which are selected by using SEL1, SEL2,...SEL5

*

parameters contained in Setup menu. Parameters been selected are then allocated at

the beginning of the user menu.

UM9300 2.0UM9300 2.0

5

1 4 Keys and Displays1 4 Keys and Displays

The unit is programmed by using three keys on the front panel. The available key functions are listed in following table.The unit is programmed by using three keys on the front panel. The available key functions are listed in following table.

Table 1.2 Keypad OperationTable 1.2 Keypad Operation

TOUCHKEYS FUNCTION DESCRIPTION

Press for at least 3 seconds

Press for at least 6 seconds

Press

Press for at least 3 seconds

Press

Up Key

Down Key

Scroll Key

Enter Key

Start Record Key

Reverse Scroll Key

Mode Key

Reset Key

Sleep Key

Factory Key

Press and release quickly to increase the value of parameter. Press and hold to accelerate increment speed.

Press and release quickly to decrease the value of parameter. Press and hold to accelerate decrement speed.

Select the parameter in a direct sequence.

Allow access to more parameters on user menu, also used to Enter manual mode, auto-tune mode, default setting mode and to save calibration data during calibration procedure.

Reset historical values of PVHI and PVLO and start to record the peak process value.

Select the parameter in a reverse sequence during menu scrolling.

Select the operation Mode in sequence.

Reset the front panel display to a normal display mode, also used to leave

the specific Mode execution to end up the auto-tune and manual control

execution, and to quit the sleep mode.

The controller enters the sleep mode if the sleep function ( SLEP ) is enabled ( select YES ).

By entering correct security code to allow execution of engineering programs. This function is used only at the factory to manage the diagnostic reports. The user should never attempt to operate this function.

Alarm 1 IndicatorAlarm 1 Indicator

Alarm 2 / Output 2 IndicatorAlarm 2 / Output 2 Indicator

Process Value IndicatorProcess Value Indicator

Process Unit IndicatorProcess Unit Indicator

Set point

Value

Indicator

Output 1

Indicator

A1 A2 PV

SV

OUT

LC

LF

FDC-9300

Figure 1.4 Front Panel DescriptionFigure 1.4 Front Panel Description

Table 1.3 Display Form of CharactersTable 1.3 Display Form of Characters

A B C

c

Dh

E

F

G

H

I

J K L M

: Confused Character: Confused Character

N

O

P

Q

R

Upper Display,

to display process value,

to

display process value,

menu symbol and error

menu

symbol and error

code etc.

code

etc.

Lower Display,

to display set point value,

to

display set point value,

parameter value or control

parameter

output value etc.

output

3 Silicone Rubber Buttons

for ease of control setup

for

and set point adjustment.

and

S T U V

W

value or control

value etc.

ease of control setup

set point adjustment.

X Y Z ?

=

How to display a 5-digit number ?How to display a 5-digit number ?

For a number with decimal point the

display will be shifted one digit right:

display

-199.99 will be displayed by -199.9

4553.6 will be displayed by 4553

4553.6

For a number without decimal point

the display will be divided into two

the alternating

alternating phases:

-19999 will be displayed by:-19999 will be displayed by:

will be shifted one digit right:

will be displayed by 4553

display will be divided into two

phases:

45536 will be displayed by:45536 will be displayed by:

-9999 will be displayed by:-9999 will be displayed by:

Power On Sequence

1.) Display segments OFF for 0.5 secs.

1.)

2.) Display segments ON for 2.0 secs

2.)

3.)

3.) Display Program Code for 2.5 secs

4.)

4.) Display Date Code for 1.25 secs.

5.)

5.) Display S/N for 1.25 secs

Display segments OFF for 0.5 secs. Display segments ON for 2.0 secs Display Program Code for 2.5 secs Display Date Code for 1.25 secs. Display S/N for 1.25 secs

Program CodeProgram Code

Program VersionProgram Version

Program No.Program No.

Date CodeDate Code

Date (31'st)Date (31'st)

Month (December)Month (December)

Year (1999)Year (1999)

6

UM9300 2.0UM9300 2.0

1 5 Menu Overview1 5 Menu Overview

User

PV Value

SV Value

User

Menu

Press to enter Setup Mode. Press to select parameter. The upper

display indicates the parameter symbol, and the lower display indicates the

display selection

selection or the value of parameter.

indicates the parameter symbol, and the lower display indicates the

or the value of parameter.

*2

SEL1 SEL2 SEL3 SEL4

SEL5

Setup

Menu

Hand (Manual)

Control

Mode

Auto-tuning

Mode

Press for 3 seconds to enter the auto-tuning mode

Display

Mode

Default

Setting

Mode

3 seconds

Calibration

Mode

Apply these modes will break the control loop and change

of the previous setting data. Make sure that if the

some of the previous setting data. Make sure that if the

some

is allowable to use these modes.

system

system is allowable to use these modes.

FILE

for

To execute the default setting program

for 3 seconds

H C

PVHI

PVLO H C

DV

PV1

PV2

PB

TI

TD

CJCT

PVR PVRH PVRL

AD0

ADG

V1G

CJTL

CJG

REF1

SR1

MA1G

V2G

MA2G

UM9300 2.0UM9300 2.0

*1

FUNC

COMM

PROT ADDR BAUD

DATA

PARI STOP AOFN AOLO

AOHI

IN1

IN1U

DP1 IN1L IN1H

IN2 IN2U

DP2 IN2L IN2H

OUT1

O1TY

CYC1 O1FT OUT2 O2TY CYC2 O2FT

A1FN

A1MD

A1FT

A2FN

A2MD

A2FT

EIFN

PVMD

FILT SELF SLEP

SPMD

SP1L

SP1H

SP2F

SEL1 SEL2 SEL3 SEL4 SEL5

*1:

The flow chart shows a complete listing of all parameters.

actual application the number of available parameters

For

For actual application the number of available parameters

depends

depends on setup conditions, and should be less

than

than that shown in the flow chart. See for the

existence

existence conditions of each parameter.

You can select at most 5 parameters put in front of the

*2:

user menu by using SEL1 to SEL5 contained at the bottom

of setup menu.

on setup conditions, and should be less

that shown in the flow chart. See for the

conditions of each parameter.

Display Go HomeDisplay Go Home

The menu will revert to

PV/SV display after keyboard

PV/SV

kept untouched for

is

is kept untouched for

minutes Display

2

2 minutes Display

Mode

Mode Menu Manual

Mode

Mode Menu

menu

menu can revert to PV / SV

display

display at any time by

pressing

pressing and .

*1

TIME A1SP A1DV A2SP A2DV

RAMP

OFST

REFC

SHIF

PB1

TI1

TD1

CPB

DB SP2 PB2

TI2 TD2

O1HY

A1HY A2HY

PL1 PL2

display after keyboard

except

Menu Manual

and

Menu can revert to PV / SV

However, the

.

. However, the

at any time by

and .

Appendix

Appendix A-1

A-1

for 3 seconds

7

1 6 Parameter Description

Table 1.4 Parameter DescriptionTable 1.4 Parameter Description

Parameter

Contained

in

Menu

Basic

Function

Parameter

Notation

SP1

TIME

A1SP

A1DV

A2SP

A2DV

RAMP

OFST

REFC

SHIF

PB1

TI1User

TD1

CPB

DB

SP2

PB2

TI2

TD2

O1HY

A1HY

A2HY

PL1

PL2

FUNC

Display

Format

Set point 1

Dwell Time

Alarm 1 Set point

Alarm 1 Deviation Value

Alarm 2 Set point

Alarm 2 Deviation Value

Ramp Rate

Offset Value for P control

Reference Constant for Specific Function

PV1 Shift (offset) Value

Proportional Band 1 Value

Integral Time 1 Value

Derivative Time 1 Value

Cooling Proportional Band Value

Heating-Cooling Dead Band Negative Value= Overlap

Set point 2

Proportional Band 2 Value

Integral Time 2 Value

Derivative Time 2 Value

Output 1 ON-OFF Control Hysteresis

Hysteresis Control of Alarm 1

Hysteresis Control of Alarm 2

Output 1 Power Limit

Output 2 Power Limit

Function Complexity Level

Parameter

Description

Low:

See Table 1.5, 1.6

Low:

See Table 1.5, 1.7

Low:

See Table 1.5, 1.8

Low:

0

1

SP1L SP1H

0 6553.5 minutes 0.0

-200.0 C

(-360.0 F)

-200.0 C

(-360.0 F)

00.0

0

-200.0 C

(-360.0 F)

0

1

-36.0 0

0

0.1

0

:

Basic Function Mode

Full Function Mode

:

Range

High:

200.0 C

( 360.0 F)

200.0 C

( 360.0 F)

500.0 C

(900.0 F)

100.0 %

60

200.0 C

( 360.0 F)

500.0 C

(900.0 F)

1000 sec

360.0 sec

255 %

36.0%

500.0 C

(900.0 F)

1000 sec

360.0 sec

55.6 C

( 100.0 F)

10.0 C

(18.0 F)

10.0 C

(18.0 F)

100 %

Default

Value

100.0 C

(212.0 F)

100.0 C

(212.0 F)

10.0 C

(18.0 F)

100.0 C

(212.0 F)

10.0 C

(18.0 F)

25.0

2

0.0

10.0 C

(18.0 F)

100

25.0

100

37.8 C

(100.0 F)

10.0 C

(18.0 F)

100

25.0

0.1

100

1

Setup Menu

8

COMM

PROT

Communication Interface Type

COMM Protocol Selection

UM9300 2.0

:

0

1

2

3

4

5

6

7

8

0

No communication function

:

RS-485 interface

:

RS-232 interface

:

4 - 20 mA analog retransmission output

:

0 - 20 mA analog retransmission output

:

0 - 1V analog retransmission output

:

0 - 5V analog retransmission output

:

1 - 5V analog retransmission output

:

0 - 10V analog retransmission output

Modbus protocol RTU mode

:

1

0

Table 1.6 Parameter Description ( continued 2/7 )Table 1.6 Parameter Description ( continued 2/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

ADDR

Display

Format

Address Assignment of Digital COMM

Parameter

Description

Low:

0

1

2

3

4

Range

1 255

:

0.3 Kbits/s baud rate

:

0.6 Kbits/s baud rate

:

1.2 Kbits/s baud rate

:

2.4 Kbits/s baud rate

:

4.8 Kbits/s baud rate

High:

Default

Value

Setup Menu

BAUD

DATA

PARI

STOP

Baud Rate of Digital COMM

Data Bit count of Digital COMM

Parity Bit of Digital COMM

Stop Bit Count of Digital COMM

:

5

6

7

8

9

0

1 8 data bits

0

1

2

0

1

0

1

2

9.6 Kbits/s baud rate

:

14.4 Kbits/s baud rate

:

19.2 Kbits/s baud rate

:

28.8 Kbits/s baud rate

:

38.4 Kbits/s baud rate

:

7 data bits

:

Even parity

:

Odd parity

:

No parity bit

:

One stop bit

:

Two stop bits

:

Retransmit IN1 process value

:

Retransmit IN2 process value

:

Retransmit IN1 IN2 difference process value

5

1

0

AOFN

AOLO

AOHI

IN1

Analog Output Function

Analog Output Low Scale Value

Analog Output High Scale Value

IN1 Sensor Type Selection

3

4

5

6

7

Low:

0

1

2

3

4

5

6

-19999

:

Retransmit IN2 IN1 difference process value

:

Retransmit set point value

:

Retransmit output 1 manipulation value

:

Retransmit output 2 manipulation value

:

Retransmit deviation(PV-SV) Value

High:

45536

High:

45536

J type thermocouple

:

K type thermocouple

T type thermocouple

:

E type thermocouple

:

B type thermocouple

:

R type thermocouple

:

S type thermocouple

0

0C

(32.0 F)

100.0 C

(212.0 F)

1

(0)

UM9300 2.0UM9300 2.0

9

Table 1.6 Parameter Description ( continued 3/7 )Table 1.6 Parameter Description ( continued 3/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

IN1

IN1U

Display

Format

IN1 Sensor Type Selection

IN1 Unit Selection

Parameter

Description

10

11

12

13

14

15

16

17

Range

7

8

9

0

1

2

:

C type thermocouple

:

P type thermocouple

:

PT 100 ohms DIN curve

:

PT 100 ohms JIS curve

:

4 - 20 mA linear current input

:

0 - 20 mA linear current input

:

0 - 1V linear Voltage input

:

0 - 5V linear Voltage input

:

1 - 5V linear Voltage input

:

0 - 10V linear Voltage input

:

Special defined sensor curve

:

Degree C unit

:

Degree F unit

:

Process unit

Default Value

1

(0)

0

(1)

Setup Menu

DP1

IN1L

IN1H

IN2

IN2U

DP2

IN1 Decimal Point Selection

IN1 Low Scale Value

IN1 High Scale Value

IN2 Signal Type Selection

IN2 Unit Selection

IN2 Decimal Point Selection

0

1

2

3

-19999

Low:

-19999

Low:

0

1

2

3

4

5

6

7

Same as IN1U

Same as DP1

:

No decimal point

:

1 decimal digit

:

2 decimal digits

:

3 decimal digits

High:

45536

High:

45536

:

IN2 no function

:

Current transformer input

:

4 - 20 mA linear current input

:

0 - 20 mA linear current input

:

0 - 1V linear voltage input

:

0 - 5V linear voltage input

:

1 - 5V linear voltage input

:

0 - 10V linear voltage input

1

0

1000

1

2

1

IN2L

IN2H

OUT1

O1TY

10

IN2 Low Scale Value

IN2 High Scale Value

Output 1 Function

Output 1 Signal Type

UM9300 2.0UM9300 2.0

Low:

0

1

0

1

2

3

-19999

High:

45536

High:

45536

:

Reverse (heating ) control action

:

Direct (cooling) control action

Relay output

:

Solid state relay drive output

:

Solid state relay output

:

4 - 20 mA current module

0

1000

0

Table 1.6 Parameter Description ( continued 4/7 )Table 1.6 Parameter Description ( continued 4/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

O1TY

Display

Format

Output 1 Signal Type

Parameter

Description

Default

Range

4

5

6

7

8

:

0 - 20 mA current module

0 - 1V voltage module

:

0 - 5V voltage module

:

1 - 5V voltage module

:

0 - 10V voltage module

:

Default

Value

0

Setup Menu

CYC1

O1FT

OUT2

O2TY

CYC2

O2FT

Output 1 Cycle Time

Output 1 Failure Transfer Mode

Output 2 Function

Output 2 Signal Type

Output 2 Cycle Time

Output 2 Failure Transfer Mode

High:

Low:

Select BPLS ( bumpless transfer ) or 0.0 ~ 100.0 % to continue output 1 control function as the unit fails, power starts or manual mode starts.

0

1

2

3

Same as O1TY

Low:

Select BPLS ( bumpless transfer ) or 0.0 ~ 100.0 % to continue output 2 control function as the unit fails, power starts or manual mode starts.

0

1

2

3

0.1

: Output 2 no function

: PID cooling control

: Perform alarm 2 function

: DC power supply module

installed

0.1

:

No alarm function

:

Dwell timer action

:

Deviation high alarm

:

Deviation low alarm

100.0 sec 18.0

High:

100.0 sec

BPLS

2

0

18.0

BPLS

A1FN

A1MD

Alarm 1 Function

Alarm 1 Operation Mode

4

5

6

7 IN1 process value low alarm

8 IN2 process value high alarm

9

10

11

12

13

14 Loop break alarm

15 Sensor break or A-D fails

0

1

2

3

:

Deviation band out of band alarm

:

Deviation band in band alarm

:

IN1 process value high alarm

:

IN2 process value low alarm

IN1 or IN2 process value high

:

alarm

:

IN1 or IN2 process value low alarm

:

IN1 IN2 difference process value high alarm

:

IN1 IN2 difference process value low alarm

:

Normal alarm action

Latching alarm action

:

Hold alarm action

Latching & actionHold

:

2

0

UM9300 2.0UM9300 2.0

11

Table 1.6 Parameter Description ( continued 5/7 )Table 1.6 Parameter Description ( continued 5/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

A1FT

A2FN

Display

Format

Alarm 1 Failure Transfer Mode

Alarm 2 Function

Parameter

Description

0

1

Same as A1FN

Range

:

Alarm output OFF as unit fails

:

Alarm output ON as unit fails

Default

Value

1

2

Setup Menu

A2MD

A2FT

EIFN

Alarm 2 Operation Mode

Alarm 2 Failure Transfer Mode

Event Input Function

Same as A1MD

Same as A1FT

Event input no function

0

1 SP2 activated to replace SP1

2

3

4

5

6

7

8

9

10

11

0

:

PB2, TI2, TD2 activated to replace

:

PB1, TI1, TD1

:

SP2, PB2, TI2, TD2 activated to replace SP1, PB1, TI1, TD1

Reset alarm 1 output

:

Reset alarm 2 output

:

Reset alarm 1 & alarm 2

Disable Output 1

:

Disable Output 2

:

Disable Output 1 & Output 2

:

Lock All Parameters

:

Selects remote setpoint active

:

Use PV1 as process value

0

1

PVMD

FILT

SELF

PV Mode Selection

Filter Damping Time Constant of PV

Self Tuning Function Selection

1

2

3

0

1

2

3

4

5

6

7

8

9

0

1

:

Use PV2 as process value

:

Use PV1 PV2 (difference) as process value

:

Use PV2 PV1 (difference) as process value

:

0 second time constant

:

0.2 second time constant

:

0.5 second time constant

:

1 second time constant

:

2 seconds time constant

:

5 seconds time constant

:

10 seconds time constant

:

20 seconds time constant

:

30 seconds time constant

:

60 seconds time constant

:

Self tune function disabled

:

Self tune function enabled

0

2

0

SLEP

12

Sleep mode Function Selection

UM9300 2.0

0

1

:

Sleep mode function disabled

:

Sleep mode function enabled

0

Table 1.6 Parameter DescriptionTable 1.6 Parameter Description

Display

Contained

in

Basic

Function

Parameter

Notation

SPMD Set point Mode Selection

SP1L

SP1H

SP2F

Display

Format

Parameter

Description

SP1 Low Scale Value

SP1 High Scale Value

Format of set point 2 Value

0

1

2

3

4

5

Low:

0

1

0

1

Range

Use SP1 or SP2 (depends on EIFN)

:

as set point

Use minute ramp rate as set point

:

Use hour ramp rate as set point

:

Use IN1 process value as set point

:

Use IN2 process value as set point

:

Selected for pump control

:

-19999

set point 2 (SP2) is an actual value

:

set point 2 (SP2) is a deviation

:

value

No parameter put ahead

:

Parameter TIME put ahead

High:

45536

Default

Value

0

0C

(32.0 F)

1000.0 C

(1832.0 F)

0

Setup Menu

SEL1 Select 1'st Parameter

10

11

12

13

14

15

16

17

18

2

3

4

5

6

7

8

9

:

Parameter A1SP put ahead

:

Parameter A1DV put ahead

Parameter A2SP put ahead

:

Parameter A2DV put ahead

:

Parameter RAMP put ahead

:

Parameter OFST put ahead

:

Parameter REFC put ahead

:

Parameter SHIF put ahead

:

Parameter PB1 put ahead

:

Parameter TI1 put ahead

:

Parameter TD1 put ahead

:

Parameter CPB put ahead

:

Parameter DB put ahead

Parameter SP2 put ahead

:

Parameter PB2 put ahead

:

Parameter TI2 put ahead

:

Parameter TD2 put ahead

0

SEL2

SEL3

SEL4

SEL5

AD0

ADG

Calibration Mode Menu

V1G

CJTL

Select 2'nd Parameter

Select 3'rd Parameter

Select 4'th Parameter

Select 5'th Parameter

A to D Zero Calibration Coefficient

A to D Gain Calibration Coefficient

Voltage Input 1 Gain Calibration Coefficient

Cold Junction Low Temperature Calibration Coefficient

UM9300 2.0UM9300 2.0

Same as SEL1

Low:

-360 360

-199.9 199.9

-5.00 C 40.00 C

0

High:

13

Table 1.6 Parameter Description ( continued 7/7 )Table 1.6 Parameter Description ( continued 7/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

CJG

REF1

Display

Format

Cold Junction Gain Calibration Coefficient

Reference Voltage 1 Calibration Coefficient for RTD 1

Parameter

Description

Low:

-199.9

Range

High:

199.9

Default

Value

Calibration Mode Menu

Display Mode Menu

SR1

MA1G

V2G

MA2G

PVHI

PVLO

MV1

MV2

DV

PV1

PV2

PB

TI

TD

CJCT

PVR

Serial Resistance 1 Calibration Coefficient for RTD 1

mA Input 1 Gain Calibration Coefficient

Voltage Input 2 Gain Calibration Coefficient

mA Input 2 Gain Calibration Coefficient

Historical Maximum Value of PV

Historical Minimum Value of PV

Current Output 1 Value

Current Output 2 Value

Current Deviation (PV-SV) Value

IN1 Process Value

IN2 Process Value

Current Proportional Band Value

Current Integral Time Value

Current Derivative Time Value

Cold Junction Compensation Temperature

Current Process Rate Value

Low:

-199.9

-19999

0

-12600

-19999

0

-40.00 C

-16383

High:

199.9

45536

100.00 %

12600

45536

500.0 C

(900.0 F)

4000 sec

1440 sec

90.00 C

16383

Input Type

Range Low

Range High

Input Type

Range Low

Range High

J_TC

-120 C

(-184 F)

1000 C

(1832 F)

C_TC

0C

(32 F)

2310 C

(4200 F)

PVRH

PVRL

K_TC

-200 C

(-328 F)

1370 C

(2498 F)

P_TC

0C

(32 F)

1395 C

(2543 F)

T_TC

-250 C

(-418 F)

400 C

(752 F)

PT.DN

-210 C

(-346 F)

700 C

(1292 F)

Maximum Process Rate Value

Minimum Process Rate Value

E_TC

-100 C

(-148 F)

900 C

(1652 F)

PT.JS

-200 C

(-328 F)

600 C

(1112 F )

B_TCCTR_TC

0C

(32 )L0C(32 )F

1820 C

(3308 F)

1767.8 C (3214 F)

Linear ( V, mA) or SPEC

0 Amp

90 Amp

S_TC

(32 F)

1767.8 C (3214 F)

-19999

45536

0C

Low:

-16383

High:

16383

Table 1.5 Input ( IN1 or IN2 ) RangeTable 1.5 Input ( IN1 or IN2 ) Range

14

UM9300 2.0UM9300 2.0

Chapter 2 InstallationChapter 2 Installation

Dangerous voltages capable of causing death are sometimes

present

this instrument. Before installation or beginning any troubleshooting

in this instrument. Before installation or beginning any troubleshooting

in procedures

procedures the power to all equipment must be switched off and isolated.

suspected of being faulty must be disconnected and removed to a

Units

Units suspected of being faulty must be disconnected and removed to a

properly

properly equipped workshop for testing and repair. Component replacement

instrument to rain or excessive moisture.

instrument

excessive shock, vibration, dirt, moisture, corrosive gases or oil. The

as excessive shock, vibration, dirt, moisture, corrosive gases or oil. The

as ambient

ambient temperature of the areas should not exceed the maximum rating

the power to all equipment must be switched off and isolated.

equipped workshop for testing and repair. Component replacement

To minimize the possibility of fire or shock hazards, do not expose this

to rain or excessive moisture.

Do not use this instrument in areas under hazardous conditions such

temperature of the areas should not exceed the maximum rating

2 1 Unpacking2 1 Unpacking

Upon receipt of the shipment remove the unit from the carton and inspect the

for shipping damage.

unit for shipping damage.

unit

any damage due to transit , report and claim with the carrier.

If

If any damage due to transit , report and claim with the carrier.

down the model number, serial number, and date code for future reference

Write

Write down the model number, serial number, and date code for future reference

corresponding with our service center. The serial number (S/N) and date

when

when corresponding with our service center. The serial number (S/N) and date

(D/C) are labeled on the box and the housing of control.

code

code (D/C) are labeled on the box and the housing of control.

2 2 Mounting2 2 Mounting

Make panel cutout to dimension shown in Figure 2.1.Make panel cutout to dimension shown in Figure 2.1.

Take both mounting clamps away and insert the controller into panel cutout.

Install the mounting clamps back. Gently tighten the screws in the clamp till the

Install controller

controller front panels is fitted snugly in the cutout.

the mounting clamps back. Gently tighten the screws in the clamp till the

front panels is fitted snugly in the cutout.

MOUNTING CLAMP

SCREW

1.77”

Panel cutoutPanel cutout

Panel

Figure 2.1 Mounting DimensionsFigure 2.1 Mounting Dimensions

.53”

.43”

2.95”

UM9300 2.0UM9300 2.0

15

2 3 Wiring Precautions2 3 Wiring Precautions

Before wiring, verify the label for correct model number and options. SwitchBefore wiring, verify the label for correct model number and options. Switch

*

off the power while checking.off the power while checking.

Care must be taken to ensure that maximum voltage rating specified on theCare must be taken to ensure that maximum voltage rating specified on the

*

label are not exceeded.label are not exceeded.

It is recommended that power of these units to be protected by fuses or circuitIt is recommended that power of these units to be protected by fuses or circuit

*

breakers rated at the minimum value possible.breakers rated at the minimum value possible.

All units should be installed inside a suitably grounded metal enclosure toAll units should be installed inside a suitably grounded metal enclosure to

*

prevent live parts being accessible from human hands and metal tools.prevent live parts being accessible from human hands and metal tools.

All wiring must conform to appropriate standards of good practice and localAll wiring must conform to appropriate standards of good practice and local

*

codes and regulations. Wiring must be suitable for voltage, current, andcodes and regulations. Wiring must be suitable for voltage, current, and temperature rating of the system.temperature rating of the system.

The " stripped " leads as specified in Figure 2.2 below are used for power andThe " stripped " leads as specified in Figure 2.2 below are used for power and

*

sensor connections.sensor connections.

Beware not to over-tighten the terminal screws.Beware not to over-tighten the terminal screws.

*

Unused control terminals should not be used as jumper points as they mayUnused control terminals should not be used as jumper points as they may

*

be internally connected, causing damage to the unit.be internally connected, causing damage to the unit.

Verify that the ratings of the output devices and the inputs as specified inVerify that the ratings of the output devices and the inputs as specified in

*

Chapter 6 are not exceeded.Chapter 6 are not exceeded.

Electric power in industrial environments contains a certain amount of noise inElectric power in industrial environments contains a certain amount of noise in

*

the form of transient voltage and spikes. This electrical noise can enter andthe form of transient voltage and spikes. This electrical noise can enter and adversely affect the operation of microprocessor-based controls. For thisadversely affect the operation of microprocessor-based controls. For this reason we strongly recommend the use of shielded thermocouple extensionreason we strongly recommend the use of shielded thermocouple extension wire which connects the sensor to the controller. This wire is a twisted-pairwire which connects the sensor to the controller. This wire is a twisted-pair construction with foil wrap and drain wire. The drain wire is to be attached toconstruction with foil wrap and drain wire. The drain wire is to be attached to ground at one end only.ground at one end only.

2.0mm

0.08" max.

4.5 7.0 mm

~

0.18" 0.27"

~

2

1

LN 90 - 264VAC 47 - 63HZ, 20VA

AO

+

TX1

TX2

10

9

CAT.II

OUT2

_

ALM2

3114125136147158

2A / 240 VAC 2A / 240 VAC

_

PTA

A

TC PTB

OUT1

_

+

_

EI

_

TC PTB

_

B

_

EVENT INPUT

EI

COM

+

B

+

V

I

+

ALM1

JA JB

2A / 240 VAC

_

AI

_

CT

CT+

_

CT

+

_

+

AI

+

16

Figure 2.2 Lead TerminationFigure 2.2 Lead Termination

Figure 2.3 Rear Terminal

Connection Diagram

Connection

Diagram

16

UM9300 2.0UM9300 2.0

2 4 Power Wiring2 4 Power Wiring

The controller is supplied to operate at 11-28 VAC / VDC or 90-264VAC.Check

the installation voltage corresponds with the power rating indicated on the

that the installation voltage corresponds with the power rating indicated on the

that product

product label before connecting power to the controller.

label before connecting power to the controller.

Fuse

~ ~

5

192

adequate protection against electric shock. The enclosure must be connected

adequate

to

to earth ground.

Local

Local requirements regarding electrical installation should be rigidly observed.

Consideration

Consideration should be given to prevent from unauthorized person access to

the

the power terminals.

3114

12

10

This equipment is designed for installation in an enclosure which provides

protection against electric shock. The enclosure must be connected

earth ground.

requirements regarding electrical installation should be rigidly observed.

power terminals.

6147158

13

16

should be given to prevent from unauthorized person access to

90 264 VAC or 11 28 VAC / VDC

Figure 2.4

Power Supply Connections

Power

Supply Connections

2 5 Sensor Installation Guidelines2 5 Sensor Installation Guidelines

Proper sensor installation can eliminate many problems in a control system.

The probe should be placed so that it can detect any temperature change

with minimal thermal lag. In a process that requires fairly constant heat

output, the probe should be placed closed to the heater. In a process where

the heat demand is variable, the probe should be closed to the work area.

Some experiments with probe location are often required to find this

optimum position.

In a liquid process, addition of a stirrer will help to eliminate thermal lag.

Since the thermocouple is basically a point measuring device, placing more

than one thermocouple in parallel can provide an average temperature

readout and produce better results in most air heated processes.

Proper sensor type is also a very important factor to obtain precise

measurements. The sensor must have the correct temperature range to

meet the process requirements. In special processes the sensor might need

to have different requirements such as leak-proof, anti-vibration, antiseptic,

etc.

Standard sensor limits of error are +/-4degrees F (+/- 2degrees C ) or 0.75%

of sensed temperature (half that for special ) plus drift caused by improper

protection or an over-temperature occurrence. This error is far greater than

controller error and cannot be corrected on the sensor except by proper

UM9300 2.0UM9300 2.0

17

2 6 Thermocouple Input Wiring2 6 Thermocouple Input Wiring

IThermocouple input connections are shown in Figure 2.5. The correct type of

thermocouple extension lead-wire MUST be used for the entire distance from

thermocouple sensor to connection to the controller. Splices and joints should be

avoided if at all possible. POLARITY MUST be observed when connecting

thermocouples.

If the length of thermocouple plus the extension wire is too long, it may affect the

temperature measurement. A 400 ohms K type or a 500 ohms J type thermocouple

lead resistance will produce 1 degree C temperature error approximately.

5

192

3114

6147158

1 2 3 4

DIP SwitchDIP Switch

ON

10

12

13

16

+

2 7 RTD Input Wiring2 7 RTD Input Wiring

RTD connection are shown in Figure 2.6, with the compensating lead connected

to

terminal 12. For two-wire RTD inputs, terminals 12 and 13 should be linked. The

terminal three-wire

three-wire RTD offers the capability of lead resistance compensation provided that

Two-wire RTD should be avoided, if possible, for the purpose of accuracy. A

0.4 ohm lead resistance of a two-wire RTD will produce 1 degree C

temperature error.

12. For two-wire RTD inputs, terminals 12 and 13 should be linked. The RTD offers the capability of lead resistance compensation provided that

Figure 2.5

Thermocouple Input Wiring

Thermocouple

Input Wiring

3114

192

1 2 3 4

DIP SwitchDIP Switch

ON

10

RTD

Three-wire RTDThree-wire RTD

18

12

5

13

6147158

16

UM9300 2.0UM9300 2.0

192

RTD

3114

10

12

Two-wire RTDTwo-wire RTD

5

13

6147158

16

Figure 2.6

Input Wiring

RTD Input Wiring

RTD

2 8 Linear DC Input Wiring2 8 Linear DC Input Wiring

DC linear voltage and linear current connections for input 1 are shown in Figure

and Figure 2.8 .

2.7 and Figure 2.8 .

2.7

DC linear voltage and linear current connections for input 2 are shown in Figure

and Figure 2.10 .

2.9 and Figure 2.10 .

2.9

Figure 2.7

Input 1 Linear Voltage Wiring

Input

1 Linear Voltage Wiring

Figure 2.8

Input 1 Linear Current Wiring

Input

1 Linear Current Wiring

ON

1 2 3 4

DIP SwitchDIP Switch

5

192

0~1V, 0~5V

1~5V, 0~10V

1~5V,

Figure 2.9

Input 2 Linear Voltage Wiring

Input

192

3114

10

12

+

0~10V

2 Linear Voltage Wiring

3114

13

5

6147158

16

1 2 3 4

DIP SwitchDIP Switch

ON

12

3114

+

5

13

5

6147158

16

6147158

192

0~20mA or

4~20mA

Figure 2.10

Input 2 Linear Current Wiring

Input

3114

10

2 Linear Current Wiring

192

13

10

12

0~1V, 0~5V

1~5V, 0~10V

1~5V,

0~10V

2 9 CT / Heater Current Input Wiring2 9 CT / Heater Current Input Wiring

5

3114

192

13

12

10

6147158

16

13

10

+

Figure 2.11

Input Wiring for

CT Input Wiring for

CT Single

Single Phase Heater

CT Signal Input *Total current CT94-1 not to

+

exceed 50 A RMS.

exceed

UM9300 2.0UM9300 2.0

12

0~20mA or

4~20mA

Phase Heater

50 A RMS.

16

+

19

2 10 Output 1 Wiring2 10 Output 1 Wiring

Max. 2A

Resistive

192

10

3114

12

5

13

Load

6147158

16

120V/240V

Mains Supply

Mains

Supply

192

10

3114

12

5

13

6147158

0-20mA,

0 - 20mA,

- 20mA

4-20mA

4

+

16

Load

+

Maximum Load 500 ohmsMaximum Load 500 ohms

Relay OutputRelay Output

5VDC@30ma or

14VDC @40ma

14VDC

@40ma

192

10

Voltage

3114

12

Pulsed

Pulsed Voltage

5

13

+

6147158

Pulsed Voltage to Drive SSRPulsed Voltage to Drive SSR

16

Linear CurrentLinear Current

192

10

Linear VoltageLinear Voltage

Max.1A/240VMax. 1A / 240V

Load

3114

5

13

12

120V /240V

Mains Supply

Mains

0-1V, 0-5V

0 - 1V, 0 - 5V

- 5V, 0 - 10V

1-5V,0-10V

1

+

6147158

16

Supply

Load

+

Minimum Load

K ohms

10Kohms

10

192

Triac (SSR) Output

Direct Drive

Direct

20

10

3114

5

Triac

13

12

Drive

6147158

16

UM9300 2.0UM9300 2.0

Figure 2.12

Output 1 Wiring

Output

1 Wiring

2 11 Output 2 Wiring2 11 Output 2 Wiring

Max. 2A

Resistive

3114

192

10

12

Relay OutputRelay Output

5VDC@30ma or

14VDC @40ma

14VDC

Load

5

6147158

13

@40ma

Pulsed

Pulsed Voltage

Voltage

+

120V/240V

Mains Supply

Mains

16

Supply

0 - 20mA,

4 - 20mA

4

+

3114

192

10

12

Linear CurrentLinear Current

0-1V, 0-5V

0 - 1V, 0 - 5V

- 5V, 0 - 10V

1-5V,0-10V

1

+

- 20mA

5

6147158

13

16

Load

+

Maximum Load

Ohm max

500 Ohm max

500

Figure 2.13

Output 2 Wiring

Output

Load

+

2 Wiring

192

10

3114

12

13

6147158

16

5

Pulsed Voltage to Drive SSRPulsed Voltage to Drive SSR

192

Max. 1A / 240VMax. 1A / 240V

Load

5

3114

6147158

Triac

10

3114

12

192

Linear VoltageLinear Voltage

120V /240V

Supply

Mains Supply

Mains

5

13

6147158

16

Minimum Load

K ohm

10Kohm

10

13

10

12

Triac (SSR) OutputTriac (SSR) Output

UM9300 2.0UM9300 2.0

16

21

2 12 Event Input wiring2 12 Event Input wiring

5

3114

192

12

10

Open Collector

Input

13

6147158

+

16

The event input can accept a switch signal as well as an open collector signal. The

event input function ( EIFN ) is activated as the switch is closed or an open collector

event

or a logic signal ) is pulled down.

(

( or a logic signal ) is pulled down.

2 13 Alarm 1 Wiring2 13 Alarm 1 Wiring

192

10

3114

12

13

6147158

16

Figure 2.14

Event Input Wiring

Event

Input Wiring

5

Switch InputSwitch Input

input function ( EIFN ) is activated as the switch is closed or an open collector

Max. 2A

Resistive

5

192

10

3114

12

13

6147158

16

Relay OutputRelay Output

2 14 Alarm 2 Wiring2 14 Alarm 2 Wiring

Max. 2A

Resistive

5

Load

192

3114

6147158

120V/240V

Supply

Mains Supply

Mains

Note: Both Form A and B contacts are available for alarm 1 relay.

Order a correct form for alarm 1 to suit for your application.

Order

Load

a correct form for alarm 1 to suit for your application.

120V/240V

Supply

Mains Supply

Mains

Figure 2.15

Alarm 1 Wiring

Alarm

1 Wiring

13

12

10

20

Relay OutputRelay Output

16

UM9300 2.0UM9300 2.0

Figure 2.16

Alarm 2 Wiring

Alarm

2 Wiring

2 15 RS-4852 15 RS-485

5

3114

192

13

10

12

6147158

16

RS-485 to RS-232

network adaptor

network

adaptor

SNA10A or

SNA10B

Figure 2.17

RS-485 Wiring

RS-485

Wiring

TX1

192

10

TX2

Twisted-Pair Wire

5

3114

13

12

6147158

16

RS-485

TX1

TX2

Max. 247 units can be linkedMax. 247 units can be linked

RS-232

TX1

3114

192

10

TX2

Terminator

220 ohms / 0.5W

220

PC

5

6147158

13

12

ohms / 0.5W

16

2 16 Analog Retransmission2 16 Analog Retransmission

5

192

+

3114

10

Load

0-20mA,

0 - 20mA,

4-20mA

- 20mA

4

12

Retransmit CurrentRetransmit Current

Do not exceed 500 ohms total loadDo not exceed 500 ohms total load

13

6147158

16

Load

++

+

Indicators

PLC's

Recorders

loggers

Data loggers

Data Inverters

Inverters etc.

etc.

Load

192

10

+

1-5V,0-5V

1 - 5 V, 0 - 5V

- 10V

0 - 10V

0

3114

12

13

6147158

Load

16

Load

Figure 2.18 Analog

Retransmission Wiring

Retransmission

Indicators

PLC's

Recorders

Data loggers

Data Inverters

Inverters etc.

Load

5

+++

Retransmit VoltageRetransmit Voltage

Minimum load must be greater than 10K ohms.Minimum load must be greater than 10K ohms.

UM9300 2.0UM9300 2.0

Wiring

loggers

etc.

23

2 17 RS-2322 17 RS-232

5

192

10

TX1 TX2

3114

6147158

13

12

16

COM

CC94-1

9-pin

RS-232 port

RS-232

port

PC

Figure 2.19

RS-232 Wiring

RS-232

Wiring

Note:

When you insert a RS-232 module (CM94-2) to the connectors on CPU board

(C930), the jumper JP22 on terminal board (T930) be modified as

(C930), following:

following: J1 must be shorted and J2 must be cut and left open. Location of

JP22

JP22 is shown in the following diagram.

If the FDC-9300 is configured for RS-232 communication, the EI ( Event

) is disconnected internally. The unit can no longer perform event

Input ) is disconnected internally. The unit can no longer perform event

Input

function (EIFN).

input

input function (EIFN).

the jumper JP22 on terminal board (T930) be modified as

must

J1 must be shorted and J2 must be cut and left open. Location of

is shown in the following diagram.

CN21

JP22

J2

9

M22

1

J1

1

RY21M21

T930-B

8

JP21

JA

JB

CN22

16

7

Figure 2.20

Location of Jumper JP22

Location

of Jumper JP22

If you use a conventional 9-pin RS-232 cable instead of CC94-1, the cable

must be modified according to the following circuit diagram.

must

be modified according to the following circuit diagram.

FDC-9300

TX1 RD

TX1

TX2

COM

24

9

TX2 TD

10

COM GND

14

To DTE(PC) RS-232 PortTo DTE(PC) RS-232 Port

1 DCD

RD

2RD

1

6

2

7

3

8

4

9

5

2

TD

3

3TD

DTR

4

4 DTR

GND

5

5 GND

DSR

6

6 DSR

RTS

7

7 RTS

CTS

8

8 CTS

RI

9

9RI

Female DB-9Female DB-9

UM9300 2.0UM9300 2.0

Figure 2.21

Configuration of RS-232

Configuration Cable

Cable

of RS-232

Chapter 3 Programming Special FunctionsChapter 3 Programming Special Functions

This unit provides an useful parameter " FUNC " which can be used to

the function complexity level before setup. If the Basic Mode ( FUNC

select the function complexity level before setup. If the Basic Mode ( FUNC

select

BASC ) is selected for a simple application, then the following functions

=

= BASC ) is selected for a simple application, then the following functions

ignored and deleted from the full function menu:

are

are ignored and deleted from the full function menu:

SP2, PB2, TI2, TD2, PL1, PL2, COMM, PROT, ADDR, BAUD, DATA, PARI,

RAMP,

RAMP, SP2, PB2, TI2, TD2, PL1, PL2, COMM, PROT, ADDR, BAUD, DATA, PARI,

AOFN, AOLO, AOHI, IN2, IN2U, DP2, IN2L, IN2H, EIFN, PVMD, FILT, SLEP,

STOP,

STOP, AOFN, AOLO, AOHI, IN2, IN2U, DP2, IN2L, IN2H, EIFN, PVMD, FILT, SLEP,

and SP2F.

SPMD

SPMD and SP2F.

Basic Mode capabilities:Basic Mode capabilities:

(1) Input 1: Thermocouple, RTD, Volt, mA(1) Input 1: Thermocouple, RTD, Volt, mA (2) Input 2: CT for heater break detection(2) Input 2: CT for heater break detection (3) Output 1: Heating or Cooling ( Relay, SSR, SSRD, Volt, mA )(3) Output 1: Heating or Cooling ( Relay, SSR, SSRD, Volt, mA ) (4) Output 2 : Cooling ( Relay, SSR, SSRD, Volt, mA ), DC Power supply.(4) Output 2 : Cooling ( Relay, SSR, SSRD, Volt, mA ), DC Power supply. (5) Alarm 1: Relay for Deviation, Deviation Band, Process, Heater Break, Loop(5) Alarm 1: Relay for Deviation, Deviation Band, Process, Heater Break, Loop

Break, Sensor Break, Latch, Hold or Normal Alarm.Break, Sensor Break, Latch, Hold or Normal Alarm.

(6) Alarm 2: Relay for Deviation, Deviation Band, Process, Heater Break, Loop(6) Alarm 2: Relay for Deviation, Deviation Band, Process, Heater Break, Loop

Break, Sensor Break, Latch, Hold or Normal Alarm.Break, Sensor Break, Latch, Hold or Normal Alarm. (7) Dwell Timer(7) Dwell Timer (8) Heater Break Alarm(8) Heater Break Alarm (9) Loop Break Alarm(9) Loop Break Alarm

(10) Sensor Break Alarm(10) Sensor Break Alarm (11) Failure Transfer(11) Failure Transfer (12) Bumpless Transfer(12) Bumpless Transfer (13) PV1 Shift(13) PV1 Shift (14) Programmable SP1 Range(14) Programmable SP1 Range (15) Heat-Cool control(15) Heat-Cool control

(16) Hardware Lockout(16) Hardware Lockout (17) Self-Tune(17) Self-Tune (18) Auto-Tune(18) Auto-Tune (19) ON-OFF, P, PD, PI, PID Control(19) ON-OFF, P, PD, PI, PID Control (20) User Defined Menu (SEL)(20) User Defined Menu (SEL) (21) Manual Control(21) Manual Control (22) Display Mode(22) Display Mode (23) Reload Default Values(23) Reload Default Values (24) Isolated DC Power Supply(24) Isolated DC Power Supply

3 1 Rearrange User Menu3 1 Rearrange User Menu

If you don't need:If you don't need:

(1) Second setpoint

Second PID

(2) Second PID

(2)

Event input

(3)

(3) Event input

Soft start (RAMP)

(4)

(4) Soft start (RAMP)

Remote set point

(5)

(5) Remote set point

Complex process value

(6)

(6) Complex process value

Output power limit

(7)

(7) Output power limit

Digital communication

(8)

(8) Digital communication

Analog retransmission

(9)

(9) Analog retransmission

Power shut off (Sleep Mode)

(10)

(10) Power shut off (Sleep Mode)

Digital filter

(11)

(11) Digital filter

Pump control

(12)

(12) Pump control

Remote lockout

(13)

(13) Remote lockout

then you can use Basic Mode.then you can use Basic Mode.

The conventional controllers are designed with a fixed parameters' scrolling. If

need a more friendly operation to suit your application, the manufacturer

you need a more friendly operation to suit your application, the manufacturer

you

say " sorry " to you. The FDC-9300 has the flexibility for you to select those

will

will say " sorry " to you. The FDC-9300 has the flexibility for you to select those

parameters

parameters which are most significant to you and put these parameters in the

of display sequence.

front

front of display sequence. SEL1

SEL1

: Selects the most significant parameter for view and change.

:

SEL2

:

: Selects the 2'nd significant parameter for view and change.

:

SEL3

: Selects the 3'rd significant parameter for view and change.

:

SEL4

: Selects the 4'th significant parameter for view and change.

:

SEL5

: Selects the 5'th significant parameter for view and change.

When

When using the up-down key to select the parameters, you may not obtain

of the above parameters. The number of visible parameters is dependent

all

all of the above parameters. The number of visible parameters is dependent

the setup condition. The hidden parameters for the specific application are

on

on the setup condition. The hidden parameters for the specific application are

deleted from the SEL selection.

also

also deleted from the SEL selection.

Example :

which are most significant to you and put these parameters in the

Selects the most significant parameter for view and change. Selects the 2'nd significant parameter for view and change. Selects the 3'rd significant parameter for view and change. Selects the 4'th significant parameter for view and change. Selects the 5'th significant parameter for view and change.

Range

Range :

using the up-down key to select the parameters, you may not obtain

:

NONE,

NONE, TIME, A1.SP, A1.DV, A2.SP, A2.DV, RAMP, OFST,

REFC,

REFC, SHIF, PB1, TI1, TD1, C.PB, SP2, PB2, TI2, TD2

SEL1 selects TIMESEL1 selects TIME SEL2 selects A2.DVSEL2 selects A2.DV SEL3 selects OFSTSEL3 selects OFST SEL4 selects PB1SEL4 selects PB1 SEL5 selects NONESEL5 selects NONE

TIME, A1.SP, A1.DV, A2.SP, A2.DV, RAMP, OFST,

SHIF, PB1, TI1, TD1, C.PB, SP2, PB2, TI2, TD2

Now, the upper display scrolling becomes :Now, the upper display scrolling becomes :

PV

SEL1

SEL2

SEL3

SEL4

SEL5

UM9300 2.0UM9300 2.0

25

3 2 Dwell Timer3 2 Dwell Timer

Alarm 1 or alarm 2 can be configured as a dwell timer by selecting TIMR for A1FN or A2FN

not BOTH. Otherwise Er07 will appear.

but not BOTH. Otherwise Er07 will appear.

but

the dwell timer is configured, the parameter TIME is used for the dwell time adjustment.

As

As the dwell timer is configured, the parameter TIME is used for the dwell time adjustment.

dwell time is measured in minutes ranging from 0 to 6553.5 minutes.

The

The dwell time is measured in minutes ranging from 0 to 6553.5 minutes.

the process reaches the setpoint the dwell timer begins

Once

Once the process reaches the setpoint the dwell timer begins

count from zero until time out. The timer relay output will remain unchanged until the

to

to count from zero until time out. The timer relay output will remain unchanged until the

time has timed out. Then output will change state.

dwell

dwell time has timed out. Then output will change state.

dwell timer operation is shown in the example below.

The

The dwell timer operation is shown in the example below.

PV

SP1

If alarm 1 is configured as dwell timer, A1SP, A1DV, A1HY and A1MD are hidden.

case is for alarm 2.

TIME in minutes ( if A1FN=TIMR ) or A2MD ( if A2FN=TIMR ) is ignored in this case.

a form B relay is required for dwell timer, then order form B alarm 1 and

A1FN. Form B relay is not available for alarm 2.

A1 or A2

ON

OFF

TIME

Timer starts

Time

Same case is for alarm 2.

Same

Example :Example : Set A1FN=TIMR or A2FN=TIMR but not both.

Set A1FN=TIMR or A2FN=TIMR but not both.

Adjust TIME in minutes

Adjust A1MD

A1MD ( if A1FN=TIMR ) or A2MD ( if A2FN=TIMR ) is ignored in this case.

If

If a form B relay is required for dwell timer, then order form B alarm 1 and

configure

configure A1FN. Form B relay is not available for alarm 2.

Figure 3.1 Dwell Timer FunctionFigure 3.1 Dwell Timer Function

3 3 Manual Control3 3 Manual Control

The manual control may be used for the following :purposesThe manual control may be used for the following :purposes

( 1 ) To test the process characteristics to obtain a step response as well as an

impulse response and use these data for tuning a controller.

impulse

response and use these data for tuning a controller.

Error CodeError Code

(2)

To use manual control instead of a close loop control as the sensor fails or

( 2 )

To use manual control instead of a close loop control as the sensor fails or

controller's A-D converter fails. that a bumpless transfer can not

the controller's A-D converter fails. that a bumpless transfer can not

the

used for a longer time. See section 3-6.

be

be used for a longer time. See section 3-6.

( 3 ) In certain applications it is desirable to supply a process with a constant

demand.

NOTE

Operation:

Press until ( Hand Control ) appears on the display.

Press for 3 seconds then the upper display will begin to flash and the lower

Press display

display will show . The controller now enters the manual control mode.

Pressing

Pressing the lower display will show and alternately where

indicates

indicates output2(orcooling ) control variable value MV2. Now you can use

up-down

up-down key to adjust the percentage values for H or C.

The controller performs open loop control as long as it stays in manual control

mode.

mode. The H value is exported to output 1 ( OUT1 ) and C value is exported to

output

output 2 provided that OUT2 is performing cooling function ( ie. OUT2 selects

COOL

COOL ).

for 3 seconds then the upper display will begin to flash and the lower

will show . The controller now enters the manual control mode.

the lower display will show and alternately where

indicates

indicates output1(orheating ) control variable value MV1 and

output 1 ( or heating ) control variable value MV1 and

output 2 ( or cooling ) control variable value MV2. Now you can use

key to adjust the percentage values for H or C.

The H value is exported to output 1 ( OUT1 ) and C value is exported to

2 provided that OUT2 is performing cooling function ( ie. OUT2 selects

).

UM9300 2.0UM9300 2.0

Exit Manual ControlExit Manual Control

To press keys the controller will revert to its previous operating mode

may be a failure mode or normal control mode ).

( may be a failure mode or normal control mode ).

(

Means

MV1=38.4 %

OUT1 ( or Heating )

for OUT1 ( or Heating )

for

Means

MV2=7.63 %

OUT2 ( or Cooling )

for OUT2 ( or Cooling )

for

Exception

If OUT1 is configured as ON-OFF

control ( ie. PB1=0 if PB1 is

control assigned

assigned or PB2=0 if PB2 is

assigned

assigned by event input ),

the

the controller will never perform

manual

manual control mode.

( ie. PB1=0 if PB1 is

or PB2=0 if PB2 is by event input ),

controller will never perform

control mode.

26

UM9300 2.0UM9300 2.0

3 4 Failure Transfer3 4 Failure Transfer

The controller will enter as one of the following conditions occurs:

1. occurs ( due to the input 1 sensor break or input 1 current below 1mA

1. occurs

SB1E

4-20 mA is selected or input 1 voltage below 0.25V if 1-5 V is selected ) if

if

if 4-20 mA is selected or input 1 voltage below 0.25V if 1-5 V is selected ) if

P1-2 or P2-1 is selected for PVMD or PV1 is selected for SPMD.

PV1,

PV1, P1-2 or P2-1 is selected for PVMD or PV1 is selected for SPMD.

2. occurs

SB2E

2. occurs ( due to the input 2 sensor break or input 2 current below 1mA

SB2E

4-20 mA is selected or input 2 voltage below 0.25V if 1-5 V is selected ) if

if

if 4-20 mA is selected or input 2 voltage below 0.25V if 1-5 V is selected ) if

P1-2 or P2-1 is selected for PVMD or PV2 is selected for SPMD.

PV2,

PV2, P1-2 or P2-1 is selected for PVMD or PV2 is selected for SPMD.

3. occurs

ADER

3. occurs due to the A-D converter of the controller fails.

ADER

Output 1 Failure Transfer, if activated, will perform :

If output 1 is configured as proportional control ( PB1 = 0 ), and BPLS is

1. If output 1 is configured as proportional control ( PB1=0),andBPLS is

1. selected

selected for O1FT, then output 1 will perform bumpless transfer. Thereafter

previous averaging value of MV1 will be used for controlling output 1.

the

the previous averaging value of MV1 will be used for controlling output 1.

If output 1 is configured as proportional control ( PB1 = 0 ), and a value of

2.

2. If output 1 is configured as proportional control ( PB1=0),andavalue of

to 100.0 % is set for O1FT, then output 1 will perform failure transfer.

0

0 to 100.0 % is set for O1FT, then output 1 will perform failure transfer.

Thereafter

Thereafter the value of O1FT will be used for controlling output 1.

If output 1 is configured as ON-OFF control ( PB1 = 0 ), then output 1 will be

3.

3. If output 1 is configured as ON-OFF control ( PB1=0),then output 1 will be

driven

driven OFF if O1FN selects REVR and be driven ON if O1FN selects DIRT.

( due to the input 1 sensor break or input 1 current below 1mA

( due to the input 2 sensor break or input 2 current below 1mA

for O1FT, then output 1 will perform bumpless transfer. Thereafter

the value of O1FT will be used for controlling output 1.

OFF if O1FN selects REVR and be driven ON if O1FN selects DIRT.

failure

failure mode

due to the A-D converter of the controller fails.

Output 2 Failure Transfer, if activated, will perform :Output 2 Failure Transfer, if activated, will perform :

1. If OUT2 selects COOL, and BPLS is selected for O1FT, then output 2 will1. If OUT2 selects COOL, and BPLS is selected for O1FT, then output 2 will perform bumpless transfer. Thereafter the previous averaging value of MV2perform bumpless transfer. Thereafter the previous averaging value of MV2 will be used for controlling output 2.will be used for controlling output 2.

2. If OUT2 selects COOL, and a value of 0 to 100.0 % is set for O2FT, then2. If OUT2 selects COOL, and a value of 0 to 100.0 % is set for O2FT, then output 2 will perform failure transfer. Thereafter the value of O1FT will beoutput 2 will perform failure transfer. Thereafter the value of O1FT will be used for controlling output 2.used for controlling output 2.

Alarm 1 Failure Transfer is activated as the controller enters failure mode.Alarm 1 Failure Transfer is activated as the controller enters failure mode. Thereafter the alarm 1 will transfer to the ON or OFF state preset by A1FT.Thereafter the alarm 1 will transfer to the ON or OFF state preset by A1FT.

Alarm 2 Failure Transfer is activated as the controller enters failure mode.

Thereafter the alarm 2 will transfer to the ON or OFF state preset by A2FT.

Thereafter

the alarm 2 will transfer to the ON or OFF state preset by A2FT.

mode

Failure Mode Occurs as :

SB1E

1. SB1E

1.

2.

SB2E

2. SB2E

ADER

3.

3. ADER

Failure Transfer of outout 1 and output 2

occurs as :

occurs

1.

1. Power start ( within 2.5 seconds )

2.

2. Failure mode is activated

3.

3. Manual mode is activated

4.

4. Calibration mode is activated

Failure Transfer of alarm 1 and alarm 2

occurs as :

occurs

1.

1. Failure mode is activated

Failure Transfer Setup :

1. O1FT

1.

2.

2. O2FT

3.

3. A1FT

4.

4. A2FT

Exception: If Loop Break (LB) alarm or

sensor Break (SENB) alarm is

sensor configured

configured forA1FN or A2FN, the alarm1/ 2

will

will be switched to ON state independent

the setting of A1FT/ A2FT. If Dwell Timer

of

of the setting of A1FT/ A2FT. If Dwell Timer

(TIMR)

(TIMR) is configured for A1FN/A2FN,

the

the alarm 1/ alarm2

not perform failure transfer.

will

will not perform failure transfer.

as : Power start ( within 2.5 seconds ) Failure mode is activated Manual mode is activated Calibration mode is activated

as : Failure mode is activated

O1FT O2FT A1FT A2FT

Break (SENB) alarm is

forA1FN or A2FN, the alarm1/ 2

be switched to ON state independent

is configured for A1FN/A2FN,

alarm 1/ alarm2

3 5 Signal Conditioner DC Power Supply3 5 Signal Conditioner DC Power Supply

Three types of isolated DC power supply are available to supply an external transmitter

sensor. These are 20V rated at 25mA, 12V rated at 40 mA and 5V rated at 80 mA.

or sensor. These are 20V rated at 25mA, 12V rated at 40 mA and 5V rated at 80 mA.

or

DC voltage is delivered to the output 2 terminals.

The

The DC voltage is delivered to the output 2 terminals.

Two-line TransmitterTwo-line Transmitter

+

12

5

13

6147158

16

Don't use the DC power supply beyond its rating current to

damage.Purchase a correct voltage to suit your

avoid damage.Purchase a correct voltage to suit your

avoid

external

external devices.

See

See ordering code in section 1-2.

UM9300 2.0UM9300 2.0

devices.

ordering code in section 1-2.

3114

192

10

4 - 20mA4 - 20mA

Set

OUT2 =

Figure 3.2

Power Supply Applications

DC Power Supply Applications

DC

DC Power SupplyDC Power Supply

Caution:

27

3 6 Bumpless Transfer3 6 Bumpless Transfer

The bumpless transfer function is available for output 1 and output 2 ( provided

OUT2 is configured as COOL ).

that OUT2 is configured as COOL ).

that

Bumpless

Bumpless Transfer

activated

activated as one of the following cases occurs :

Power starts ( within 2.5 seconds ).

1.

1. Power starts ( within 2.5 seconds ).

The controller enters the failure mode. See section 3-4 for failure mode

2.

2. The controller enters the failure mode. See section 3-4 for failure mode

descriptions.

The controller enters the manual mode. See section 3-3 for manual mode

3.

3. The controller enters the manual mode. See section 3-3 for manual mode

descriptions.

The controller enters the calibration mode. See Chapter 4 for calibration

4.

4. The controller enters the calibration mode. See Chapter 4 for calibration

mode

mode descriptions.

the bumpless transfer is activated, the controller will transfer to open-loop

As

As the bumpless transfer is activated, the controller will transfer to open-loop

control

control and uses the previous averaging value of MV1 and MV2 to continue

control.

Without Bumpless TransferWithout Bumpless Transfer

Transfer

as one of the following cases occurs :

descriptions.

and uses the previous averaging value of MV1 and MV2 to continue

is enabled by selecting BPLS for O1FT and/or O2FT and

Bumpless Transfer Setup :

O1FT = BPLS

1. O1FT = BPLS

1. O2FT = BPLS

2.

2. O2FT = BPLS

Bumpless Transfer Occurs as :

Power Starts ( within 2.5 seconds )

1. Power Starts ( within 2.5 seconds )

1. Failure mode is activated

2.

2. Failure mode is activated

Manual mode is activated

3.

3. Manual mode is activated

Calibration mode is activated

4.

4. Calibration mode is activated

PV

Set point

Since the hardware and software need time to be initialized, the control is

abnormal as the power is recovered and results in a large disturbance to

abnormal

process. During the sensor breaks, the process loses power.

the

the process. During the sensor breaks, the process loses power.

With Bumpless TransferWith Bumpless Transfer

Set pointSet point

as the power is recovered and results in a large disturbance to

PV

Power interruptedPower interrupted

Large

deviation

Power interruptedPower interrupted

Sensor breakSensor break

Small

deviation

Sensor breakSensor break

Load varies

Time

Figure 3.3 Benefits of Bumpless

Transfer

After bumpless transfer configured, the correct control variable is applied

immediately as the power is recovered, the disturbance is small. During the

immediately sensor

sensor breaks, the controller continues to control by using its previous value. If

load doesn't change, the process will remain stable. Thereafter, once the

the

the load doesn't change, the process will remain stable. Thereafter, once the

changes, the process may run away.

load

load changes, the process may run away.

bumpless transfer for a longer time.

bumpless

should

should be used to announce the operator when the system fails. For ,

Sensor Break Alarm, if configured, will switch to failure state and announces

a

a Sensor Break Alarm, if configured, will switch to failure state and announces

operator to use manual control or take a proper security action when the

the

the operator to use manual control or take a proper security action when the

system

system enters failure mode.

28

as the power is recovered, the disturbance is small. During the

breaks, the controller continues to control by using its previous value. If

transfer for a longer time.

be used to announce the operator when the system fails. For ,

enters failure mode.

Time

Therefore, you should not rely on a

For

fail safe reason, an additional alarm

For fail safe reason, an additional alarm

example

UM9300 2.0UM9300 2.0

Warning :After system fails,

never depend on bumpless

never transfer

transfer for a long time,

otherwise

otherwise it might cause a

problem

problem to the system to run

away.

depend on bumpless

for a long time,

it might cause a

to the system to run

3 7 Self Tuning3 7 Self Tuning

Self-tuning which is designed by using an provides

The Self-tuning which is designed by using an provides

The

alternative option for tuning the controller. It is activated as soon as SELF

an

an alternative option for tuning the controller. It is activated as soon as SELF

selected with YES. When Self-tuning is working, the controller will change its

is

is selected with YES. When Self-tuning is working, the controller will change its

working

working PID values and compares the process behavior with previous cycle.

If

If the new PID values achieve a better control, then changing the next PID

values

values in the same direction, otherwise, changing the next PID values in

reverse

reverse direction. When an optimal condition is obtained, the optimal PID

values

values will be stored in PB1, TI1, TD1 or PB2, TI2, TD2 which is determined by

Event

Event Input conditions. When Self-tuning is completed, the value of SELF will

be

be changed from YES to NONE to disable self-tuning function.

When the Self-tuning is enabled, the control variables are tuned slowly so

that the disturbance to the process is less than auto-tuning. Usually, the Self-

that tuning

tuning will perform successfully with no need to apply additional auto-

Exceptions: The Self-tuning will be disabled as soon as one of the following

conditions occurs:

conditions

1.

1. SELF is selected with NONE.

2.

2. The controller is used for on-off control, that is PB=0.

3.

3. The controller is used for manual reset, that is TI=0.

4.

4. The controller is under loop break condition.

5.

5. The controller is under failure mode (e.g. sensor break).

6.

6. The controller is under manual control mode.

7.

7. The controller is under sleep mode.

8.

8. The controller is being calibrated.

PID values and compares the process behavior with previous cycle.

the new PID values achieve a better control,

in the same direction, otherwise, changing the next PID values in

direction. When an optimal condition is obtained, the optimal PID

will be stored in PB1, TI1, TD1 or PB2, TI2, TD2 which is determined by

conditions.

Input

to NONE

YES

changed

the disturbance to the process is less than auto-tuning. Usually, the Self-

will perform successfully with no need to apply additional auto-

SELF is selected with NONE. The controller is used for on-off control, that is PB=0. The controller is used for manual reset, that is TI=0. The controller

controller is

The The controller is under manual control mode. The controller The controller

from

occurs:

is under loop break condition.

under failure

is under sleep mode. is being

Self-tuning is

When

to disable

mode

calibrated.

(e.g.

innovative

innovative algorithm

then

completed,

self-tuning

sensor

algorithm

changing the next PID

the value

function.

break).

of SELF

will

Self-tune MenuSelf-tune Menu

Selects

Disable Self-tuning

or

Enable Self-tuningEnable Self-tuning

Default

SELF=NONE

If the self-tuning is enabled, the auto-tuning can still be used any time. The

self-tuning will use the auto-tuning results for its initial values.

self-tuning

Benefits of Self-tuning:Benefits of Self-tuning:

1.

Unlike auto-tuning, Self-tuning will produce less disturbance to the

2.

process.

Unlike auto-tuning, Self-tuning doesn't change control mode during tuning

Unlike

3.

period.

period. It always performs PID control.

Changing

Changing set point during Self-tuning is allowable. Hence, Self-tuning can

be

be used for ramping set point control as well as remote set point control

where

where the set point is changed from time to time.

Operation:

obtain SELF for initiating a self-tuning.

obtain

will use the auto-tuning results for its initial values.

auto-tuning, Self-tuning doesn't change control mode during tuning

It always performs PID control.

set point during Self-tuning is allowable. Hence, Self-tuning can

used for

SELF for initiating a self-tuning.

ramping

the set point

set point

is changed

control as

from time

well as remote

to time.

set point

Section 1-5The parameter SELF is contained in setup menu. Refer to to

Section

control

1-5The parameter SELF is contained in setup menu. Refer to to

Benefits of Self-tune:

Less disturbance to the process.

1. Less disturbance to the process.

1. Perform PID control during tuning

2.

2. Perform PID control during tuning

period.

Available for ramping set point

3.

3. Available for ramping set point

control

control and remote set point

control.

and remote set point

UM9300 2.0UM9300 2.0

29

3 8 Auto Tuning3 8 Auto Tuning

The auto-tuning process is performed at set point.

process will oscillate around the set point during tuning process.

The process will oscillate around the set point during tuning process.

The

a set point to a lower value if overshooting beyond the normal

Set

Set a set point to a lower value if overshooting beyond the normal

process

process value is likely to cause damage.

The auto-tuning is applied in cases of :

Initial setup for a new process

Initial

*

The

The set point is changed substantially from the previous auto-tuning

*

value

The

The control result is unsatisfactory

*

value is likely to cause damage.

setup for a new process

set point is changed substantially from the previous auto-tuning

control result is unsatisfactory

Operation :Operation :

1. The system has been installed normally.

1. The system has been installed normally. Use the default values for PID before tuning.

2. Use the default values for PID before tuning.

2.

default values are : PB1=PB2=18.0 F

The

The default values are : PB1=PB2=18.0 F

TI1=TI2=100

TI1=TI2=100 sec, TD1=TD2=25.0 sec, Of course, you can use other

reasonable

reasonable values for PID before tuning according to your previous

experiences.

experiences. But don't use a zero value for PB1 and TI1 or PB2 and

otherwise, the auto-tuning program

TI2,

TI2, otherwise, the auto-tuning program will be disabled.

3. Set the set point to a normal operating value or a lower value if

overshooting beyond the normal process value is likely to cause

overshooting damage.

damage.

4. Press until appears on the display.4. Press until appears on the display.

5. Press for at least 3 seconds. The upper display will begin to flash

the auto-tuning procedure is beginning.

and the auto-tuning procedure is beginning.

and

sec, TD1=TD2=25.0 sec, Of course, you can use other

values for PID before tuning according to your previous

But don't use a

beyond the normal process value is likely to cause

zero value for

PB1 and TI1

will be disabled.

or PB2

and

NOTE :NOTE :

Any of the ramping function, remote set point or pump function, if used,

be disabled once auto-tuning is proceeding.

will be disabled once auto-tuning is proceeding.

will

Procedures:

The auto-tuning can be applied either as the process is warming up

The auto-tuning can be applied either as the process is warming up (

Cold Start )(Warm Start ).

( Cold Start ) ( Warm Start ).

Figure 3.4.

See

See Figure 3.4.

as the process has been in steady state

or as the process has been in steady state

or

Applicable Conditions :Applicable Conditions : PB1=0, TI1=0 if PB1,TI1,TD1

PB1=0, TI1=0 if PB1,TI1,TD1

assigned

PB2=0, TI2=0, if PB2, TI2, TD2

assigned

If the auto-tuning begins apart from the set point ( Cold Start ), the

enters . As the process reaches the set point

unit enters . As the process reaches the set point

unit value,

value, the unit enters . The waiting cycle elapses a

double

double integral time ( TI1 or TI2, dependent on the selection, ) then it

enters

enters a The double integral time is introduced to

allow

allow the process to reach a stable state. Before learning cycle, the

performs function with a PID control. While in learning

unit

unit performs function with a PID control. While in learning

cycle

cycle the unit performs function with an ON-OFF control.

Learning

Learning cycle is used to test the characteristics of the process. The

data

data are measured and used to determine the optimal PID values.

the end of the two successive ON-OFF cycles the PID values are

At

At the end of the two successive ON-OFF cycles the PID values are

obtained

obtained and automatically stored in the nonvolatile memory.

After

After the auto-tuning procedures are completed, the process display

cease to flash and the unit revert to PID control by using its new

will

will cease to flash and the unit revert to PID control by using its new

values.

PID

PID values.

During

During pre-tune stage the PID values will be modified if any unstable

phenomenon

phenomenon which is caused by incorrect PID values is detected.

Without

Without pre-tune stage, like other conventional controller, the tuning

result

result will be strongly related to the time when the auto-tuning is

applied.

applied. Hence different values will be obtained every time as auto-

tuning

tuning is completed without pre-tune. It is particularly true when the

auto-tuning

auto-tuning are applied by using cold start and warm start.

30

Warm-up

Warm-up cycle

the unit enters . The waiting cycle elapses a

integral time ( TI1 or TI2, dependent on the selection, ) then it

learning

a The double integral time is introduced to

learning cycle.

the process to reach a stable state. Before learning cycle, the

pre-tune

the unit performs function with an ON-OFF control.

cycle is used to test the characteristics of the process. The

are measured and used to determine the optimal PID values.

and automatically stored in the nonvolatile memory.

the auto-tuning procedures are completed, the process display

pre-tune stage the PID values will be modified if any unstable

pre-tune stage, like other conventional controller, the tuning

will be strongly related to the time when the auto-tuning is

Hence different values will be obtained every time as auto-

is completed without pre-tune. It is particularly true when the

are applied by using cold start and warm start.

cycle

waiting

waiting cycle

cycle.

post-tune

which is caused by incorrect PID values is detected.

cycle

UM9300 2.0UM9300 2.0

Pre-tune Function Advantage:

Consistent tuning results can be

Consistent obtained

obtained

tuning results can be

PV

Set PointSet Point

Auto-tuning

Begins

Warm-up

Cycle

Waiting

Cycle

=2 Integral

Time

Learning CycleLearning Cycle

Auto-tuning

Complete

New PID CycleNew PID Cycle

Figure 3.4

Auto-tuning Procedure

Auto-tuning

Procedure

PV

Set PointSet Point

Pre-tune StagePre-tune Stage

PID ControlPID Control

Auto-tuning

Begins

Pre-tune StagePre-tune Stage

Waiting

Cycle

=2 Integral

Time

Pre-tune

Stage

PID ControlPID Control

Post-tune StagePost-tune Stage

ON-OFF ControlON-OFF Control

Cold StartCold Start

Learning CycleLearning Cycle

Post-tune StagePost-tune Stage

ON-OFF ControlON-OFF Control

PID ControlPID Control

Auto-tuning

Complete

New PID CycleNew PID Cycle

PID ControlPID Control

Time

Warm StartWarm Start

If the auto-tuning begins near the set point ( warm start ), the unit passes the

warm-up cycle and enters the waiting cycle. Afterward the procedures are

warm-up same

same as that described for cold start.

If auto-tuning fails an ATER message will appear on the upper display in cases of :If auto-tuning fails an ATER message will appear on the upper display in cases of :

If PB exceeds 9000 ( 9000 PU, 900.0 F or 500.0 C ).

or if TI exceeds 1000 seconds.

or or

or if set point is changed during auto-tuning procedure.

or

or if event input state is changed so that set point value is changed.

Solutions toSolutions to

1. Try auto-tuning once again.

1. Try auto-tuning once again. Don't change set point value during auto-tuning procedure.

2. Don't change set point value during auto-tuning procedure.

2. Don't change event input state during auto-tuning procedure.

3.

3. Don't change event input state during auto-tuning procedure.

Use manual tuning instead of auto-tuning. ( See section 3-20 ).

4.

4. Use manual tuning instead of auto-tuning. ( See section 3-20 ).

Touch any key to reset message.

5.

5. Touch any key to reset message.

cycle and enters the waiting cycle. Afterward the procedures are

as that described for cold start.

Auto-Tuning ErrorAuto-Tuning Error

if TI exceeds 1000 seconds. if set point is changed during auto-tuning procedure. if event input state is changed so that set point value is changed.

Time

Auto-Tuning ErrorAuto-Tuning Error

UM9300 2.0UM9300 2.0

31

3 9 Manual Tuning3 9 Manual Tuning

In certain applications ( very few ) using both self-tuning and auto-tuning to

a process may be inadequate for the control requirement, then you

tune a process may be inadequate for the control requirement, then you

tune

try manual tuning.

can

can try manual tuning.

Connect

Connect the controller to the process and perform the procedures

according

according to the flow chart shown in the following diagram.

the controller to the process and perform the procedures

to the flow chart shown in the following diagram.

Use initial PID values to control the process

Figure 3.5

Manual Tuning

Manual Procedure

Procedure

Tuning

No

Wait and Examine the Process

Is steady state reached ?

Yes

Does the process oscillate ?

Yes

1 Flag

2PB1 PB1

Wait and Examine the Process

No

steady state reached ?

No

0 Flag

0.5PB1 PB1

Is

Wait and Examine the Process

No

steady state reached ?

the process oscillate ?

PB1 PBu

Oscillating period Tu

Load new PID values

1.7 PBu PB1

0.3 Tu TD1

Is

Yes

Does

Yes

Tu TI1

END

Yes

Does the process oscillate ?

Yes

No

Flag=0 ? Flag=1 ?

Yes

1.6PB1 PB1 0.8PB1 PB1

The above procedure may take a long time before reaching a new steady state

the P band was changed. This is particularly true for a slow process. So

since the P band was changed. This is particularly true for a slow process. So

since

above manual tuning procedures will take from minutes to hours to obtain

the

the above manual tuning procedures will take from minutes to hours to obtain

optimal

optimal PID values.

PID values.

32

No

Yes

UM9300 2.0UM9300 2.0

No

NOTE :NOTE :

The final PID values can't be zero.

PBu=0 then set PB1=1.

If PBu=0 then set PB1=1.

If

Tu < 1 sec, then set TI1=1 sec.

If

If Tu < 1 sec, then set TI1=1 sec.

The PBu is called the and the period of oscillation Tu is

called the in the flow chart of Figure 3.5 . When this occurs,

called the

the process is called in a . Figure 3.6 shows a critical

steady

steady state occasion.

If the control performance by using above tuning is still unsatisfactory, the

following rules can be applied for further adjustment of PID values :

following

the in the flow chart of Figure 3.5 . When this occurs,

Ultimate

Ultimate Period

process is called in a.Figure 3.6 shows a critical

state occasion.

PV

Set pointSet point

rules can be applied for further adjustment of PID values :

Ultimate

Ultimate P Band

Period

If PB=PBu

process sustains to oscillate

the process sustains to oscillate

the

Tu

P Band

critical

critical steady state

steady state

Time

Figure 3.6 Critical Steady

State

ADJUSTMENT SEQUENCEADJUSTMENT SEQUENCE

(1) Proportional Band(P)

(1) Proportional Band ( P )

and/or PB2

PB1 and/or PB2

PB1

(2) Integral Time(I)

(2) Integral Time ( I )

and/or TI2

TI1 and/or TI2

TI1

(3) Derivative Time(D)

(3) Derivative Time ( D )

and/or TD2

TD1 and/or TD2

TD1

CPB Programming : The cooling proportional band is measured by % of PB with range 1~255. Initially set 100%

CPB and examine the cooling effect. If cooling action should be enhanced then , if cooling

for CPB and examine the cooling effect. If cooling action should be enhanced then , if cooling

for action

action is too strong then . The value of CPB is related to PB and its value remains unchanged

throughout

throughout the self-tuning and auto-tuning procedures.

is too strong then . The value of CPB is related to PB and its value remains unchanged

the self-tuning and auto-tuning procedures.

increase

increase CPB

SYMPTOM SOLUTION

Slow ResponseSlow Response

High overshoot or

Oscillations

Slow ResponseSlow Response

Instability or

Oscillations

Slow Response or

Oscillations

High OvershootHigh Overshoot

CPB

Decrease PB1 or PB2Decrease PB1 or PB2

Increase PB1 or PB2Increase PB1 or PB2

Decrease TI1 or TI2Decrease TI1 or TI2

Increase TI1 or TI2Increase TI1 or TI2

Decrease TD1 or TD2Decrease TD1 or TD2

Increase TD1 or TD2Increase TD1 or TD2

Table 3.2 PID Adjustment GuideTable 3.2 PID Adjustment Guide

decrease

decrease CPB

CPB

Adjustment of CPB is related to the cooling media used. For air is used as cooling media, adjust CPB at 100(%). For oil is used as cooling media, adjust CPB at 125(%). For water is used as cooling media, adjust CPB at

DB Programming:

DB Programming: Adjustment of DB is dependent on the system requirements. If more positive value of DB

( greater dead band ) is used, an unwanted cooling action can be avoided but an excessive overshoot over the set point will occur. If more negative value of DB ( greater overlap ) is used, an excessive overshoot over the set point can be minimized but an unwanted cooling action will occur. It is adjustable in the range -36.0% to

36.0 % of Pb1

( or PB2 if PB2 is selected ). A negative DB value shows an overlap area over which both outputs are active. A positive DB value shows a dead band area over which neither output is active.

UM9300 2.0UM9300 2.0

33

Figure 3.25 shows the effects of PID adjustment on process response.Figure 3.25 shows the effects of PID adjustment on process response.

P actionP action

PV

Set pointSet point

PV

Perfect

PB too widePB too wide

I actionI action

PB too narrowPB too narrow

TI too highTI too high

Time

Figure 3.7 Effects of PID

Adjustment

Set pointSet point

PV

Set pointSet point

TD too lowTD too low

TI too low

D actionD action

Perfect

Time

Figure 3.8 (Continued )

Effects of PID Adjustment

Effects

of PID Adjustment

34

TD too high

Time

UM9300 2.0UM9300 2.0

3 10 Pump Control3 10 Pump Control

Pump Control function is one of the unique features of FDC-9300. Using this

function the pressure in a process can be controlled excellently. The

function pressure

pressure in a process is commonly generated by a pump driven by a

variable

variable speed motor. The complete system has the following

characteristics 1

noisy. ,

noisy. , The pressure is changed very rapidly. , The pump characteristics is

ultra

ultra nonlinear with respect to its speed. , The pump can't generate any

more

more pressure as its speed is lower than half of its rating speed. , An

ordinary

ordinary pump may slowly lose the pressure even if the valves are

Obviously a conventional controller can't fulfill the conditions mentioned

above. Only the superior noise rejection capability in addition to the fast

above. sampling

sampling rate owned by FDC-9300 can realize such application. To

achieve

achieve this, set the following parameters in the setup menu:

the pressure in a process can be controlled excellently. The

in a process is commonly generated by a pump driven by a

speed motor. The complete system has the following

which

which affects the control behavior: , The system is very

The pressure is changed very rapidly. , The pump characteristics is

23

nonlinear with respect to its speed. , The pump can't generate any

pressure as its speed is lower than half of its rating speed. , An

pump may slowly lose the pressure even if the valves are

Only the superior noise rejection capability in addition to the fast

rate owned by FDC-9300 can realize such application. To

this, set the following parameters in the setup menu:

affects the control behavior: , The system is very

4

5

PUMP: A Cost Effective

yet Perfect Solution

yet

Perfect Solution

FUNC=FULL

EIFN=NONE

PVMD=PV1

FILT=0.5

SELF=NONE

SPMD=PUMP

SP2F=DEVI

and program the following parameters in the user menu:and program the following parameters in the user menu:

REFC= Reference constant

A negative value is added to SP1 to obtain the set point for idle

SP2= A negative value is added to SP1 to obtain the set point for idle

SP2=

state

Since the pump can't produce any more pressure at lower speed, the

pump may not stop running even if the pressure has reached the set point.

pump If

If this happens, the pump will be over worn out and waste additional

power.

power. To avoid this, the FDC-9300 provides a in

the

the user menu. If PUMP is selected for SPMD, the controller will periodically

test

test the process by using this reference constant after the pressure has

reached

reached its set point.

the process, the controller will continue to supply appropriate power to the

the pump.

pump.

the

the controller will gradually decrease the power to the pump until the

pump

pump stops running. As this happens, the controller enters . The

idle

idle state will use a lower set point which is obtained by adding SP2 to SP1

until

until the pressure falls below this set point. The idle state is provided for the

purpose

purpose of preventing the pump from been restarted too frequently. The

value

value of SP2 should be to ensure a correct function.

may not stop running even if the pressure has reached the set point.

this happens, the pump will be over worn out and waste additional

To avoid this, the FDC-9300 provides ain

user menu. If PUMP is selected for SPMD, the controller will periodically

the process by using this reference constant after the pressure has

its set point.

process, the controller will continue to supply appropriate power to the

If the test shows that the pressure is not consumed by the process,

controller will gradually decrease the power to the pump until the

stops running. As this happens, the controller enters . The

state will use a lower set point which is obtained by adding SP2 to SP1

the pressure falls below this set point. The idle state is provided for the

of preventing the pump from been restarted too frequently. The

of SP2 should be to ensure a correct function.

If the test shows that the pressure is still consumed by

negative

Reference

Reference Constant REFC

Constant REFC

idle

state

idle state

Key menuKey menu

SPMD

SP2F

REFC

SP2

Pump Control Features:Pump Control Features:

1. Minimum oscillation of pressure

1. Minimum oscillation of pressure Rapidly stabilized

2. Rapidly stabilized

2. Guaranteed pump stop

3.

3. Guaranteed pump stop

Programmable pump stopping

4.

4. Programmable pump stopping

interval

The pump functions are summarized as follows:

If the process is demanding material ( ie. lose pressure ), the controller

1. If the process is demanding material ( ie. lose pressure ), the controller

1. precisely control the pressure at set point.

will

will precisely control the pressure at set point.

If the process no longer consumes material, the controller will shut off the

2.

2. If the process no longer consumes material, the controller will shut off the

pump

pump as long as possible.

The controller will restart the pump to control the pressure at set point as

3.

3. The controller will restart the pump to control the pressure at set point as

soon

soon as the material is demanded again while the pressure falls below a

predetermined

predetermined value ( ie. SP1+SP2 ).

as long as possible.

as the material is demanded again while the pressure falls below a

value ( ie. SP1+SP2 ).

UM9300 2.0UM9300 2.0

35

Programming Guide:Programming Guide:

1. Perform auto-tuning to the system under such condition that the material

1. Perform auto-tuning to the system under such condition that the material ie. pressure ) is exhausted at typical rate. A typical value for PB1 is about

( ie. pressure ) is exhausted at typical rate. A typical value for PB1 is about

(

Kg/cm , TI1 is about 1 second, TD1 is about 0.2 second.

10

10 Kg/cm , TI1 is about 1 second, TD1 is about 0.2 second.

If the process oscillates around set point after auto-tuning, then increase

2.

2. If the process oscillates around set point after auto-tuning, then increase

PB1

PB1 until the process can be stabilized at set point. The typical value of PB1

about half to two times of the range of pressure sensor.

is about half to two times of the range of pressure sensor.

is

3. Increase FILT ( Filter ) can further reduce oscillation amplitude. But a value

3. Increase FILT ( Filter ) can further reduce oscillation amplitude. But a value FILT higher than 5 ( seconds ) is not recommended. A typical value for FILT

of FILT higher than 5 ( seconds ) is not recommended. A typical value for FILT

of

0.5 or 1 .

is

is 0.5 or 1 .

Close the valves and examine that if the controller can shut off the pump

4.

4. Close the valves and examine that if the controller can shut off the pump

each

each time. The value of REFC is adjusted as small as possible so that the

controller

controller can shut off the pump each time when all the valves are closed. A

typical

typical value for REFC is between 3 and 5.

An ordinary pump may slowly lose the pressure even if the valves are

5.

5. An ordinary pump may slowly lose the pressure even if the valves are

completely

completely closed. Adjust SP2 according to the rule that a more negative

value

value of SP2 will allow the pump to be shut off for a longer time as the valves

closed. A typical

are

are closed. A typical value for SP2 is about -0.50 Kg/cm .

2

until the process can be stabilized at set point. The typical value of PB1

time. The value of REFC is adjusted as small as possible so that the

can shut off the pump each time when all the valves are closed. A

value for REFC is between 3 and 5.

closed. Adjust SP2 according to the rule that a more negative

of SP2 will allow the pump to be shut off for a longer time as the valves

about -0.50

SP2 is

for

value

2

Kg/cm

.

3 11 Sleep Mode3 11 Sleep Mode

To Sleep Mode:EnterTo Sleep Mode:Enter

FUNC selects FULL to provide full function.

SLEP selects YES to enable the sleep mode.

SLEP

selects YES to enable the sleep mode.

Press for 3 seconds, the unit will enter its sleep mode.

Press

During sleep mode:

During

(1) Shut off all display except a decimal point which is lit periodically.

Shut off all outputs and alarms.

(2) Shut off all outputs and alarms.

(2)

To Sleep Mode:ExitTo Sleep Mode:Exit (1) Press to leave the sleep mode.

(1) Press to leave the sleep mode.

Disconnect the power.

(2) Disconnect the power.

(2)

Sleep Function can be used to replace a to reduce the system cost.power switchSleep Function can be used to replace atoreduce the system cost.power switch

Note: If the Sleep mode is not required by your system, the SLEP should select

NONE to disable sleep mode against undesirable occurrence.

NONE

to disable sleep mode against undesirable occurrence.

for 3 seconds, the unit will enter its sleep mode.

sleep mode:

3 12 Remote Lockout3 12 Remote Lockout

The parameters can be locked to prevent from being changed by using

either (see ) or or . If

either (see )

you need the parameters to be locked by using an external switch

you

(remote lockout function), then connect a switch to terminals 13 and 14

(remote

and choose for

and

Hardware Lockout Section 1-3 Remote Lockout both

Hardware

need the parameters to be locked by using an external switch

lockout function), then connect a switch to terminals 13 and 14

choose for

Lockout Section 1-3 Remote Lockout both

LOCK EIFN.

or or . If

Sleep Mode Features:Sleep Mode Features:

Shut off display

off outputs

Shut off outputs

Shut Green

Green Power

Replace

Replace Power Switch

Power

Power Switch

Setup MenuSetup Menu

FUNC=FULL

SLEP=YES

Default: SLEP=NONE,

mode is disabled.

Sleep mode is disabled.

Sleep

Remote Lockout:

1.Connect external switch to terminal

1.Connect

13

and

and .

Set for

2.

2. Set for

Lock all parameters

3.

3. Lock all parameters

external switch to terminal

14

.

LOCK EIFN

If remote lockout is configured, all parameters will be locked as the

remote lockout is configured, all parameters will be locked as the

If

external switch is closed. When the switch is left open, the lockout

external

condition is determined by internal DIP switch (hardware lockout, see

condition

Hardware Lockout:

Remote Lockout:

Remote

36

switch is closed. When the switch is left open, the lockout

is determined by internal DIP switch (hardware lockout, see

Can

Can be used only during initial setup.

be used only during initial setup.

Lockout:

be used any time.

Can be used any time.

Can

UM9300 2.0UM9300 2.0

3 13 Heater Break Alarm3 13 Heater Break Alarm

A current transformer ( parts No. ) should be installed to detect the

heater current if a heater break alarm is required. The CT signal is sent to

heater input

input 2, and the PV2 will indicate the heater current in 0.1 Amp. resolution.

The

The range of current transformer is 0 to 50.0 Amp.

Example:

A furnace uses two 2KW heaters connected in parallel to warm up the process.

A The

The line voltage is 220V and the rating current for each heater is 9.09A. If we

want

want to detect any one heater break, set A1SP=13.0A, A1HY=0.1

A1FN=PV2.L,

A1FN=PV2.L, A1MD=NORM, then

current if a heater break alarm is required. The CT signal is sent to

2, and the PV2 will indicate the heater current in 0.1 Amp. resolution.

range of current transformer is 0 to 50.0 Amp.

furnace uses two 2KW heaters connected in parallel to warm up the process.

line voltage is 220V and the rating current for each heater is 9.09A. If we

to detect any one heater break, set A1SP=13.0A, A1HY=0.1

A1MD=NORM, then

No heater breaksNo heater breaks 1 heater breaks1 heater breaks 2 heaters breaks2 heaters breaks

CT94-1

Alarm !Alarm !

Heater Break Alarm 1

: IN2 = CT

Setup : IN2 = CT

Setup

= PV2.L

A1FN

A1FN = PV2.L

A1MD

A1MD = NORM

A1HY

A1HY = 0.1

: A1SP

Adjust

Adjust : A1SP

Trigger

Trigger levels : A1SP A1/2 A1HY

Heater Break Alarm 2

Setup : IN2 = CT

Setup

Adjust

Adjust : A2SP

Trigger

Trigger levels : A2SP A1/2 A2HY

Limitations :

1. Linear output can't use heater break

1.

2.

2. CYC1 should use 1 second or

levels : A1SP A1/2 A1HY

: IN2 = CT

A2FN

A2FN = PV2.L

A2MD

A2MD = NORM

A2HY

A2HY = 0.1

: A2SP

levels : A2SP A1/2 A2HY

Linear output can't use heater break alarm.

alarm.

CYC1 should use 1 second or longer

longer to detect heater current reliably.

= NORM

= 0.1

= PV2.L

= NORM

= 0.1

to detect heater current reliably.

10

0

20 30

A

40

50

10

0

20 30

A

50

40

10

0

20 30

40

A

50

3 14 Reload Default Values3 14 Reload Default Values

The default values listed in Table 1.4 are stored in the memory as the

product leaves the factory. In certain occasions it is desirable to retain

product these

these values after the parameter values have been changed. Here is a

convenient

convenient tool to reload the default values.

Operation

Press several times until . Then press . The upper

display will show .Use up-down key to select 0 to 1. If C unit is

display required,

required, select 0 for FILE and if F unit is required, select 1 for FILE. Then Press

f

f for at least 3 seconds. The display will flash a moment and the default

values

values are reloaded.

leaves the factory. In certain occasions it is desirable to retain

values after the parameter values have been changed. Here is a

tool to reload the default values.

will show .Use up-down key to select 0 to 1. If C unit is

select 0 for FILE and if F unit is required, select 1 for FILE. Then Press

for at least 3 seconds. The display will flash a moment and the default

are reloaded.

Figure 3.9

Heater Break Alarm

Heater

FILE 0

C Default File

C

FILE 1

F Default File

F

Break Alarm

Default File

CAUTION

The procedures mentioned above will change the previous setup data.

Before doing so, make sure that if it is really required.

Before

doing so, make sure that if it is really required.

UM9300 2.0UM9300 2.0

37

Chapter 4 CalibrationChapter 4 Calibration

Do not proceed through this section unless there is a definite need to

re-calibrate the controller. Otherwise, all previous calibration data will be

re-calibrate

Do not attempt recalibration unless you have appropriate calibration

lost.

lost. Do not attempt recalibration unless you have appropriate calibration

equipment.

equipment. If calibration data is lost, you will need to return the controller

your supplier who may charge you a service fee to re-calibrate the

to

to your supplier who may charge you a service fee to re-calibrate the

controller.

Entering calibration mode will break the control loop. Make sure that if

system is allowable to apply calibration mode.

the system is allowable to apply calibration mode.

the

Equipment needed before calibration:Equipment needed before calibration: (1) A high accuracy calibrator ( Fluke 5520A Calibrator recommended )

(1) A high accuracy calibrator ( Fluke 5520A Calibrator recommended )

with following functions:

with

- 100 mV millivolt source with +/-0.005 % accuracy

0

0 - 100 mV millivolt source with +/-0.005 % accuracy

-

0

0 - 10 V voltage source with +/-0.005 % accuracy

- 20 mA current source with +/-0.005 % accuracy

0

0 - 20 mA current source with +/-0.005 % accuracy

-

0

0 - 300 ohm resistant source with +/-0.005 % accuracy

(2) A test

(2) A test chamber providing 25C-50Ctemperature range

(3)

A switching

(3) A switching network ( SW6400, optional for automatic calibration )

(4)

A calibration

(4) A calibration fixture equipped with programming units ( optional for

automatic

automatic calibration )

PC installed

A

(5)

(5) A PC installed with calibration software FD-Net and Smart Network

Adaptor

Adaptor SNA10B ( optional for automatic calibration )

the controller. Otherwise, all previous calibration data will be

If calibration data is lost, you will need to return the controller

following functions:

10 V voltage source with +/-0.005 % accuracy

300 ohm resistant

chamber providing

network

fixture

calibration

with

SNA10B

( optional

source with

25

( SW6400,

equipped

)

for

+/-0.005

C - 50

C temperature optional with programming

software

automatic

% accuracy

automatic

for

FD-Net

calibration

and

range

calibration

units

Smart

)

optional

(

Network

)

for

The calibration procedures described in the following section are a step by step

procedures

ATTENTION: A unit requires a 20 minute warm up BEFORE Calibration can be

.manual procedures

.manual

Initiated.

38

UM9300 2.0UM9300 2.0

Step 1.Step 1.

Manual Calibration ProceduresManual Calibration Procedures

Perform step 1 to ENTER calibration mode.Perform step 1 to ENTER calibration mode.

*

Set the lockout DIP switch to the unlocked condition ( both switches

and 4 are off ).Dip switches must be set correctly for calibration performed.

3 and 4 are off ).Dip switches must be set correctly for calibration performed.

3

*

Press both the scroll key and down keys simultaneously and release them

quickly. Will appear on the top display. In the bottom display.

quickly. Continue

Continue to press the scroll and down arrow keys simultaneously until

appears

appears on the top display. Then press and hold the scroll key only for at least 5

seconds

seconds and release the key. The top Display should now show You

have

have now entered into the calibration mode. You can now begin with ADO

calibration

calibration routine or use the scroll key to advance to the calibration required.

NOTE:

NOTE: Outputs now transfer to there failure transfer mode values.

to press the scroll and down arrow keys simultaneously until

on the top display. Then press and hold the scroll key only for at least 5

and release the key. The top Display should now show You

now entered into the calibration mode. You can now begin with ADO

Outputs now transfer to there failure transfer mode values.

Will appear on the top display. In the bottom display.

routine or use the scroll key to advance to the calibration required.

Step 2.Step 2.

Step 3.Step 3.

Step 4.Step 4.

Perform converter and

calibrate of A to D

calibrate of

With on the display short terminals12 and 13 , then press scroll

key for at least 5 seconds and release scroll key. The display will blink a

key moment

moment and a new value is obtained. Otherwise, if the display didn't

blink

blink or if the obtained value is equal to -360 or 360, then the

calibration

calibration fails.

Press scroll key until the display shows . Simulate a 60mV signal

to terminals 12 and 13 in correct polarity . Press scroll key for at

to least

least 5 seconds then release scroll key. The display will blink a moment

and

and a new value is obtained . Otherwise , if the display didn't blink or if the

obtained

obtained value is equal to -199.9 or 199.9, then the calibration fails.

step

step 2 to calibrate of A to D step 3 to

2 to calibrate of A to D step 3 to

gain

for at least 5 seconds and release scroll key. The display will blink a

and a new value is obtained. Otherwise, if the display didn't

or if the obtained value is equal to -360 or 360, then the

terminals 12 and 13 in correct polarity . Press scroll key for at

5 seconds then release scroll key. The display will blink a moment

a new value is obtained . Otherwise , if the display didn't blink or if the

value is equal to -199.9 or 199.9, then the calibration fails.

A to D

fails.

Zero

converter. The DIP switch is set for T/C input.

converter.

The DIP switch is set for T/C input.

*

Perform function

Perform function ( if required ) for input 1.step 4 to calibrate voltage

Change the DIP switch for the Voltage input. Press scroll key until

display shows . Send a 10 V signal to terminals 12 and

the display shows . Send a 10 V signal to terminals 12 and

the

in correct polarity. Press scroll key for at least 5 seconds then

13

13 in correct polarity. Press scroll key for at least 5 seconds then

release

release scroll key. The display will blink a moment and a new value

is

is obtained . Otherwise, if the display didn't blink or if the obtained

value

value is equal to -199.9 or 199.9 , then the calibration fails.

scroll key. The display will blink a moment and a new value

obtained . Otherwise, if the display didn't blink or if the obtained

is equal to -199.9 or 199.9 , then the calibration fails.

( if required ) for input 1.step 4 to calibrate voltage

DIP Switch PositionDIP Switch Position

ON

T/C inputT/C input

1 2 3 4

DIP Switch PositionDIP Switch Position

ON

010Vinput0 10V input

1 2 3 4

Perform both ( if required )

*

input 1.

for input 1.

for

Step 5.Step 5.

Change the DIP switch for the RTD input . Press scroll key until the

display shows . Send a 100 ohms signal to terminals 11, 12

display

13 according to the connection shown below:

and

and 13 according to the connection shown below:

100 ohms

Press the scroll key for at least 5 seconds then release scroll key. The

display will blink a moment, otherwise the calibration fails.

display

steps

steps 5 and 6 to calibrate functionRTDPerform both ( if required )

5 and 6 to calibrate functionRTD

shows . Send a 100 ohms signal to terminals 11, 12

11 12 13

will blink a moment, otherwise the calibration fails.

FDC-9300

UM9300 2.0UM9300 2.0

DIP Switch PositionDIP Switch Position

ON

RTD inputRTD input

1 2 3 4

Figure 4.1

Calibration

RTD Calibration

RTD

39

Step 6.Step 6.

Step 7.Step 7.

Press the scroll key and the display will show . Change the

simulated ohm's value to 300 ohms .Press scroll key for at least 5 seconds

simulated and

and release scroll key. The display will blink a moment and two values

obtained for SR1and REF1 (last step). Otherwise, if the display didn't

are obtained for SR1and REF1 (last step). Otherwise, if the display didn't

are blink or if any value obtained for SR1 and REF1 is equal to

blink or if any value obtained for SR1 and REF1 is equal to

-199.9

-199.9 or 199.9 , then the calibration fails.

Perform function ( if required ) for input 1.step 7 to calibrate mAPerform function ( if required ) for input 1.step 7 to calibrate mA

*

Change the DIP switch for mA input. Press the scroll key until the

display shows .Simulate a 20 mA signal to terminals 12 and

in correct polarity. Press scroll key for at least 5 seconds and

13 in correct polarity. Press scroll key for at least 5 seconds and

13 release

release scroll key. The display will blink a moment and a new value is

obtained

obtained . Otherwise , if the display didn't blink or if the obtained value

is equal to -199.9 or 199.9,then the calibration fails.

ohm's value to 300 ohms .Press scroll key for at least 5 seconds

release scroll key. The display will blink a moment and two values

or 199.9 , then the calibration fails.

scroll key. The display will blink a moment and a new value is

. Otherwise , if the display didn't blink or if the obtained value

DIP Switch PositionDIP Switch Position

ON

mA inputmA input

1 2 3 4

*

Step 8.Step 8.

*

Step 9.Step 9.

*

Step 10.Step 10.

Perform as well as CT function ( if required ) for input 2.

for

Press scroll key until the display shows . Simulate a 10 V signal to

terminals 15 and 16 in correct polarity. Press scroll key for at least 5

seconds and release the scroll key. The display will blink a moment and

seconds

new value is obtained . Otherwise , if the display didn't blink or if the

a

a new value is obtained . Otherwise , if the display didn't blink or if the

obtained value is equalto -199.9 or 199.9 , then the calibration fails.

Perform function ( if required ) for input 2.step 9 to calibrate mAPerform function ( if required ) for input 2.step 9 to calibrate mA

Press scroll key until the display shows . Simulate a 20 mA signal

to terminal 15 and 16 in correct polarity. Press scroll key for at least

to

seconds and release the scroll key. The display will blink a moment and

5

5 seconds and release the scroll key. The display will blink a moment and

a new value is obtained . Otherwise , if the display didn't blink or if the

obtained

obtained value is equal to -199.9 or 199.9, then the calibration fails.

Perform , if required. The DIP switch is set for T/C input.

required. The DIP switch is set for T/C input.

Setup the equipment according to the following diagram for

calibrating the cold junction compensation. Note that a K type

thermocouple must be used. The programming for the controller input

thermocouple and

and units can be any T/C type and set for F or C. Input type

programming does bot effect the cold junction calibration procedure.

step

step 8 to calibrate voltagePerform as well as CT function ( if required )

8 to calibrate voltage

input 2.

and release the scroll key. The display will blink a moment and

terminal 15 and 16 in correct polarity. Press scroll key for at least

value is equal to -199.9 or 199.9, then the calibration fails.

step 10 to calibrate of compensationoffset cold junctionPerform , if

step 10 to calibrate of compensationoffset cold junction

must be used. The programming for the controller input

units can be any T/C type and set for F or C. Input type

DIP Switch PositionDIP Switch Position

ON

TC inputTC input

1 2 3 4

Calibrator

K-TC

The calibrator MUST be set for K type thermocouple output with internal

compensation. Simulate a 0.00 C signal to unit under calibration.

compensation.

40

Simulate a 0.00 C signal to unit under calibration.

K+

12

FDC-9300

13

K

ALLOW at least minutes warm-up

still-air at a room temperature of 25 C

in still-air at a room temperature of 25 C

in

20

20ALLOW at least minutes warm-up

UM9300 2.0UM9300 2.0

Figure 4.2

Cold Junction

Cold Calibration

Calibration Setup

Junction

Setup

Perform step 1 as stated to enter into calibration mode.

the scroll key until

Press the scroll key until

Press With

With on the display and simulator simulating the K t/c,

C degree input signal, use the up/down keys until value 0.00

0.00

0.00 C degree input signal, use the up/down keys until value 0.00

obtained . Then press and hold scroll key at least 5 seconds and

is

is obtained . Then press and hold scroll key at least 5 seconds and

release

release the scroll key. The display will blink a moment and a new

value

value is obtained . Otherwise , if the display didn't blink or if the

obtained

obtained value is equal to -5.00 or 40.00, then the calibration

fails.

is obtained . Otherwise , if the display didn't blink or if the

on the display and simulator simulating the K t/c,

the scroll key. The display will blink a moment and a new

value is equal to -5.00 or 40.00, then the calibration

*

Step 11.Step 11.

*

Step 12.Step 12.

Perform step 11 to calibrate High temp of compensation if

required, otherwise , perform step 11N to use a nominal value for the

required, cold

cold junction gain if a for calibration is .

Setup the equipments same as step 10. The unit under calibration is

powered in a still-air room with temperature . Allow at least 20

powered minutes

minutes for warming up at the 50 C ambient.

The

The calibrator source is set at 0.00 C with internal compensation mode.

Perform step 1 stated above , then press scroll key until the display

shows . Apply up/down key until value 0.0 is obtained. Press

shows scroll

scroll key for at least 5 seconds and release scroll key. The display will blink

moment and a new value is obtained. Otherwise , if the display didn't

a

a moment and a new value is obtained. Otherwise , if the display didn't

blink

blink or if the obtained value is equal to -199.9 or 199.9, then the

calibration

calibration fails.

This setup is performed in a , hence it is recommended to use an automated test fixture to perform.

recommended

Final stepFinal step Set the DIP switch to your desired position ( refer to ) after

performing any or all require calibrations.

performing

otherwise , perform step 11N to use a nominal value for the

junction gain if a for calibration is .

still-air

in a

warming

for

calibrator

key for at least 5 seconds and release scroll key. The display will blink

or if the obtained value is equal to -199.9 or 199.9, then the

source

. Apply up/down key until value 0.0 is obtained. Press

fails.

to use an automated test fixture to perform.

any or all require calibrations.

chamber not available

test chamber not available

test

temperature .

up

is set

with

at the

50 C

at 0.00

high

high temperature chamberThis setup is performed in a,hence it is

room

gain cold

gain cold junction

50 C

50

ambient.

C with

temperature chamber

internal compensation

junction

Allow

C

section

section 1-3Set the DIP switch to your desired position ( refer to ) after

at least

1-3

20

mode.

UM9300 2.0UM9300 2.0

41

Chapter 5 Error Codes & TroubleshootingChapter 5 Error Codes & Troubleshooting

This procedure requires access to the circuitry of a live power unit. Dangerous accidental contact with line

voltage is possible. Only qualified personnel are allowable to perform these procedures. Potentially lethal

voltage voltages

voltages are present.

Troubleshooting Procedures :Troubleshooting Procedures :

(1) If an error message is displayed, refer to to see what cause it is and apply a corrective action to the

failure unit.

failure

(2) Check each point listed below. Experience has proven that many control problems are caused by a defective

instrument.

* * * * * *

* *

(3) If the points listed on the above chart have been checked and the controller does not function properly, it is

suggested that the instrument be returned to the factory for inspection.

suggested Do

Do not attempt to make repairs without qualified engineer and proper technical information . It may create

costly

costly damage. Also , it is advisable to use adequate packing materials to prevent damage in transportation.

is possible. Only qualified personnel are allowable to perform these procedures. Potentially lethal

are present.

Table

Table 5.1(1) If an error message is displayed, refer to to see what cause it is and apply a corrective action to the

5.1

unit.

Line wires are improperly connectedLine wires are improperly connected No voltage between line terminalsNo voltage between line terminals Incorrect voltage between line terminalsIncorrect voltage between line terminals Connections to terminals are open, missing or looseConnections to terminals are open, missing or loose Thermocouple is open at tipThermocouple is open at tip Thermocouple lead is brokenThermocouple lead is broken Shorted thermocouple leadsShorted thermocouple leads Short across terminalsShort across terminals

that the instrument be returned to the factory for inspection.

not attempt to make repairs without qualified engineer and proper technical information . It may create

damage. Also , it is advisable to use adequate packing materials to prevent damage in transportation.

Open or shorted heater circuitOpen or shorted heater circuit

*

Open coil in external contactorOpen coil in external contactor

*

Burned out line fusesBurned out line fuses

*

Burned out relay inside controlBurned out relay inside control

*

Defective solid-state relaysDefective solid-state relays

*

Defective line switchesDefective line switches

*

Burned out contactorBurned out contactor

*

Defective circuit breakersDefective circuit breakers

*

(4) Dismantle the controller according to .

to for some probable causes and actions.

Refer to for some probable causes and actions.

Refer

1

Press both sides of the latch located on rear

terminal block.Hold tightly and remove the

terminal

terminal block from the housing.

terminal

Expand the rear edge of the housing by

2

using a tool. Pull out the PCB from the housing.

using

5.2

Table 5.2

Table

block.Hold tightly and remove the block from the housing.

a tool. Pull out the PCB from the housing.

Figure 5.1Figure 5.1

Dismantling the ControllerDismantling the Controller

Figure

Figure 5.1

5.1

A1

A2 PV FC

SV

OUT

FDC-9300

42

UM9300 2.0UM9300 2.0

Table 5.1 Error Codes and Corrective ActionsTable 5.1 Error Codes and Corrective Actions

Error Code

1

2

3

4

5

6

7

10

11

Display Symbol

Error Description

Illegal setup values been used: PV1 is used for both PVMD and SPMD. It is meaningless for control.

Illegal setup values been used: PV2 is used for both PVMD and SPMD. It is meaningless for control

Illegal setup values been used: P1-2 or P2-1 is used for PVMD while PV1 or PV2 is used for SPMD. Dependent values used for PV and SV will create incorrect result of control

Illegal setup values been used: Before COOL is used for OUT2, DIRT ( cooling action ) has already been used for OUT1, or PID mode is not used for OUT1 ( that is PB1 or PB2=0,andTI1orTI2=0)

Illegal setup values been used: unequal IN1U and IN2U or unequal DP1 and DP2 while P1-2 or P2-1 is used for PVMD or, PV1 or PV2 is used for SPMD or, P1.2.H, P1.2.L, D1.2.H or D1.2.L are used for A1FN or A2FN.

Illegal setup values been used: OUT2 select =AL2 but A2FN select NONE

Illegal setup values been used: Dwell timer (TIMR) is selected for both A1FN and A2FN.

Communication error: bad function code

Communication error: register address out of range

Corrective Action

Check and correct setup values of PVMD and SPMD. PV and SV can't use the same value for normal control

Same as error code 1

Check and correct setup values of PVMD and SPMD. Difference of PV1 and PV2 can't be used for PV while PV1 or PV2 is used for SV

Check and correct setup values of OUT2, PB1, PB2, TI1, TI2 and OUT1. IF OUT2 is required for cooling control, the control should use PID mode ( PB = 0, TI=0)andOUT1 should use reverse mode (heating action), otherwise, don't use OUT2 for cooling control

Check and correct setup values of IN1U, IN2U, DP1, DP2, PVMD, SPMD, A1FN or A2FN. Same unit and decimal point should be used if both PV1 and PV2 are used for PV, SV, alarm 1 or alarm 2.

Check and correct setup values of OUT2 and A2FN. OUT2 will not perform alarm function if A2FN select NONE.

Check and correct setup values of A1FN and A2FN. Dwell timer can only be properly used for single alarm output.

Correct the communication software to meet the protocol requirements.

Don't issue an over-range address to the slave.register

12

14

15

26

38

39

29

40

Communication error: access a non-existent parameter

Communication error: attempt to write a read-only data

Communication error: write a value which is out of range to a register

Fail to perform auto-tuning function

EEPROM can't be written correctly

Input 2 ( IN2 ) sensor break, or input 2 current below 1 mA if 4-20 mA is selected, or input 2 voltage below 0.25V if 1 - 5V is selected

Input 1 ( IN1 ) sensor break, or input 1 current below 1 mA if 4-20 mA is selected, or input 1 voltage below 0.25V if 1 - 5V is selected

A to D converter or related component(s) malfunction

Don't issue a non-existent parameter to the slave.

Don't write a read-only data or a protected data to the slave.

Don't write an over-range data to the slave register.

1.The PID values obtained after auto-tuning procedure are out of range. Retry auto-tuning.

2.Don't change set point value during auto-tuning procedure.

3. Don't change Event input state during auto-tuning procedure.

4.Use manual tuning instead of auto-tuning.

Return to factory for repair.

Replace input 2 sensor.

Replace input 1 sensor.

Return to factory for repair.

UM9300 2.0UM9300 2.0

43

Table 5.2 Common Failure Causes and Corrective ActionsTable 5.2 Common Failure Causes and Corrective Actions

Symptom

1) Keypad no function

2) LED's will not light

3) Some segments of the display or LED lamps not lit or lit erroneously.

4) Display Unstable

5) Considerable error in temperature

indication

6) Display goes in reverse direction ( counts down scale as process warms )

7) No heat or output

8) Heat or output stays on but indicator reads normal

9) Control abnormal or operation incorrect

Probable Causes Corrective Actions

-Bad connection between PCB & keypads

- No power to instrument

- Power supply defective

- LED display or LED lamp defective

- Related LED driver defective

- Analog portion or A-D converter defective

- Thermocouple, RTD or sensor defective

- Intermittent connection of sensor wiring

- Wrong sensor or thermocouple type, wrong input mode selected.

- Analog portion of A-D converter defective

- Reversed input wiring of sensor

- No heater power ( output ), incorrect output device used

- Output device defective

- Open fuse outside of the instrument

- Output device shorted, or power service shorted

- CPU or EEPROM ( non-volatile memory ) defective. Key switch defective

- Incorrect setup values

- Clean contact area on PCB

- Replace keypads

- Check power line connections

- Replace power supply board

- Replace LED display or LED lamp

- Replace the related transistor or IC chip

- Replace related components or board

- Check thermocouple, RTD or sensor

- Check sensor wiring connections

- Check sensor or thermocouple type and if proper input mode was selected

- Replace related components or board

- Check and correct

- Check output wiring and output device

- Replace output device

- Replace output fuse

- Check and replace

- Read the setup procedure carefully

10) Display blinks; entered values change by themselves

- Electromagnetic interference ( EMI ), or Radio Frequency interference ( RFI )

- EEPROM defective

- Suppress arcing contacts in system to eliminate high voltage spike sources. Separate sensor and controller wiring from " dirty " power lines, ground heaters

- Replace EEPROM

44

UM9300 2.0

Chapter 6 SpecificationsChapter 6 Specifications

Power

90 264 VAC, 47 63 Hz, 15VA, 7W maximum

26 VAC / VDC, 15VA, 7W maximum

11 26 VAC / VDC, 15VA, 7W maximum

11

Input 1

Resolution :

Sampling Rate :

Sampling Maximum

Maximum Rating :

Temperature

Temperature Effect : +/-

Sensor

Sensor Lead Resistance Effect :

T/C:

T/C: 0.2uV/ohm

3-wire

3-wire RTD: 2.6 C/ohm of resistance difference of two

2-wire

2-wire RTD: 2.6 C/ohm of resistance sum of two leads Burn-out Current :Burn-out Current :

Common

Common Mode Rejection Ratio ( CMRR ):

18

bits

18 bits

Rate :

Rating :

Lead Resistance Effect :

0.2uV/ohm RTD: 2.6 C/ohm of resistance difference of two

RTD: 2.6 C/ohm of resistance sum of two leads

Mode Rejection Ratio ( CMRR ):

times / second

5

5 times / second

VDC minimum, 12 VDC maximum

-2

-2 VDC minimum, 12 VDC maximum

1 minute for mA input )

(

( 1 minute for mA input )

Effect : +/-

leads

200

200 nA

% of reading / C

0.005

0.005 % of reading / C

nA

120dB

Sensor Break Detection :Sensor Break Detection :

Sensor open for TC, RTD and mV inputs,

below 1 mA for 4-20 mA input,

below below

below 0.25V for1-5Vinput,

unavailable

unavailable for other inputs.

1 mA for 4-20 mA input,

0.25V for 1 - 5 V input, for other inputs.

Sensor Break Responding Time :Sensor Break Responding Time :

Within 4 seconds for TC, RTD and mV inputs,

second for 4-20 mA and 1 - 5 V inputs.

0.1 second for 4-20 mA and1-5Vinputs.

0.1

Input 2Input 2

Resolution :

Sampling Rate :

Sampling Maximum

Maximum Rating :

Temperature

Temperature Effect :

Common

Common Mode Rejection Ratio ( CMRR ):

bits

18

18 bits

Rate :

Rating :

Mode Rejection Ratio ( CMRR ):

times / second

2

2 times / second

VDC minimum, 12 VDC maximum

-2

-2 VDC minimum, 12 VDC maximum

Effect :

+/-0.005

+/-0.005 % of reading / C

% of reading / C

120dB

Sensor Break Detection :Sensor Break Detection :

Below 1 mA for 4-20 mA input,

0.25V for 1 - 5V input,

below 0.25V for1-5Vinput,

below unavailable

unavailable for other inputs.

for other inputs.

Sensor Break Responding Time : 0.5 secondSensor Break Responding Time : 0.5 second

Characteristics:

Input

Type

CT94-1

mA

V

Range

0 50.0 A

-3mA 27mA-3mA 27mA

-1.3V 11.5V-1.3V 11.5V

Accuracy

25 C

@25 C

@

+/-2 %

Reading

of Reading

of

A

+/-0.2

+/-0.2 A

+/-0.05 %

+/-0.05 %+/-0.05 %

Input

Impedance

302 K302 K

70.5 +70.5 +

input current

302 K302 K

0.8V

Characteristics:

Type Range

-120 C 1000 C

J

-184 F 1832 F )

( -184 F 1832 F )

(

-200 C 1370 C

K

-328 F 2498 F )

( -328 F 2498 F )

(

-250 C 400 C

T

E

B

R

S

C

P

PT100

DIN )

( DIN )

(

PT100

JIS )

( JIS )

(

mV

mA

V

-250 C 400 C

-418 F 752 F )

( -418 F 752 F )

(

-100 C 900 C

-148 F 1652 F )

( -148 F 1652 F )

(

0 C 1820 C

- 32 F 3308 F )

( - 32 F 3308 F )

(

0 C 1767.8 C

- 32 F 3214 F )

( - 32 F 3214 F )

(

0 C 1767.8 C

- 32 F 3214 F )

( - 32 F 3214 F )

(

0 C 2300 C

32 F 4200 F )

( 32 F 4200 F )

(

0 C 1395 C

32 F 2543 F )

( 32 F 2543 F )

(

-210 C 700 C

-346 F 1292 F )

( -346 F 1292 F )

(

-200 C 600 C

-328 F 1112 F )

( -328 F 1112 F )

(

-8mV 70mV-8mV 70mV

-3mA 27mA-3mA 27mA

-1.3V 11.5V-1.3V 11.5V

Accuracy

25 C

@25 C

@

+/-2 C+/-2 C

( 200 C

C )

1820 C )

1820

+/-2 C+/-2 C

+/-0.4 C+/-0.4 C

+/-0.05 %+/-0.05 %

Input

Impedance

2.2 M2.2 M

1.3 K1.3 K

2.2 M2.2 M

70.5

302 K302 K

Input 3 (Event Input )Input 3 (Event Input )

Logic Low :

High :

Logic High :

Logic External

External pull-down Resistance :

External

External pull-up Resistance :

Functions

Functions :

pull-down Resistance : pull-up Resistance :

:

minimum, 0.8V maximum.

-10V

-10V minimum, 0.8V maximum.

minimum, 10V maximum

2V

2V minimum, 10V maximum

Select

Select second set point and/or PID,

second set point and/or PID,

alarm 1 and/or alarm 2,

reset

reset alarm 1 and/or alarm 2,

disable

disable output 1 and/or output 2,

remote

remote lockout.

output 1 and/or output 2, lockout.

Output 1 / Output 2Output 1 / Output 2

Relay Rating :

Pulsed Voltage :

Pulsed

Linear Output CharacteristicsLinear Output Characteristics

Voltage :

Type

4-20 mA4-20 mA 3.8-4 mA3.8-4 mA 20-21 mA20-21 mA

0-20 mA0-20 mA 0mA0 mA

05V0 5 V

15V1 5 V

010V0 10 V

2A/240 VAC, life cycles 200,000 for

2A/240

resistive load

resistive

Tolerance

0V0 V

0.95 1 V0.95 1 V

0V0 V

VAC, life cycles 200,000 for

load

Source

Source Voltage 5V,

current

current limiting resistance 66 .

Zero

Voltage 5V,

K maximum

400

400 K maximum

M minimum

1.5

1.5 M minimum

limiting resistance 66 .

Load

Span

Tolerance

20-21 mA20-21 mA

5 5.25 V5 5.25 V

10 10.5 V10 10.5 V

Load

Capacity

500 max.500 max.

10 K min.10 K min.

UM9300 2.0UM9300 2.0

45

Linear OutputLinear Output

Resolution :Resolution :

Output Regulation :

Output Settling Time :

Output Isolation

Isolation Breakdown Voltage :

Temperature

Temperature Effect :

15 bits15 bits

0.01

0.01 % for full load change

Settling Time :

Breakdown Voltage :

Effect :

0.1

0.1 sec. ( stable to 99.9 % )

+/-0.0025

+/-0.0025 % of SPAN / LC

Triac(SSR)OutputTriac ( SSR ) Output

Rating :

Inrush Current :

Inrush

Load Current :

Min.

Min. Load Current :

Max.

Max. Off-state Leakage :

Max.

Max. On-state Voltage :

Insulation

Insulation Resistance :

Dielectric

Dielectric Strength :

/ 240 VAC

1A

1A / 240 VAC

Current :

Off-state Leakage : On-state Voltage :

Resistance :

Strength :

for 1 cycle

20A

20A for 1 cycle

mA rms

50

50 mA rms

1000

1000 Mohms min. at 500 VDC

2500

2500 VAC for 1 minute

% for full load change

sec. ( stable to 99.9 % )

VAC

1000

1000 VAC

% of SPAN / LC

mA rms

3

3mArms

V rms

1.5

1.5 V rms

Mohms min. at 500 VDC

VAC for 1 minute

Resolution :

Accuracy :

Accuracy Load

Load Resistance :

Output

Output Regulation :

Output

Output Settling Time :

Isolation

Isolation Breakdown Voltage :

Integral

Integral Linearity Error :

Temperature

Temperature Effect : +/-

Saturation

Saturation Low :

Saturation

Saturation High :

Linear

Linear Output Range :

15

bits

15 bits

:

+/-0.05

+/-0.05 % of span +/-0.0025%/C

Resistance :

0 - 500 ohms ( for current output )

K ohms minimum ( for voltage output )

10

10 K ohms minimum ( for voltage output )

Regulation : Settling Time :

Breakdown Voltage :

Linearity Error :

Effect : +/Low : High :

Output Range :

% of span +/-0.0025 % / C

% for full load change

0.01

0.01 % for full load change

sec. (stable to 99.9 % )

0.1

0.1 sec. (stable to 99.9 % )

+/-0.005

+/-0.005 % of span

0.0025

0.0025 % of span/ C

mA ( or 0V )

0

0mA(or0V)

mA ( or 5.55V, 11.1V min. )

22.2

22.2 mA ( or 5.55V, 11.1V min. )

0-22.2mA(0-20mA

0-22.2mA(0-20mA or 4-20mA)

0-5.55V

0-5.55V(0-5V,1-5V)

- 11.1 V ( 0 - 10V )

0

0-11.1V(0-10V)

VAC min.

1000

1000 VAC min.

% of span

% of span/ C

or 4-20mA)

( 0 - 5V, 1 - 5V )

DC Voltage Supply Characteristics ( Installed at Output 2 )DC Voltage Supply Characteristics ( Installed at Output 2 )

Ripple

Max. Output

Type

Tolerance

20 V20 V +/-0.5 V+/-0.5 V 25 mA25 mA

12 V12 V

+/-0.3 V+/-0.3 V 40 mA40 mA

5V5 V +/-0.15 V+/-0.15 V 80 mA80 mA

Max. Output

Current

Ripple

Voltage

0.2 Vp-p0.2 Vp-p

0.1 Vp-p0.1 Vp-p

0.05 Vp-p0.05 Vp-p

Isolation

Barrier

500 VAC500 VAC

Alarm 1/ Alarm 2Alarm 1/ Alarm 2

Alarm 1 Relay :

Alarm 2 Relay :

Alarm

Alarm Functions :

Alarm

Alarm Mode :

Dwell

Dwell Timer :

2 Relay :

Functions :

Mode :

Timer :

0

0 - 6553.5 minutes

Normal,

Normal, Latching, Hold, Latching / Hold.

- 6553.5 minutes

A or Form B, Max. Rating

Form

Form A or Form B, Max. Rating

2A/240VAC,

2A/240VAC, life cycles 100,000 for

resistive

resistive load.

A, Max. rating 2A/240VAC,

Form

Form A, Max. rating 2A/240VAC,

cycles 200,000 for resistive load.

life

life cycles 200,000 for resistive load.

Dwell

Dwell timer,

Deviation

Deviation High / Low Alarm,

Deviation

Deviation Band High / Low Alarm,

PV1

PV1 High / Low Alarm,

PV2

PV2 High / Low Alarm,

PV1

PV1 or PV2 High / Low Alarm,

PV1-PV2

PV1-PV2 High / Low Alarm,

Loop

Loop Break Alarm,

Sensor

Sensor Break Alarm.

life cycles 100,000 for

load.

timer,

High / Low Alarm,

Band High / Low Alarm, High / Low Alarm, High / Low Alarm, or PV2 High / Low Alarm,

High / Low Alarm,

Break Alarm,

Break Alarm.

Latching, Hold, Latching / Hold.

Data CommunicationData Communication

Interface :

Protocol :

Protocol Address

Address :

Baud

Baud Rate :

Data

Data Bits :

Parity

Parity Bit :

Stop

Stop Bit :

Communication

Communication Buffer :

RS-232

RS-232 ( 1 unit ), RS-485 ( up to 247 units )

:

Modbus

Modbus Protocol RTU mode

:

- 247

1

1 - 247

Rate :

Bits :

7

7 or 8 bits

Bit :

None,

None, Even or Odd

Bit :

or 2 bits

1

1 or 2 bits

( 1 unit ), RS-485 ( up to 247 units )

Protocol RTU mode

~ 38.4 Kbits/sec

0.3

0.3 ~ 38.4 Kbits/sec

or 8 bits

Even or Odd

Buffer :

bytes

50

50 bytes

Analog RetransmissionAnalog Retransmission

Functions :

Output Signal :

Output

PV1, PV2, PV1-PV2, PV2-PV1, Set Point,

PV2, PV1-PV2, PV2-PV1, Set Point,

PV1,

MV2, PV-SV deviation value

MV1, MV2, PV-SV deviation value

MV1,

Signal :

mA, 0-20 mA, 0 - 1V, 0 - 5V,

4-20

4-20 mA, 0-20 mA,0-1V,0-5V,

- 5V, 0 - 10V

1

1-5V,0-10V

User InterfaceUser Interface

Dual 4-digit LED Displays :

Keypad :

Keypad : Programming

Programming Port :

Communication

Communication Port :

keys

3

3 keys

Port :

automatic setup, calibration

For

For automatic setup, calibration

testing

and

and testing

Port :

Connection

Connection to PC for

supervisory

supervisory control

Control ModeControl Mode

Output 1 :

Output 2 :

Output

ON-OFF :

ON-OFF

PorPD:

P

or PD :

:

PID :

PID

Cycle

Cycle Time :

Manual

Manual Control :

Auto-tuning

Auto-tuning :

Self-tuning

Self-tuning :

Failure

Failure Mode :

Sleep

Sleep Mode :

Ramping

Ramping Control :

Power

Power Limit :

Pump

Pump / Pressure Control :

Adaptive Heat-Cool Dead Band :

Remote

Remote Set Point :

Differential

Differential Control :

Reverse

Reverse ( heating ) or direct ( cooling )

action

2 :

PID

PID cooling control, cooling P band 1~

255%

255% of PB

:

0.1

0.1 - 100.0 ( LF ) hysteresis control

P band = 0 )

(

(Pband=0)

- 100.0 % offset adjustment

0

0 - 100.0 % offset adjustment

logic modified

Fuzzy

Fuzzy logic modified

Proportional

Proportional band 0.1 ~ 900.0 F.

Integral

Integral time 0 - 1000 seconds

Derivative

Derivative time 0 - 360.0 seconds

Time :

Control :

:

Select

Select None and YES

Mode :

sensor

sensor break or A-D converter damage

Mode :

Control :

Limit : / Pressure Control :

0

0 - 100 % output 1 and output 2

Set Point :

Control :

( heating ) or direct ( cooling )

cooling control, cooling P band 1~

of PB

- 100.0 ( LF ) hysteresis control

band 0.1 ~ 900.0 F.

time 0 - 1000 seconds

time 0 - 360.0 seconds

- 100.0 seconds

0.1

0.1 - 100.0 seconds

(MV1) and Cool (MV2)

Heat

Heat (MV1) and Cool (MV2)

start and warm start

Cold

Cold start and warm start

None and YES

Auto-transfer

Auto-transfer to manual mode while

break or A-D converter damage

Enable

Enable or Disable

- 100 % output 1 and output 2

or Disable

- 900.0 F/minute or

0

0 - 900.0 F/minute or

- 900.0 F/hour ramp rate

0

0 - 900.0 F/hour ramp rate

Sophisticated

Sophisticated functions

Programmable

Programmable range for voltage

current input

or

or current input

Control

Control PV1-PV2 at set point

Digital FilterDigital Filter

Function :

Time Constant :

Time

First

First order

Constant :

order

0.2, 0.5, 1, 2, 5, 10, 20, 30, 60

0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60

0,

seconds

seconds programmable

Upper

Upper 0.4" ( 10 mm ),

programmable

0.4" ( 10 mm ),

0.3 " ( 8 mm )

Lower 0.3"(8mm)

Lower

to PC for

control

to manual mode while

functions

provided

adjustment

Self

Self adjustment

range for voltage

PV1-PV2 at set point

46

UM9300 2.0UM9300 2.0

Environmental & PhysicalEnvironmental & Physical

Operating Temperature :

Storage Temperature :

Storage Humidity

Humidity :

Insulation

Insulation Resistance :

Dielectric

Dielectric Strength :

Vibration

Vibration Resistance :

Shock

Shock Resistance :

Moldings

Moldings :

Dimensions

Dimensions :

Weight

Weight :

Temperature :

:

to 90 % RH ( non-condensing )

0

0 to 90 % RH ( non-condensing )

Resistance : Strength :

Resistance :

:

Flame

Flame retardant polycarbonate

:

50.7mm(W)

50.7mm(W) X 50.7mm(H) X 88.0mm(D),

75.0

75.0 mm depth behind panel

:

grams

150

150 grams

-40

-40 Cto60 C

20

20 Mohms min. ( at 500 VDC )

2000

2000 VAC, 50/60 Hz for 1 minute

10

10 - 55 Hz, 10 m/s for 2 hours

m/s ( 20 g )

200

200 m/s ( 20 g )

retardant polycarbonate

X 50.7mm(H) X 88.0mm(D),

mm depth behind panel

Approval StandardsApproval Standards

UR File # E197216

File # 209463

CSA File # 209463

CSA CE

CE

Compliant

RHoS

RHoS Compliant

-10

C to 50 C

-10 Cto50 C

C to 60 C

Mohms min. ( at 500 VDC ) VAC, 50/60 Hz for 1 minute

- 55 Hz, 10 m/s for 2 hours

2

The color code typically used on the thermocouple extension leads are shown in belowThe color code typically used on the thermocouple extension leads are shown in below

Thermocouple Cable Color CodesThermocouple Cable Color Codes

Thermocouple

Type

T

J

K

RSR

S

Cable

Material

Copper(Cu)

Copper ( Cu )

Constantan

Cu-Ni )

(Cu-Ni)

(

Iron ( Fe )

Constantan

Cu- Ni )

(Cu-Ni)

(

Nickel-Chromium

Ni-Cr )

( Ni-Cr )

(

Nickel-Aluminum

Ni-Al )

(

( Ni-Al )

Pt-13%Rh,Pt

Pt-10%Rh,Pt

British

BS

+ white

blue

blue blue

* blue

*

+ yellow

blue

black

*black

*

+ brown

blue

red

*red

*

+ white

blue

blue green

* green

*

American

ASTM

+ blue

red

blue

* blue

*

+ white

red

red black

*black

*

+ yellow

red

red yellow

* yellow

*

+black

+ black

red

green

* green

*

German

DIN

+red

+ red

brown

brown brown

* brown

*

+red

+ red

blue

* blue

*

+red

+ red

green

* green

*

+red

+ red

white

* white

*

blue

French

NFE

+ yellow

blue

blue blue

* blue

*

+ yellow

black

black black

*black

*

+ yellow

purple

purple yellow

* yellow

*

+ yellow

green

green green

* green

*

Pt-30%Rh

B

Pt-30%Rh

Pt-6%Rh

Use

Copper Wire

Copper

Wire

* Color of overall sheath* Color of overall sheath

UM9300 2.0UM9300 2.0

+grey

red

red grey

* grey

*

+red

grey

* grey

*

Use

Copper Wire

Copper

Wire

47

A 1 Menu Existence ConditionsA 1 Menu Existence Conditions

Menu Existence Conditions Table (1/3)Menu Existence Conditions Table (1/3)

Parameter

Menu

Parameter

Notation

SP1

Exists unconditionally

Existence ConditionsExistence Conditions

You r

Settings

User

Menu

TIME

A1SP

A1DV

A2SP

A2DV

RAMP

OFST

REFC

SHIF

PB1

TI1

TD1

CPB

Exists if A1FN selects TIMR or A2FN selects TIMRExists if A1FN selects TIMR or A2FN selects TIMR

Exists if A1FN selects PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H or D12LExists if A1FN selects PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H or D12L

Exists if A1FN selects DEHI, DELO, DBHI, or DBLOExists if A1FN selects DEHI, DELO, DBHI, or DBLO

Exists if A2FN selects PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H or D12LExists if A2FN selects PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H or D12L

Exists if A2FN selects DEHI, DELO, DBHI, or DBLOExists if A2FN selects DEHI, DELO, DBHI, or DBLO

Exists if SPMD selects MINR or HRRExists if SPMD selects MINR or HRR

Exists if TI1 is used for control (depends on Event input and EIFN selection) but TI1= 0 and

PB1=0 or if TI2 is used for control (depends on Event input and EIFN selection) but TI2= 0

PB1=0 and

and PB2=0

Exists if SPMD selects PUMPExists if SPMD selects PUMP

Exists unconditionallyExists unconditionally

Exists if PB1= 0Exists if PB1= 0

Exists if OUT2 select COOLExists if OUT2 select COOL

or if TI2 is used for control (depends on Event input and EIFN selection) but TI2= 0

PB2=0

SP2

PB2

TI2

TD2

O1HY

A1HY

A2HY

PL1

PL2

Heat / Cool Dead Band, Negative Value = Overlap, Low -36%, High +36% Default = 0Heat / Cool Dead Band, Negative Value = Overlap, Low -36%, High +36% Default = 0

Exists if EIFN selects SP2 or SPP2, or if SPMD selects PUMPExists if EIFN selects SP2 or SPP2, or if SPMD selects PUMP

Exists if EIFN selects PID2 or SPP2Exists if EIFN selects PID2 or SPP2

Exists if EIFN selects PID2 or SPP2 provided that PB2= 0Exists if EIFN selects PID2 or SPP2 provided that PB2= 0

If PID2 or SPP2 is selected for EIFN, then O1HY exists if PB1= 0 or PB2 = 0. If PID2 or SPP2

not selected for EIFN, then O1HY exists if PB1= 0

is not selected for EIFN, then O1HY exists if PB1= 0

is

Exists if A1FN selects DEHI, DELO, PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H, or D12LExists if A1FN selects DEHI, DELO, PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H, or D12L

Exists if A2FN selects DEHI, DELO, PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H, or D12LExists if A2FN selects DEHI, DELO, PV1H, PV1L, PV2H, PV2L, P12H, P12L, D12H, or D12L

If PID2 or SPP2 is selected for EIFN, then PL1 exists if PB1= 0 or PB2 = 0. If PID2 or SPP2

not selected for EIFN, then PL1 exists if PB1= 0

is not selected for EIFN, then PL1 exists if PB1= 0

is

Exists if OUT2 selects COOLExists if OUT2 selects COOL

48

UM9300 2.0UM9300 2.0

Menu Existence Conditions Table ( continued 2/3 )Menu Existence Conditions Table ( continued 2/3 )

Parameter

Menu

Parameter

Notation

Your

Settings

Setup

Menu

FUNC

COMM

PROT

ADDR

BAUD

DATA

PARI

STOP

AOFN

AOLO

AOHI

IN1

IN1U

DP1

IN1L

IN1H

Exists unconditionallyExists unconditionally

Exists if FUNC selects FULL

Exists if COMM selects 485 or 232Exists if COMM selects 485 or 232

Exists if COMM selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10Exists if COMM selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10

Exists if COMM selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10 and AOFN is not MV1 and MV2Exists if COMM selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10 and AOFN is not MV1 and MV2

Exists unconditionallyExists unconditionally

Exists if IN1selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10Exists if IN1selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10

IN2

IN2U

DP2

IN2L

IN2H

OUT1

O1TY

CYC1

O1FT

OUT2

O2TY

CYC2

O2FT

Exists if FUNC selects FULLExists if FUNC selects FULL

Exists if IN2 selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10Exists if IN2 selects 4-20, 0-20, 0-1V, 0-5V, 1-5V, or 0-10

Exists unconditionallyExists unconditionally

Exists if OUT2 selects COOLExists if OUT2 selects COOL

UM9300 2.0UM9300 2.0

49

Menu Existence Conditions Table ( continued 3/3 )Menu Existence Conditions Table ( continued 3/3 )

Parameter

Menu

Parameter

Notation

Existence Conditions

Your

You r

Settings

Setup

Menu

A1FN

A1MD

A1FT

A2FN

A2MD

A2FT

EIFN

PVMD

FILT

SELF

SLEP

SPMD

Exists unconditionallyExists unconditionally

Exists if A1FN selects DEHI, DELO, DBHI, DBLO, PV1H, PV1L, PV2H, PV2L, P12H, P12L,

D12H,

D12L, LB or SENB

D12H, D12L, LB or SENB

Exists if A1FN is not NONEExists if A1FN is not NONE

Exists unconditionallyExists unconditionally

Exists if A2FN selects DEHI, DELO, DBHI, DBLO, PV1H, PV1L, PV2H, PV2L, P12H, P12L,

D12H, D12L, LB or SENB

D12H,

D12L, LB or SENB

Exists if A2FN is not NONEExists if A2FN is not NONE

Exists if FUNC selects FULLExists if FUNC selects FULL

Exists unconditionallyExists unconditionally

Exists if FUNC selects FULLExists if FUNC selects FULL

SP1L

SP1H

SP2F

SEL1

SEL2

SEL3

SEL4

SEL5

Exists unconditionallyExists unconditionally

Exists if EIFN selects SP2 or SPP2, or if SPMD selects PUMPExists if EIFN selects SP2 or SPP2, or if SPMD selects PUMP

Exists unconditionallyExists unconditionally

50

UM9300 2.0UM9300 2.0

A 2 WarrantyA 2 Warranty

WARRANTY

Future Design Controls products described in this manual are

warranted to be free from functional defects in materials and

workmanship at the time the products leave Future Design Controls

Facilities and to conform at that time to the specifications set forth in

the relevant Future Design Controls manual, sheet or sheets for a

period of 3 years after delivery to the first purchaser for use.

There are no expressed or implied Warranties extending beyond the

Warranties herein and above set forth.

Limitations:

Future Design Controls provides no warranty or representations of any

sort regarding the fitness of use or application of its products by the

purchaser. Users are responsible for the selection, suitability of the

products for their application or use of Future Design Controls products.

Future Design Controls shall not be liable for any damages or losses,

whether direct, indirect, incidental, special, consequential or any

damages, costs or expenses excepting only the cost or expense of

repair or replacement of Future Design Controls products as described

below.

Future Design Controls sole responsibility under the warranty, at Future

Design Controls option, is limited to replacement or repair, free of

charge or refund of purchase price within the warranty period

specified. The warranty does not apply to damage resulting from

transportation, alteration, misuse or abuse.

Future Design Controls reserves the right to make changes without

notification to purchaser to materials or processing that does not effect

the compliance with any applicable specifications.

Return Material Authorization:

Contact Future Design Controls for a Return Authorization Number

Contact prior

prior to returning any product to our facility.

Future Design Controls for a Return Authorization Number

to returning any product to our facility.

UM9300 2.0UM9300 2.0

51

User's Manual

Manual

FDC-9300

F DC-9300 Process / Temperature ControllerUser's

Process

/ Temperature

Controller

Future Design Controls

West 98th Place, P. O . Box 1196

7524 West 98th Place, P.O. Box 1196

7524 Bridgeview,

Bridgeview, IL. 60455 USA

888.751.5444

888.751.5444 - Office

888.307.8014

888.307.8014 - Fax

866.342.5332

866.342.5332 - Technical Support

E-mail:

Website:

IL. 60455 USA

- Office

- Fax

- Technical Support

csr@futuredesigncontrols.com

http://futuredesigncontrols.com

Um9300 2.0Um9300 2.0

UM9300 2.0UM9300

2.0

Version2.0 Dated 4/2008

Future Design FDC-9300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual