Future Design FDC-9300 User Manual

User's ManualUser's Manual

FDC-9300

Self-Tune Fuzzy / PID

Self-Tune Process

Process / Temperature Controller

Fuzzy / PID

/ Temperature Controller

CONTENTS

Page NoPage No

Chapter 1 OverviewChapter 1 Overview

1-1 Features -------------------------------------------------------------------------

Ordering Code ----------------------------------------------------------------

1-2 Ordering Code ----------------------------------------------------------------

1-2

Programming Port and DIP Switch ---------------------------------------

1-3

1-3 Programming Port and DIP Switch ---------------------------------------

Keys and Displays ------------------------------------------------------------

1-4

1-4 Keys and Displays ------------------------------------------------------------

Menu Overview --------------------------------------------------------------

1-5

1-5 Menu Overview --------------------------------------------------------------

Parameters Description -----------------------------------------------------

1-6

1-6 Parameters Description -----------------------------------------------------

Chapter 2 InstallationChapter 2 Installation

2-1 Unpacking ----------------------------------------------------------------------2-1 Unpacking ---------------------------------------------------------------------- 2-2 Mounting ------------------------------------------------------------------------2-2 Mounting ------------------------------------------------------------------------ 2-3 Wiring Precautions -----------------------------------------------------------2-3 Wiring Precautions ----------------------------------------------------------- 2-4 Power Wiring --------------------------------------------------------------------2-4 Power Wiring -------------------------------------------------------------------- 2-5 Sensor Installation Guidelines ---------------------------------------------2-5 Sensor Installation Guidelines --------------------------------------------- 2-6 Thermocouple Input Wiring ------------------------------------------------2-6 Thermocouple Input Wiring ------------------------------------------------ 2-7 RTD Input Wiring ---------------------------------------------------------------2-7 RTD Input Wiring --------------------------------------------------------------- 2-8 Linear DC Input Wiring -------------------------------------------------------2-8 Linear DC Input Wiring ------------------------------------------------------- 2-9 CT / Heater Current Input Wiring ------------------------------------------2-9 CT / Heater Current Input Wiring ------------------------------------------ 2-10 Output 1 Wiring ------------------------------------------------------------2-10 Output 1 Wiring ------------------------------------------------------------ 2-11 Output 2 Wiring -------------------------------------------------------------2-11 Output 2 Wiring ------------------------------------------------------------- 2-12 Event Input Wiring -----------------------------------------------------------2-12 Event Input Wiring ----------------------------------------------------------- 2-13 Alarm 1 Wiring ---------------------------------------------------------------2-13 Alarm 1 Wiring --------------------------------------------------------------- 2-14 Alarm 2 Wiring ---------------------------------------------------------------2-14 Alarm 2 Wiring --------------------------------------------------------------- 2-15 RS-485 --------------------------------------------------------------------------2-15 RS-485 -------------------------------------------------------------------------- 2-16 Analog Retransmission ----------------------------------------------------2-16 Analog Retransmission ---------------------------------------------------- 2-17 RS-232 -------------------------------------------------------------------------2-17 RS-232 -------------------------------------------------------------------------

3 4 5 6 7 8

15 15 16 17 17 18 18

19 19

20 21

22

22 22 23 23 24

Chapter 3 Programming Special FunctionsChapter 3 Programming Special Functions

3-1 Rearrange User Menu -------------------------------------------------------3-1 Rearrange User Menu ------------------------------------------------------- 3-2 Dwell Timer ----------------------------------------------------------------------3-2 Dwell Timer ---------------------------------------------------------------------- 3-3 Manual Control----------------------------------------------------------------3-3 Manual Control---------------------------------------------------------------- 3-4 Failure Transfer -----------------------------------------------------------------3-4 Failure Transfer ----------------------------------------------------------------- 3-5 Signal Conditioner DC Power Supply -----------------------------------3-5 Signal Conditioner DC Power Supply ----------------------------------- 3-6 Bumpless Transfer -------------------------------------------------------------3-6 Bumpless Transfer ------------------------------------------------------------- 3-7 Self-Tuning ----------------------------------------------------------------------3-7 Self-Tuning ---------------------------------------------------------------------- 3-8 Auto-Tuning --------------------------------------------------------------------3-8 Auto-Tuning --------------------------------------------------------------------

3-9 Manual Tuning ----------------------------------------------------------------3-9 Manual Tuning ---------------------------------------------------------------- 3-10 Pump Control ---------------------------------------------------------------3-10 Pump Control --------------------------------------------------------------- 3-11 Sleep Mode -----------------------------------------------------------------3-11 Sleep Mode ----------------------------------------------------------------- 3-12 Remote Lockout ------------------------------------------------------------3-12 Remote Lockout ------------------------------------------------------------ 3-13 Heater Break -----------------------------------------------------------------3-13 Heater Break ----------------------------------------------------------------- 3-14 Reload Default Parameters --------------------------------------------3-14 Reload Default Parameters --------------------------------------------

Chapter 4 CalibrationChapter 4 Calibration

Chapter 5 Error Codes and Troubleshooting -----------------------

Chapter 6 Specifications -----------------------------------------------Chapter 6 Specifications -----------------------------------------------

Appendix A-1 Menu Existence / Your Settings -----------------------------------

A-1 Menu Existence / Yo ur Settings -----------------------------------

A-2 Warranty ---------------------------------------------------------------

Warranty ---------------------------------------------------------------

A-2

----------------------------------------------------

25 26 26 27 27 28 29 30 32

35

36 36 37 37

38

42

45

48 51

2

UM9300 2.0UM9300 2.0

Chapter 1 OverviewChapter 1 Overview

1 1 Features1 1 Features

Unique

Valuable

Two function complexity levelsTwo function complexity levels User menu configurableUser menu configurable Adaptive heat-cool High accuracy 18-bit input A DAdaptive heat-cool High accuracy 18-bit input A D High accuracy 15-bit output D AHigh accuracy 15-bit output D A Fast input sample rate (5 times / second)Fast input sample rate (5 times / second) dead banddead band Pump controlPump control Fuzzy + PID microprocessor-based controlFuzzy + PID microprocessor-based control Automatic programmingAutomatic programming Differential controlDifferential control Auto-tune functionAuto-tune function Self-tune functionSelf-tune function Sleep mode functionSleep mode function

EMC / CE EN50081-1 & EN50082-2EMC / CE EN50081-1 & EN50082-2

" Soft-start " ramp and dwell timer" Soft-start " ramp and dwell timer

Programmable inputs( thermocouple, RTD, mA, VDC )Programmable inputs( thermocouple, RTD, mA, VDC ) Analog input for remote set point and CTAnalog input for remote set point and CT Event input for changing function & set pointEvent input for changing function & set point Programmable digital filterProgrammable digital filter Hardware lockout + remote lockout protectionHardware lockout + remote lockout protection Loop break alarmLoop break alarm Heater break alarmHeater break alarm Sensor break alarm + Bumpless transferSensor break alarm + Bumpless transfer RS-485, RS-232 communicationRS-485, RS-232 communication Analog retransmissionAnalog retransmission Signal conditioner DC power supplySignal conditioner DC power supply A wide variety of output modules availableA wide variety of output modules available

Approvals UR / CSA / CE / RHoS CompliantApprovals UR / CSA / CE / RHoS Compliant

Front panel sealed to NEMA 4X & IP65Front panel sealed to NEMA 4X & IP65

FDC-9300 Fuzzy Logic plus PID microprocessor-basedcontroller,incorporates a bright,

easy to read 4-digit LED display, indicating process value. The technology

enables a process to reach a predetermined set point in the shortest time, with the

minimum of overshoot during power-up or external load disturbance. The units are

housed in a 1/16 DIN case, measuring 48 mm x 48 mm with 75 mm behind panel

depth. The units feature three touch keys to select the various control and input

parameters. Using a unique function, you can put at most 5 parameters in front ofuser

menu by using contained in the setup menu. This is particularly useful to

OEM's as it iseasy to configure menu to suit the specific application.

SEL1 to SEL5

Fuzzy Logic

FDC-9300 is powered by 11-28 or 90 - 264 VDC / AC supply, incorporating a 2 amp.

control relay as standard. Up to two additional optional relay outputs can be

supported. Output two can be a cooling relay or alarm or dwell timer.The third relay

performs as a programmable alarm. Alternative output options include SSR Drive,

Triac, 0/4 - 20 mA and 0 - 10 volts. FDC-9300 is fully programmable for PT100,

thermocouple types J, K, T, E, B, R, S, C, P, 0 - 20mA, 4 -20mA and voltage signal input,

with no need to modify the unit. The input signals are digitized by using a

converter. Its allows the FDC-9300 to control fast processes such as

pressure and flow. is incorporated. The self- tune can be used to optimize the

control parameters as soon as undesired control result is observed. Unlike auto-tune,

Self-tune will produce less disturbance to the process during tuning, and can be used

any time.

The function of Fuzzy Logic is to adjust PID parameters internally in order to make

The

function of Fuzzy Logic is to adjust PID parameters internally in order to make

manipulation output value MV more flexible and adaptive to various processes.

manipulation

PID + Fuzzy Control has been proven to be an efficient method to improve the control

stability as shown by the comparison curves below:

stability

fast sampling rate

Self tune

output value MV more flexible and adaptive to various processes.

as shown by the comparison curves below:

PID control when properly tuned

PID + Fuzzy control

Temperature

Set point

18-bit A to D

Warm Up

Load Disturbance

UM9300 2.0UM9300 2.0

Time

Figure 1.1 Fuzzy PID

Enhances Control

Enhances Stability

Stability

Control

3

1 2 Ordering Code1 2 Ordering Code

FDC-9300-

Power InputPower Input

4: 90 - 264 VAC, 50/60 HZ

4: 90 - 264 VAC, 50/60 HZ 5:

11 - 26 VAC or VDC

5: 11 - 26 VAC or VDC

Special Order

9:

9: Special Order

1 2

Signal InputSignal Input

1: Standard Input

1 - Universal Input

Input 1 - Universal Input

Input

-

10V

( EI )

4 - 20

J, K, T, E, B,

R,

R, S, N, L

AC

10V.

**

Thermocouple:

Thermocouple: J, K, T, E, B,

PT100 DIN, PT100 JIS

RTD:

RTD: PT100 DIN, PT100 JIS

Current:

Current: 4 - 20mA,0-20mA.

Voltage:

Voltage:0-1V,0-5V,1-5V,

Input

2 - CT and Analog Input

Input2-CTandAnalog Input

CT:

CT:0-50Amp.AC Current

Analog

Analog Input:4-20mA,

Input

3 - Event

Input 3 - Event Input ( EI )

9:

Special Order

9: Special Order

Example

Standard Model:

FDC-9300-411111

- 264 operating voltage

90 - 264 operating voltage

90 Input:

Input: Standard Input

Output

Output 1: Relay

Output

Output 2: Relay

Alarm

Alarm 1: Form A Relay

RS-

RS- 485 Communication Interface

Standard Input

1: Relay 2: Relay

1: Form A Relay

485 Communication Interface

4 - 20mA, 0 - 20 mA.

0 - 1V, 0 - 5V, 1 - 5V, 0

0 - 10V

0

- 50 Amp.

Transformer

Input:

0

- 20mA, 0 -

0 - 20mA,0-1V,0-5V,

1

- 5V, 0 -

1-5V,0-10V.

Input

S, N, L

***

Current

mA,

0 -

1V,

3 4

Output 1Output 1

0: None

1: Relay rated 2A/240VAC

Relay rated 2A/240VAC

1:

2: Pulsed voltage to

Pulsed voltage to

2:

drive SSR, 5VDC@30mA

SSR, 5VDC@30mA

drive

3:4-20mA/0-20mA

4 - 20mA / 0 - 20mA

3:

5V,

Isolated 500 ohm load max.

Isolated 1 - 5V / 0 - 5V Isolated

4:1-5V/0-5VIsolated

4:

Min

Min impedance 10K

0 - 10V Isolated

5:

5: 0 - 10V Isolated

Min.

Min. Impedance 10K

Triac Output

6:

6: Triac Output

1A

1A / 240VAC,SSR

Pulsed voltage to

C:

C: Pulsed voltage to

drive

drive SSR, 14VDC@40ma

Special order

9:

9: Special order

500 ohm load max.

impedance 10K

Impedance 10K

/ 240VAC,SSR

SSR, 14VDC@40ma

5

Alarm 1Alarm 1

0: None0: None 1: Form A Relay1: Form A Relay

2A / 240VAC2A / 240VAC

2: Form B Relay2: Form B Relay

2A / 240VAC2A / 240VAC

9: Special order9: Special order

Output2/Alarm2Output 2 / Alarm 2

0: None

Form A Relay 2A/240VAC

1: Form A Relay 2A/240VAC

1:

Pulsed voltage to

2:

*

2: Pulsed voltage to

drive

drive SSR, 5V / 30mA

4 - 20mA / 0 -

3:

3:4-20mA/0-20mA Isolated

*

500

500 ohm load Max

1

- 5V / 0 - 5V Isolated

4:

4:1-5V/0-5VIsolated

Min

Min impedance 10K

5:

0 - 10V Isolated

5: 0 - 10V Isolated

Min

Min impedance 10K

6:

Triac Output, 1A / 240VAC, SSR

6: Triac Output, 1A / 240VAC, SSR

20V / 25mA DC Isolated

7:

7: 20V / 25mA DC Isolated

Output

Output Power Supply

12V / 40 mA DC Isolated

8:

8: 12V / 40 mA DC Isolated

Output

Output Power Supply

5V / 80mA DC Isolated

9:

9: 5V / 80mA DC Isolated

Output

Output Power Supply

Pulsed voltage to drive SSR,

C:

C: Pulsed voltage to drive SSR,

14VDC

14VDC @ 40ma

Special order

A:

A: Special order

6

Communications

0: None

RS-485

1: RS-485

1:

RS-232

2:

2: RS-232

Retransmit 4-20mA/0-20mA

3:

3: Retransmit 4-20mA/0-20mA

Retransmit 1 - 5V / 0 - 5V

4:

4: Retransmit1-5V/0-5V

Retransmit 0 - 10V

5:

5: Retransmit0-10V

Special order

9:

9: Special order

SSR, 5V / 30mA

ohm load Max

**

20mA Isolated

*

impedance

Power Supply

@ 40ma

10K

*

Accessories

CT94-1 = 0 - 50 Amp. AC Current Transformer

OM95-3 = Isolated4-20mA/0-20mAAnalog Output Module

OM95-3 OM95-4

OM95-4 = Isolated1-5V/0-5VAnalog Output Module

OM95-5

OM95-5 = Isolated 0 - 10V Analog Output Module

OM94-6

OM94-6 = Isolated 1A / 240VAC Triac Output Module ( SSR )

DC94-1

DC94-1 = Isolated 20V / 25mA DC Output Power Supply

DC94-2

DC94-2 = Isolated 12V / 40mA DC Output Power Supply

DC94-3

DC94-3 = Isolated 5V / 80mA DC Output Power Supply

CM94-1

CM94-1 = Isolated RS-485 Interface Module

CM94-2

CM94-2 = Isolated RS-232 Interface Module

CM94-3

CM94-3 = Isolated 4 - 20 mA/0-20mARetransmission Module

CM94-4

CM94-4 = Isolated 1 - 5V/0-5VRetransmission Module

CM94-5

CM94-5 = Isolated 0 - 10V Retransmission Module

CC94-1

CC94-1 = RS-232 Interface Cable (2M)

UM9300

UM9300 2.0 = FDC-9300 User's Manual

= Isolated 4 - 20 mA / 0 - 20 mA Analog Output Module = Isolated 1 - 5V / 0 - 5V Analog Output Module = Isolated 0 - 10V Analog Output Module = Isolated 1A / 240VAC Triac Output Module ( SSR )

= Isolated 20V / 25mA DC Output Power Supply = Isolated 12V / 40mA DC Output Power Supply

= Isolated 5V / 80mA DC Output Power Supply = Isolated RS-485 Interface Module = Isolated RS-232 Interface Module = Isolated 4 - 20 mA / 0 - 20 mA Retransmission Module = Isolated 1 - 5V / 0 - 5V Retransmission Module = Isolated 0 - 10V Retransmission Module

= RS-232 Interface Cable (2M)

2.0 = FDC-9300 User's Manual

4

UM9300 2.0UM9300 2.0

Range set by front keyboard

*

Alternative between RS-232 and EI

Alternative

**

Need

Need to order an accessory CT94-1 if

***

Heater

Heater Break detection is required.

between RS-232 and EI

to order an accessory CT94-1 if

Break detection is required.

Related ProductsRelated Products

SNA10A = Smart Network Adaptor for Third

Software, Converts 255

Party Software, Converts 255

Party channels

channels of RS-485 or RS-422 to

RS-232

RS-232 Network

of RS-485 or RS-422 to

Network

1 3 Programming Port and DIP Switch1 3 Programming Port and DIP Switch

Access Hole

Rear Terminal

234

ON DIP

SW

Control Chassis Bottom View

The programming port is used to connect to

hand-held programmer for automatic

P10A hand-held programmer for automatic

P10A

programming,

programming, also can be connected to ATE

system

system for automatic testing & calibration.

for automatic testing & calibration.

also can be connected to ATE

1 234

1

Front Panel

Figure 1.2 Access Hole

Overview

DIP SwitchDIP Switch

:ON :OFF

34

Table 1.1 DIP Switch

Input 1

Select

Lockout

TC, RTD, mV

0-1V, 0-5V, 1-5V, 0-10V

0-20 mA, 4-20 mA

All parameters are Unlocked

Only SP1, SEL1 SEL5 are unlocked

Only SP1 is unlocked

All Parameters are locked

*

12

Factory Default SettingFactory Default Setting

The programming port is used for off-line automatic setup and testing

procedures only. Don't attempt to make any connection to these pins when the

unit is used for a normal control purpose.

When the unit leaves the factory, the DIP switch is set so that TC & RTD are selected for

input 1 and allparameters are unlocked.

Configuration

Lockout function is used to disable the adjustment of parameters as well as operation

calibration mode. However, the menu can still be viewed even under lockout

of calibration mode. However, the menu can still be viewed even under lockout

of

SEL1- SEL5 represent those parameters which are selected by using SEL1, SEL2,...SEL5

*

parameters contained in Setup menu. Parameters been selected are then allocated at

the beginning of the user menu.

UM9300 2.0UM9300 2.0

5

1 4 Keys and Displays1 4 Keys and Displays

The unit is programmed by using three keys on the front panel. The available key functions are listed in following table.The unit is programmed by using three keys on the front panel. The available key functions are listed in following table.

Table 1.2 Keypad OperationTable 1.2 Keypad Operation

TOUCHKEYS FUNCTION DESCRIPTION

Press for at least 3 seconds

Press for at least 6 seconds

Press

Press for at least 3 seconds

Press

Up Key

Down Key

Scroll Key

Enter Key

Start Record Key

Reverse Scroll Key

Mode Key

Reset Key

Sleep Key

Factory Key

Press and release quickly to increase the value of parameter. Press and hold to accelerate increment speed.

Press and release quickly to decrease the value of parameter. Press and hold to accelerate decrement speed.

Select the parameter in a direct sequence.

Allow access to more parameters on user menu, also used to Enter manual mode, auto-tune mode, default setting mode and to save calibration data during calibration procedure.

Reset historical values of PVHI and PVLO and start to record the peak process value.

Select the parameter in a reverse sequence during menu scrolling.

Select the operation Mode in sequence.

Reset the front panel display to a normal display mode, also used to leave

the specific Mode execution to end up the auto-tune and manual control

execution, and to quit the sleep mode.

The controller enters the sleep mode if the sleep function ( SLEP ) is enabled ( select YES ).

By entering correct security code to allow execution of engineering programs. This function is used only at the factory to manage the diagnostic reports. The user should never attempt to operate this function.

Alarm 1 IndicatorAlarm 1 Indicator

Alarm 2 / Output 2 IndicatorAlarm 2 / Output 2 Indicator

Process Value IndicatorProcess Value Indicator

Process Unit IndicatorProcess Unit Indicator

Set point

Value

Indicator

Output 1

Indicator

A1 A2 PV

SV

OUT

LC

LF

FDC-9300

Figure 1.4 Front Panel DescriptionFigure 1.4 Front Panel Description

Table 1.3 Display Form of CharactersTable 1.3 Display Form of Characters

A B C

c

Dh

E

F

G

H

I

J K L M

: Confused Character: Confused Character

N

O

P

Q

R

Upper Display,

to display process value,

to

display process value,

menu symbol and error

menu

symbol and error

code etc.

code

etc.

Lower Display,

to display set point value,

to

display set point value,

parameter value or control

parameter

output value etc.

output

3 Silicone Rubber Buttons

for ease of control setup

for

and set point adjustment.

and

S T U V

W

value or control

value etc.

ease of control setup

set point adjustment.

X Y Z ?

=

How to display a 5-digit number ?How to display a 5-digit number ?

For a number with decimal point the

display will be shifted one digit right:

display

-199.99 will be displayed by -199.9

4553.6 will be displayed by 4553

4553.6

For a number without decimal point

the display will be divided into two

the alternating

alternating phases:

-19999 will be displayed by:-19999 will be displayed by:

will be shifted one digit right:

will be displayed by 4553

display will be divided into two

phases:

45536 will be displayed by:45536 will be displayed by:

-9999 will be displayed by:-9999 will be displayed by:

Power On Sequence

1.) Display segments OFF for 0.5 secs.

1.)

2.) Display segments ON for 2.0 secs

2.)

3.)

3.) Display Program Code for 2.5 secs

4.)

4.) Display Date Code for 1.25 secs.

5.)

5.) Display S/N for 1.25 secs

Display segments OFF for 0.5 secs. Display segments ON for 2.0 secs Display Program Code for 2.5 secs Display Date Code for 1.25 secs. Display S/N for 1.25 secs

Program CodeProgram Code

Program VersionProgram Version

Program No.Program No.

Date CodeDate Code

Date (31'st)Date (31'st)

Month (December)Month (December)

Year (1999)Year (1999)

6

UM9300 2.0UM9300 2.0

1 5 Menu Overview1 5 Menu Overview

User

PV Value

SV Value

User

Menu

Press to enter Setup Mode. Press to select parameter. The upper

display indicates the parameter symbol, and the lower display indicates the

display selection

selection or the value of parameter.

indicates the parameter symbol, and the lower display indicates the

or the value of parameter.

*2

SEL1 SEL2 SEL3 SEL4

SEL5

Setup

Menu

Hand (Manual)

Control

Mode

Auto-tuning

Mode

Press for 3 seconds to enter the auto-tuning mode

Display

Mode

Default

Setting

Mode

3 seconds

Calibration

Mode

Apply these modes will break the control loop and change

of the previous setting data. Make sure that if the

some of the previous setting data. Make sure that if the

some

is allowable to use these modes.

system

system is allowable to use these modes.

FILE

for

To execute the default setting program

for 3 seconds

H C

PVHI

PVLO H C

DV

PV1

PV2

PB

TI

TD

CJCT

PVR PVRH PVRL

AD0

ADG

V1G

CJTL

CJG

REF1

SR1

MA1G

V2G

MA2G

UM9300 2.0UM9300 2.0

*1

FUNC

COMM

PROT ADDR BAUD

DATA

PARI STOP AOFN AOLO

AOHI

IN1

IN1U

DP1 IN1L IN1H

IN2 IN2U

DP2 IN2L IN2H

OUT1

O1TY

CYC1 O1FT OUT2 O2TY CYC2 O2FT

A1FN

A1MD

A1FT

A2FN

A2MD

A2FT

EIFN

PVMD

FILT SELF SLEP

SPMD

SP1L

SP1H

SP2F

SEL1 SEL2 SEL3 SEL4 SEL5

*1:

The flow chart shows a complete listing of all parameters.

actual application the number of available parameters

For

For actual application the number of available parameters

depends

depends on setup conditions, and should be less

than

than that shown in the flow chart. See for the

existence

existence conditions of each parameter.

You can select at most 5 parameters put in front of the

*2:

user menu by using SEL1 to SEL5 contained at the bottom

of setup menu.

on setup conditions, and should be less

that shown in the flow chart. See for the

conditions of each parameter.

Display Go HomeDisplay Go Home

The menu will revert to

PV/SV display after keyboard

PV/SV

kept untouched for

is

is kept untouched for

minutes Display

2

2 minutes Display

Mode

Mode Menu Manual

Mode

Mode Menu

menu

menu can revert to PV / SV

display

display at any time by

pressing

pressing and .

*1

TIME A1SP A1DV A2SP A2DV

RAMP

OFST

REFC

SHIF

PB1

TI1

TD1

CPB

DB SP2 PB2

TI2 TD2

O1HY

A1HY A2HY

PL1 PL2

display after keyboard

except

Menu Manual

and

Menu can revert to PV / SV

However, the

.

. However, the

at any time by

and .

Appendix

Appendix A-1

A-1

for 3 seconds

7

1 6 Parameter Description

Table 1.4 Parameter DescriptionTable 1.4 Parameter Description

Parameter

Contained

in

Menu

Basic

Function

Parameter

Notation

SP1

TIME

A1SP

A1DV

A2SP

A2DV

RAMP

OFST

REFC

SHIF

PB1

TI1User

TD1

CPB

DB

SP2

PB2

TI2

TD2

O1HY

A1HY

A2HY

PL1

PL2

FUNC

Display

Format

Set point 1

Dwell Time

Alarm 1 Set point

Alarm 1 Deviation Value

Alarm 2 Set point

Alarm 2 Deviation Value

Ramp Rate

Offset Value for P control

Reference Constant for Specific Function

PV1 Shift (offset) Value

Proportional Band 1 Value

Integral Time 1 Value

Derivative Time 1 Value

Cooling Proportional Band Value

Heating-Cooling Dead Band Negative Value= Overlap

Set point 2

Proportional Band 2 Value

Integral Time 2 Value

Derivative Time 2 Value

Output 1 ON-OFF Control Hysteresis

Hysteresis Control of Alarm 1

Hysteresis Control of Alarm 2

Output 1 Power Limit

Output 2 Power Limit

Function Complexity Level

Parameter

Description

Low:

See Table 1.5, 1.6

Low:

See Table 1.5, 1.7

Low:

See Table 1.5, 1.8

Low:

0

1

SP1L SP1H

0 6553.5 minutes 0.0

-200.0 C

(-360.0 F)

-200.0 C

(-360.0 F)

00.0

0

-200.0 C

(-360.0 F)

0

1

-36.0 0

0

0.1

0

:

Basic Function Mode

Full Function Mode

:

Range

High:

200.0 C

( 360.0 F)

200.0 C

( 360.0 F)

500.0 C

(900.0 F)

100.0 %

60

200.0 C

( 360.0 F)

500.0 C

(900.0 F)

1000 sec

360.0 sec

255 %

36.0%

500.0 C

(900.0 F)

1000 sec

360.0 sec

55.6 C

( 100.0 F)

10.0 C

(18.0 F)

10.0 C

(18.0 F)

100 %

Default

Value

100.0 C

(212.0 F)

100.0 C

(212.0 F)

10.0 C

(18.0 F)

100.0 C

(212.0 F)

10.0 C

(18.0 F)

25.0

2

0.0

10.0 C

(18.0 F)

100

25.0

100

37.8 C

(100.0 F)

10.0 C

(18.0 F)

100

25.0

0.1

100

1

Setup Menu

8

COMM

PROT

Communication Interface Type

COMM Protocol Selection

UM9300 2.0

:

0

1

2

3

4

5

6

7

8

0

No communication function

:

RS-485 interface

:

RS-232 interface

:

4 - 20 mA analog retransmission output

:

0 - 20 mA analog retransmission output

:

0 - 1V analog retransmission output

:

0 - 5V analog retransmission output

:

1 - 5V analog retransmission output

:

0 - 10V analog retransmission output

Modbus protocol RTU mode

:

1

0

Table 1.6 Parameter Description ( continued 2/7 )Table 1.6 Parameter Description ( continued 2/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

ADDR

Display

Format

Address Assignment of Digital COMM

Parameter

Description

Low:

0

1

2

3

4

Range

1 255

:

0.3 Kbits/s baud rate

:

0.6 Kbits/s baud rate

:

1.2 Kbits/s baud rate

:

2.4 Kbits/s baud rate

:

4.8 Kbits/s baud rate

High:

Default

Value

Setup Menu

BAUD

DATA

PARI

STOP

Baud Rate of Digital COMM

Data Bit count of Digital COMM

Parity Bit of Digital COMM

Stop Bit Count of Digital COMM

:

5

6

7

8

9

0

1 8 data bits

0

1

2

0

1

0

1

2

9.6 Kbits/s baud rate

:

14.4 Kbits/s baud rate

:

19.2 Kbits/s baud rate

:

28.8 Kbits/s baud rate

:

38.4 Kbits/s baud rate

:

7 data bits

:

Even parity

:

Odd parity

:

No parity bit

:

One stop bit

:

Two stop bits

:

Retransmit IN1 process value

:

Retransmit IN2 process value

:

Retransmit IN1 IN2 difference process value

5

1

0

AOFN

AOLO

AOHI

IN1

Analog Output Function

Analog Output Low Scale Value

Analog Output High Scale Value

IN1 Sensor Type Selection

3

4

5

6

7

Low:

0

1

2

3

4

5

6

-19999

:

Retransmit IN2 IN1 difference process value

:

Retransmit set point value

:

Retransmit output 1 manipulation value

:

Retransmit output 2 manipulation value

:

Retransmit deviation(PV-SV) Value

High:

45536

High:

45536

J type thermocouple

:

K type thermocouple

T type thermocouple

:

E type thermocouple

:

B type thermocouple

:

R type thermocouple

:

S type thermocouple

0

0C

(32.0 F)

100.0 C

(212.0 F)

1

(0)

UM9300 2.0UM9300 2.0

9

Table 1.6 Parameter Description ( continued 3/7 )Table 1.6 Parameter Description ( continued 3/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

IN1

IN1U

Display

Format

IN1 Sensor Type Selection

IN1 Unit Selection

Parameter

Description

10

11

12

13

14

15

16

17

Range

7

8

9

0

1

2

:

C type thermocouple

:

P type thermocouple

:

PT 100 ohms DIN curve

:

PT 100 ohms JIS curve

:

4 - 20 mA linear current input

:

0 - 20 mA linear current input

:

0 - 1V linear Voltage input

:

0 - 5V linear Voltage input

:

1 - 5V linear Voltage input

:

0 - 10V linear Voltage input

:

Special defined sensor curve

:

Degree C unit

:

Degree F unit

:

Process unit

Default Value

1

(0)

0

(1)

Setup Menu

DP1

IN1L

IN1H

IN2

IN2U

DP2

IN1 Decimal Point Selection

IN1 Low Scale Value

IN1 High Scale Value

IN2 Signal Type Selection

IN2 Unit Selection

IN2 Decimal Point Selection

0

1

2

3

-19999

Low:

-19999

Low:

0

1

2

3

4

5

6

7

Same as IN1U

Same as DP1

:

No decimal point

:

1 decimal digit

:

2 decimal digits

:

3 decimal digits

High:

45536

High:

45536

:

IN2 no function

:

Current transformer input

:

4 - 20 mA linear current input

:

0 - 20 mA linear current input

:

0 - 1V linear voltage input

:

0 - 5V linear voltage input

:

1 - 5V linear voltage input

:

0 - 10V linear voltage input

1

0

1000

1

2

1

IN2L

IN2H

OUT1

O1TY

10

IN2 Low Scale Value

IN2 High Scale Value

Output 1 Function

Output 1 Signal Type

UM9300 2.0UM9300 2.0

Low:

0

1

0

1

2

3

-19999

High:

45536

High:

45536

:

Reverse (heating ) control action

:

Direct (cooling) control action

Relay output

:

Solid state relay drive output

:

Solid state relay output

:

4 - 20 mA current module

0

1000

0

Table 1.6 Parameter Description ( continued 4/7 )Table 1.6 Parameter Description ( continued 4/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

O1TY

Display

Format

Output 1 Signal Type

Parameter

Description

Default

Range

4

5

6

7

8

:

0 - 20 mA current module

0 - 1V voltage module

:

0 - 5V voltage module

:

1 - 5V voltage module

:

0 - 10V voltage module

:

Default

Value

0

Setup Menu

CYC1

O1FT

OUT2

O2TY

CYC2

O2FT

Output 1 Cycle Time

Output 1 Failure Transfer Mode

Output 2 Function

Output 2 Signal Type

Output 2 Cycle Time

Output 2 Failure Transfer Mode

High:

Low:

Select BPLS ( bumpless transfer ) or 0.0 ~ 100.0 % to continue output 1 control function as the unit fails, power starts or manual mode starts.

0

1

2

3

Same as O1TY

Low:

Select BPLS ( bumpless transfer ) or 0.0 ~ 100.0 % to continue output 2 control function as the unit fails, power starts or manual mode starts.

0

1

2

3

0.1

: Output 2 no function

: PID cooling control

: Perform alarm 2 function

: DC power supply module

installed

0.1

:

No alarm function

:

Dwell timer action

:

Deviation high alarm

:

Deviation low alarm

100.0 sec 18.0

High:

100.0 sec

BPLS

2

0

18.0

BPLS

A1FN

A1MD

Alarm 1 Function

Alarm 1 Operation Mode

4

5

6

7 IN1 process value low alarm

8 IN2 process value high alarm

9

10

11

12

13

14 Loop break alarm

15 Sensor break or A-D fails

0

1

2

3

:

Deviation band out of band alarm

:

Deviation band in band alarm

:

IN1 process value high alarm

:

IN2 process value low alarm

IN1 or IN2 process value high

:

alarm

:

IN1 or IN2 process value low alarm

:

IN1 IN2 difference process value high alarm

:

IN1 IN2 difference process value low alarm

:

Normal alarm action

Latching alarm action

:

Hold alarm action

Latching & actionHold

:

2

0

UM9300 2.0UM9300 2.0

11

Table 1.6 Parameter Description ( continued 5/7 )Table 1.6 Parameter Description ( continued 5/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

A1FT

A2FN

Display

Format

Alarm 1 Failure Transfer Mode

Alarm 2 Function

Parameter

Description

0

1

Same as A1FN

Range

:

Alarm output OFF as unit fails

:

Alarm output ON as unit fails

Default

Value

1

2

Setup Menu

A2MD

A2FT

EIFN

Alarm 2 Operation Mode

Alarm 2 Failure Transfer Mode

Event Input Function

Same as A1MD

Same as A1FT

Event input no function

0

1 SP2 activated to replace SP1

2

3

4

5

6

7

8

9

10

11

0

:

PB2, TI2, TD2 activated to replace

:

PB1, TI1, TD1

:

SP2, PB2, TI2, TD2 activated to replace SP1, PB1, TI1, TD1

Reset alarm 1 output

:

Reset alarm 2 output

:

Reset alarm 1 & alarm 2

Disable Output 1

:

Disable Output 2

:

Disable Output 1 & Output 2

:

Lock All Parameters

:

Selects remote setpoint active

:

Use PV1 as process value

0

1

PVMD

FILT

SELF

PV Mode Selection

Filter Damping Time Constant of PV

Self Tuning Function Selection

1

2

3

0

1

2

3

4

5

6

7

8

9

0

1

:

Use PV2 as process value

:

Use PV1 PV2 (difference) as process value

:

Use PV2 PV1 (difference) as process value

:

0 second time constant

:

0.2 second time constant

:

0.5 second time constant

:

1 second time constant

:

2 seconds time constant

:

5 seconds time constant

:

10 seconds time constant

:

20 seconds time constant

:

30 seconds time constant

:

60 seconds time constant

:

Self tune function disabled

:

Self tune function enabled

0

2

0

SLEP

12

Sleep mode Function Selection

UM9300 2.0

0

1

:

Sleep mode function disabled

:

Sleep mode function enabled

0

Table 1.6 Parameter DescriptionTable 1.6 Parameter Description

Display

Contained

in

Basic

Function

Parameter

Notation

SPMD Set point Mode Selection

SP1L

SP1H

SP2F

Display

Format

Parameter

Description

SP1 Low Scale Value

SP1 High Scale Value

Format of set point 2 Value

0

1

2

3

4

5

Low:

0

1

0

1

Range

Use SP1 or SP2 (depends on EIFN)

:

as set point

Use minute ramp rate as set point

:

Use hour ramp rate as set point

:

Use IN1 process value as set point

:

Use IN2 process value as set point

:

Selected for pump control

:

-19999

set point 2 (SP2) is an actual value

:

set point 2 (SP2) is a deviation

:

value

No parameter put ahead

:

Parameter TIME put ahead

High:

45536

Default

Value

0

0C

(32.0 F)

1000.0 C

(1832.0 F)

0

Setup Menu

SEL1 Select 1'st Parameter

10

11

12

13

14

15

16

17

18

2

3

4

5

6

7

8

9

:

Parameter A1SP put ahead

:

Parameter A1DV put ahead

Parameter A2SP put ahead

:

Parameter A2DV put ahead

:

Parameter RAMP put ahead

:

Parameter OFST put ahead

:

Parameter REFC put ahead

:

Parameter SHIF put ahead

:

Parameter PB1 put ahead

:

Parameter TI1 put ahead

:

Parameter TD1 put ahead

:

Parameter CPB put ahead

:

Parameter DB put ahead

Parameter SP2 put ahead

:

Parameter PB2 put ahead

:

Parameter TI2 put ahead

:

Parameter TD2 put ahead

0

SEL2

SEL3

SEL4

SEL5

AD0

ADG

Calibration Mode Menu

V1G

CJTL

Select 2'nd Parameter

Select 3'rd Parameter

Select 4'th Parameter

Select 5'th Parameter

A to D Zero Calibration Coefficient

A to D Gain Calibration Coefficient

Voltage Input 1 Gain Calibration Coefficient

Cold Junction Low Temperature Calibration Coefficient

UM9300 2.0UM9300 2.0

Same as SEL1

Low:

-360 360

-199.9 199.9

-5.00 C 40.00 C

0

High:

13

Table 1.6 Parameter Description ( continued 7/7 )Table 1.6 Parameter Description ( continued 7/7 )

Parameter

Contained

in

Basic

Function

Parameter

Notation

CJG

REF1

Display

Format

Cold Junction Gain Calibration Coefficient

Reference Voltage 1 Calibration Coefficient for RTD 1

Parameter

Description

Low:

-199.9

Range

High:

199.9

Default

Value

Calibration Mode Menu

Display Mode Menu

SR1

MA1G

V2G

MA2G

PVHI

PVLO

MV1

MV2

DV

PV1

PV2

PB

TI

TD

CJCT

PVR

Serial Resistance 1 Calibration Coefficient for RTD 1

mA Input 1 Gain Calibration Coefficient

Voltage Input 2 Gain Calibration Coefficient

mA Input 2 Gain Calibration Coefficient

Historical Maximum Value of PV

Historical Minimum Value of PV

Current Output 1 Value

Current Output 2 Value

Current Deviation (PV-SV) Value

IN1 Process Value

IN2 Process Value

Current Proportional Band Value

Current Integral Time Value

Current Derivative Time Value

Cold Junction Compensation Temperature

Current Process Rate Value

Low:

-199.9

-19999

0

-12600

-19999

0

-40.00 C

-16383

High:

199.9

45536

100.00 %

12600

45536

500.0 C

(900.0 F)

4000 sec

1440 sec

90.00 C

16383

Input Type

Range Low

Range High

Input Type

Range Low

Range High

J_TC

-120 C

(-184 F)

1000 C

(1832 F)

C_TC

0C

(32 F)

2310 C

(4200 F)

PVRH

PVRL

K_TC

-200 C

(-328 F)

1370 C

(2498 F)

P_TC

0C

(32 F)

1395 C

(2543 F)

T_TC

-250 C

(-418 F)

400 C

(752 F)

PT.DN

-210 C

(-346 F)

700 C

(1292 F)

Maximum Process Rate Value

Minimum Process Rate Value

E_TC

-100 C

(-148 F)

900 C

(1652 F)

PT.JS

-200 C

(-328 F)

600 C

(1112 F )

B_TCCTR_TC

0C

(32 )L0C(32 )F

1820 C

(3308 F)

1767.8 C (3214 F)

Linear ( V, mA) or SPEC

0 Amp

90 Amp

S_TC

(32 F)

1767.8 C (3214 F)

-19999

45536

0C

Low:

-16383

High:

16383

Table 1.5 Input ( IN1 or IN2 ) RangeTable 1.5 Input ( IN1 or IN2 ) Range

14

UM9300 2.0UM9300 2.0

Chapter 2 InstallationChapter 2 Installation

Dangerous voltages capable of causing death are sometimes

present

this instrument. Before installation or beginning any troubleshooting

in this instrument. Before installation or beginning any troubleshooting

in procedures

procedures the power to all equipment must be switched off and isolated.

suspected of being faulty must be disconnected and removed to a

Units

Units suspected of being faulty must be disconnected and removed to a

properly

properly equipped workshop for testing and repair. Component replacement

instrument to rain or excessive moisture.

instrument

excessive shock, vibration, dirt, moisture, corrosive gases or oil. The

as excessive shock, vibration, dirt, moisture, corrosive gases or oil. The

as ambient

ambient temperature of the areas should not exceed the maximum rating

the power to all equipment must be switched off and isolated.

equipped workshop for testing and repair. Component replacement

To minimize the possibility of fire or shock hazards, do not expose this

to rain or excessive moisture.

Do not use this instrument in areas under hazardous conditions such

temperature of the areas should not exceed the maximum rating

2 1 Unpacking2 1 Unpacking

Upon receipt of the shipment remove the unit from the carton and inspect the

for shipping damage.

unit for shipping damage.

unit

any damage due to transit , report and claim with the carrier.

If

If any damage due to transit , report and claim with the carrier.

down the model number, serial number, and date code for future reference

Write

Write down the model number, serial number, and date code for future reference

corresponding with our service center. The serial number (S/N) and date

when

when corresponding with our service center. The serial number (S/N) and date

(D/C) are labeled on the box and the housing of control.

code

code (D/C) are labeled on the box and the housing of control.

2 2 Mounting2 2 Mounting

Make panel cutout to dimension shown in Figure 2.1.Make panel cutout to dimension shown in Figure 2.1.

Take both mounting clamps away and insert the controller into panel cutout.

Install the mounting clamps back. Gently tighten the screws in the clamp till the

Install controller

controller front panels is fitted snugly in the cutout.

the mounting clamps back. Gently tighten the screws in the clamp till the

front panels is fitted snugly in the cutout.

MOUNTING CLAMP

SCREW

1.77”

Panel cutoutPanel cutout

Panel

Figure 2.1 Mounting DimensionsFigure 2.1 Mounting Dimensions

.53”

.43”

2.95”

UM9300 2.0UM9300 2.0

15

2 3 Wiring Precautions2 3 Wiring Precautions

Before wiring, verify the label for correct model number and options. SwitchBefore wiring, verify the label for correct model number and options. Switch

*

off the power while checking.off the power while checking.

Care must be taken to ensure that maximum voltage rating specified on theCare must be taken to ensure that maximum voltage rating specified on the

*

label are not exceeded.label are not exceeded.

It is recommended that power of these units to be protected by fuses or circuitIt is recommended that power of these units to be protected by fuses or circuit

*

breakers rated at the minimum value possible.breakers rated at the minimum value possible.

All units should be installed inside a suitably grounded metal enclosure toAll units should be installed inside a suitably grounded metal enclosure to

*

prevent live parts being accessible from human hands and metal tools.prevent live parts being accessible from human hands and metal tools.

All wiring must conform to appropriate standards of good practice and localAll wiring must conform to appropriate standards of good practice and local

*

codes and regulations. Wiring must be suitable for voltage, current, andcodes and regulations. Wiring must be suitable for voltage, current, and temperature rating of the system.temperature rating of the system.

The " stripped " leads as specified in Figure 2.2 below are used for power andThe " stripped " leads as specified in Figure 2.2 below are used for power and

*

sensor connections.sensor connections.

Beware not to over-tighten the terminal screws.Beware not to over-tighten the terminal screws.

*

Unused control terminals should not be used as jumper points as they mayUnused control terminals should not be used as jumper points as they may

*

be internally connected, causing damage to the unit.be internally connected, causing damage to the unit.

Verify that the ratings of the output devices and the inputs as specified inVerify that the ratings of the output devices and the inputs as specified in

*

Chapter 6 are not exceeded.Chapter 6 are not exceeded.

Electric power in industrial environments contains a certain amount of noise inElectric power in industrial environments contains a certain amount of noise in

*

the form of transient voltage and spikes. This electrical noise can enter andthe form of transient voltage and spikes. This electrical noise can enter and adversely affect the operation of microprocessor-based controls. For thisadversely affect the operation of microprocessor-based controls. For this reason we strongly recommend the use of shielded thermocouple extensionreason we strongly recommend the use of shielded thermocouple extension wire which connects the sensor to the controller. This wire is a twisted-pairwire which connects the sensor to the controller. This wire is a twisted-pair construction with foil wrap and drain wire. The drain wire is to be attached toconstruction with foil wrap and drain wire. The drain wire is to be attached to ground at one end only.ground at one end only.

2.0mm

0.08" max.

4.5 7.0 mm

~

0.18" 0.27"

~

2

1

LN 90 - 264VAC 47 - 63HZ, 20VA

AO

+

TX1

TX2

10

9

CAT.II

OUT2

_

ALM2

3114125136147158

2A / 240 VAC 2A / 240 VAC

_

PTA

A

TC PTB

OUT1

_

+

_

EI

_

TC PTB

_

B

_

EVENT INPUT

EI

COM

+

B

+

V

I

+

ALM1

JA JB

2A / 240 VAC

_

AI

_

CT

CT+

_

CT

+

_

+

AI

+

16

Figure 2.2 Lead TerminationFigure 2.2 Lead Termination

Figure 2.3 Rear Terminal

Connection Diagram

Connection

Diagram

16

UM9300 2.0UM9300 2.0

Future Design FDC-9300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual