Futurecom Siren & Lights Interface Module Install And Configuration Manual

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Futurecom Systems Group, ULC

Siren & Lights Interface Module Install and Configuration Manual

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NOTES

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Foreword

This manual covers the installation and configuration of the Siren and Lights Interface Module for ASTRO APX radios.

Table of Contents

Foreword ......................................................................................................................... 3

Table of Contents ........................................................................................................ 3

Table of Figures .......................................................................................................... 5

Document Revisions ................................................................................................... 6

Document Copyrights .................................................................................................. 6

Disclaimer ................................................................................................................... 6

Proprietary Statement.................................................................................................. 6

Commercial Warranty .................................................................................................. 7

Computer Software Copyrights .................................................................................... 8

Chapter 1 Introduction .................................................................................................. 9

1.1 Mobile Radio Description ....................................................................................... 9

1.1.1 Minimum Requirements ............................................................................................. 9

1.1.2 Specifications ........................................................................................................... 10

Chapter 2 Pre-Installation and Configuration ............................................................ 11

2.1 Introduction .................................................................................................... 11

2.2 Radio Preparation .......................................................................................... 11

2.2.1 CPS Configuration ................................................................................................... 11

2.2.1.1 Disable the Universal Relay Controller ..................................................................... 11

2.3 Lights & Siren Preparation ............................................................................. 17

2.4 Connecting the Module to a PC ..................................................................... 18

2.4.1 Connect the Programming Cable ............................................................................ 18

2.4.2 Power the Module .................................................................................................... 19

2.4.3 Programming Utility .................................................................................................. 19

2.5 Module Configuration ..................................................................................... 20

2.5.1 General Navigation .................................................................................................. 20

Chapter 3 Installation .................................................................................................. 34

3.1 Installation Overview ...................................................................................... 34

3.2 Installation Basics .......................................................................................... 35

3.3 Mounting ........................................................................................................ 35

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3.4 Wiring ............................................................................................................ 36

3.4.1 General .................................................................................................................... 36

3.4.2 System Power .......................................................................................................... 36

3.4.3 Radio Connection .................................................................................................... 38

3.4.4 Light and Siren Controller Connection ..................................................................... 38

3.4.5 General Purpose Inputs & Outputs (GPIO) ............................................................. 39

Chapter 4 Device Specific Installation ....................................................................... 42

4.1 Installation Overview ........................................................................................... 42

4.2 Federal Signal Smart Siren SM ........................................................................... 43

4.2.1 Siren Pre-Installation................................................................................................ 43

4.2.2 Data Connection ...................................................................................................... 43

4.2.3 Audio Connection ..................................................................................................... 44

4.3 Federal Signal Platinum ................................................................................. 45

4.3.1 Siren Pre-Installation................................................................................................ 45

4.3.2 Data Connection ...................................................................................................... 45

4.3.3 Audio Connection ..................................................................................................... 46

4.5 Whelen CANTROL......................................................................................... 47

4.5.1 Siren Pre-Installation................................................................................................ 47

4.5.2 Data Connection ...................................................................................................... 47

4.5.3 Audio Connection ..................................................................................................... 48

4.5.4 Expansion Board Installation ................................................................................... 48

4.6 Whelen CENCOM .......................................................................................... 51

4.6.1 Siren Pre-Installation................................................................................................ 51

4.6.2 Data.......................................................................................................................... 51

4.6.3 Audio ........................................................................................................................ 52

4.7 Whelen CENCOM Sapphire ........................................................................... 53

4.7.1 Siren Pre-Installation................................................................................................ 53

4.7.2 Data Connection ...................................................................................................... 53

4.7.3 Audio Connection ..................................................................................................... 54

4.7.4 Expansion Board Installation ................................................................................... 54

4.11 CODE3 Z3 ................................................................ ..................................... 57

4.11.1 Siren Pre-Installation.................................................................................................. 57

4.11.2 Data Connection ........................................................................................................ 57

4.11.3 Audio Connection....................................................................................................... 57

Chapter 5 Best Practices: Installation & Troubleshooting ....................................... 58

5.1 Check Wiring of Ignition Sensing ................................................................... 58

5.2 Check Physical Installation of Module Ground and Wiring ............................. 58

5.3 Jump-Start the Vehicle ................................................................................... 59

Appendix A Ordering Information ....................................................................... 60

A.1 Replacement Parts ........................................................................................ 60

A.2 Product and Device Specific .......................................................................... 61

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Table of Figures

Figure 2-1 Universal Relay Controller Setting ............................................................... 11

Figure 2-2 Control Head Button Feature Setting ........................................................... 12

Figure 2-3 O3 Control Head – Third Party Capable Buttons ......................................... 13

Figure 2-4 O7 Control Head – Third Party Capable Buttons ......................................... 13

Figure 2-5 O9 Control Head – Third Party Capable Buttons ......................................... 14

Figure 2-6 Keypad Button Feature Setting ................................................................... 14

Figure 2-7 Keypad Microphone .................................................................................... 15

Figure 2-8 DEK (Direct Entry Keypad) .......................................................................... 15

Figure 2-9 Action Consolidation Third Party Notification Setting ................................... 16

Figure 2-10 OEM Siren Configuration Software ............................................................ 17

Figure 2-11 Programming Cable Connection................................................................ 18

Figure 2-12 Power Harness Connection ....................................................................... 19

Figure 2-13 Programming Utility Status Messages ....................................................... 19

Figure 2-14 Hardware Selections ................................................................................. 20

Figure 2-15 Radio Control Head (Before & After Selection) ................................ .......... 20

Figure 2-16 Microphone Selection ................................................................................ 21

Figure 2-17 DEK Selection ........................................................................................... 21

Figure 2-18 Siren (Before & After Selection) ................................................................ 22

Figure 2-19 Siren Control Head Selection .................................................................... 22

Figure 2-20 Navigation Buttons .................................................................................... 23

Figure 2-21 Input/Output Identification ......................................................................... 24

Figure 2-22 Output/Button Identification ....................................................................... 25

Figure 2-23 Map Actions Table .................................................................................... 26

Figure 2-24 Device Column .......................................................................................... 26

Figure 2-25 Action Column ........................................................................................... 26

Figure 2-26 Function Column ....................................................................................... 27

Figure 2-27 Type Column ............................................................................................. 27

Figure 2-28 Display Text Column ................................................................................. 28

Figure 2-29 Action Consolidation .................................................................................. 29

Figure 2-30 Navigation Buttons .................................................................................... 30

Figure 2-31 Programming Utility Connection Status Message ...................................... 30

Figure 2-32 Programming Utility Read/Write Status Messages .................................... 30

Figure 2-33 File Menu .................................................................................................. 31

Figure 2-34 Exported Configuration .............................................................................. 31

Figure 2-35 Transfer Menu ........................................................................................... 32

Figure 2-36 Advanced Menu ........................................................................................ 32

Figure 2-37 Help Menu ................................................................................................. 33

Figure 3-1 Power Connector Position ........................................................................... 36

Figure 3-2 Connecting SLIM to APX mobile radio ........................................................ 38

Figure 3-3 GPIO Harness Connection .......................................................................... 40

Figure 3-4 GPIO Connector Functions ......................................................................... 40

Figure 3-5 GPIO Connector Pinout ............................................................................... 41

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Document Revisions

Rev

Date

Notes & References

3/23/2018

Original Futurecom Release

Document Copyrights

No part of this manual may be reproduced, distributed or transmitted in any form or by any means, for any purpose without written permission of Futurecom.

Disclaimer

The information in this document is carefully examined and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies.

Futurecom Systems Group, ULC reserves the right to make changes to any products herein to improve readability, function or design. Futurecom does not assume any liability arising out of the application or use of any product or circuit described herein.

Proprietary Statement

No part of this document, or any software included with it, may be reproduced and distributed without the prior written permission of the copyright holder.

Futurecom Systems Group ULC. reserves the right to make changes or improvements to the equipment, software or specification described in this document at any time and without prior notice. These changes will be incorporated in the new releases of this document.

This document may contain technical inaccuracies or typographical errors. Futurecom Systems Group ULC. waives responsibility for any labour, materials or costs

incurred by any party as a result of using this document. MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M Logo are trademarks

or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners.

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Commercial Warranty

Futurecom Systems Group, ULC. warrants to the original purchaser all standard

products sold by Futurecom Systems Group, ULC to be free of defects in material and workmanship for 12 months from the date of shipment from Futurecom Systems Group, ULC.

Futurecom’s warranty hereunder DOES NOT cover the following:

(i) Defects of damage resulting from use of the product in other than its normal

and customary manner.

(ii) Defects or damage from improper installation, testing, operation, or

maintenance.

(iii) Defects or damage due to alterations, modifications or adjustments carried

out by the Buyer without Futurecom’s explicit approval. (iv) Defects or damage from misuse, accident, water or neglect. (v) Freight costs to the repair depot. (vi) Scratches or other cosmetic damage to the product surfaces that does not

affect the operation of the product. (vii) Normal wear and tear.

The warranty set forth herein is conditioned upon proper storage, installation, use and maintenance in accordance with applicable written recommendation of Futurecom. The warranty furnished hereunder does not extend to damage to items purchased hereunder resulting in whole or in part from the use of components, accessories, parts of supplies not furnished by Futurecom Systems Group, ULC.

Futurecom’s sole obligation shall be to repair or replace, at Futurecom’s option, any

defective component or item and pay transportation expenses for such replacement at no charge to Buyer who shall provide labor for the removal of the defective component or item and installation of its replacement at no charge to Futurecom. Buyer shall bear all risk of loss or damage to returned goods while in transit. In the event no defect or breach of warranty is discovered by Futurecom upon receipt of any returned item, the item will be

returned to Buyer at Buyer’s expense and Buyer will reimburse Futurecom for the

transportation charges, labor and associated charges incurred in testing the allegedly defective item.

Except as expressly provided herein, Futurecom makes no warranty of any kind, expressed or implied, with respect to any goods, parts and service provided by Futurecom including, but not limited to, the implied warranties or merchantability and fitness for a particular purpose. The sole and exclusive remedy for breach of any warranty is limited to the remedies provided in the paragraph above. Futurecom shall not in any event be liable for any other damages arising out of or in connection with furnishing of goods, parts or service hereunder, or the performance, use of, or inability to use any goods, parts or service, or otherwise, whether based on contract, tort or any other legal theory.

To exercise this warranty, please contact Futurecom’s Administration Department in

Concord, Ontario, Canada at 1-800-701-9180 or rma@futurecom.com to obtain a return material authorization (RMA) and shipping instructions. No product will be accepted for return without an RMA. The repair of a product by Futurecom pursuant to this warranty is

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warranted for the balance of the original warranty period, or at least 90 days from date of shipment to Buyer of the repaired product.

If Extended Warranty is required, it must be purchased either at the time of original purchase or while the unit is under the standard first year warranty coverage.

Computer Software Copyrights

The products described in this manual include copyrighted Futurecom computer programs stored in semiconductor memories or other media. Laws in the United States, Canada and other countries preserve for Futurecom certain exclusive rights for copyrighted computer programs, including but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer programs. Any copyrighted computer program contained in the Futurecom products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Futurecom. The purchase of Futurecom products shall not be deemed to grant either directly or by implication, estoppels, or otherwise, any license under the copyrights, patents or patent applications of Futurecom, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product.

Chapter 1 Introduction

This manual covers the installation procedures for the Siren and Light Interface Module, hereafter to be referred as the Module. The Module is a translation device that enables a Motorola APX 6500/APX 6500Li/APX 7500/APX 8500 mobile radio to interact with third party emergency light and siren controllers.

1.1 Mobile Radio Description

1.1.1 Minimum Requirements

Table 1-1 Minimum Requirement

Items

Requirement

Mobile Radio

• Motorola APX 6500, Motorola APX 6500Li, Motorola APX 7500 or Motorola APX 8500

Radio Control Head

• Motorola O3, O7, O9

Mobile Radio Firmware

• Motorola SW 7.13.5 or higher

Mobile Radio TIB

• PMUN1058_ or newer (mid power)

• PMUN1059_ or newer (high power)

Light and Siren Controller

• Refer to Appendix A for list of compatible light and siren controllers Module Programming

• Windows 7 or Windows 10 PC with USB port

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1.1.2 Specifications

Table 1-2 Specifications

General

Input Voltage

• 13.8 VDC +/- 20%

Main Input Fuse

• 2 A

Typical Power Consumption

• < 200 mA

Operating Temperature

• -30 C to +70 C

Storage Temperature

• -40 C to +85 C

Reverse Polarity

• Protected

Dimensions

Height

• 2.11”

Width

• 7.94”

Depth

• 3.31”

GPIO

Max Input Sink Current

• 100 mA

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Chapter 2 Pre-Installation and Configuration

2.1 Introduction

The Module acts as a translator between a Motorola APX mobile radio and third-party light & siren controllers. The Module enables users to control their devices with a standard

APX mobile radio control head such as the O3, O7, or O9. The Module’s Programming

Utility allows a technician to configure the Module to work with the devices connected and to define how they will interact with each other. A Module must be configured by the Programming Utility before it can function properly.

This guide will provide the details necessary to properly setup the Module for use with compatible hardware. Separately from configuring the Module, it is also necessary to properly prepare the radio to accept external control. It is also necessary to configure the third-party siren & light controller to perform its desired functionality. The user of the Programming Utility should therefore be experienced with the configuration and use of all devices connected to the Module.

2.2 Radio Preparation

Before configuring the Module, first ensure compatible radio hardware is used. The mobile radio must utilize a compatible TIB to support integration with the Module. If needed, the TIB can be upgraded to a compatible version, for more information see the radio installation guide. Second, ensure the radio is using software SR 7.13.5 or higher. Third, the radio must be programmed through the CPS to allow external control.

2.2.1 CPS Configuration

Before configuring the Module, the radio should be programmed to allow control-head buttons and functions to be monitored and controlled by third-party devices. If the radio is not programmed correctly, the Module will not be able to interface with the radio properly.

2.2.1.1 Disable the Universal Relay Controller

When the Module is integrated with a radio, a URC will not be used. It is important to disable the URC functionality in the radio or it may interfere with control head display indicators.

To disable the URC option in the radio, open the CPS, select Radio Wide from the left menu and then select Universal Relay Controller to open the settings page. Ensure that the option Universal Relay Controller Equipped is not checked. Radio Wide > Universal Relay Controller > Universal Relay Controller Equipped > Not

Checked

Figure 2-1 Universal Relay Controller Setting

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2.2.1.2 Set Buttons as Third Party

In order for the Siren and Light Interface Module to work with radio buttons, the buttons must be programmed to allow third party control. Each individual button which will be

controlled by the Siren and Light Interface module must first have its feature set as “Third

Party”. Carefully consider which buttons should be managed by the radio to perform

standard radio functions and which buttons should be managed by the Siren and Light Interface Module to be mapped to an external light and siren controller.

Only certain buttons are Third Party capable. Buttons which are not Third Party capable cannot be used with the Module to control siren & light functions. There are five locations in the CPS where Third Party capable buttons may be programmed depending on the type or location of the button. The five classifications of buttons are Control-Head buttons, Keypad buttons, Keypad Mic buttons, DEK buttons, and Action Consolidations.

2.2.1.2.1 Control Head Buttons

Use the CPS to program control-head buttons and set their feature to “Third Party”. For example, open the CPS, from the left menu open the Radio Ergonomics Configuration submenu, open the Controls submenu, select Control Head - <desired head>, and then for each desired button set the button’s feature to “Third Party”. If using Top Function Programmable Buttons on the O9 it may be desirable to also set appropriate labels in the display. See the image below to identify third-party capable buttons.

Radio Ergonomics Configuration > Controls > Control Head - XX > Set Button’s Feature

NOTE:

Keypad buttons are shared across all keypad devices and are programmed in a separate section of the CPS software.

Figure 2-2 Control Head Button Feature Setting

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Figure 2-3 O3 Control Head – Third Party Capable Buttons

Figure 2-4 O7 Control Head – Third Party Capable Buttons

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Figure 2-5 O9 Control Head – Third Party Capable Buttons

2.2.1.2.2 Keypad Buttons

Use the CPS to program keypad buttons and set their feature to “Third Party”. For

example, open the CPS, from the left menu open the Radio Ergonomics Configuration submenu, open the Controls submenu, select Keypad, and then for each desired button

set the button’s feature to “Third Party”. Note that keypad buttons are the same across all

radio devices. For example, if using a keypad mic and a radio control-head with a keypad both sets of buttons will be identical. This standard radio functionality is not altered by the Module.

Radio Ergonomics Configuration > Controls > Keypad > Set Button’s Feature

Figure 2-6 Keypad Button Feature Setting

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2.2.1.2.3 Keypad Mic

Use the CPS to program keypad mic buttons and set their feature to “Third Party”. For

example, open the CPS, from the left menu open the Radio Ergonomics Configuration submenu, open the Controls submenu, select Keypad Mic And Accessories, and then for

each desired button set the button’s feature to “Third Party”. Note that keypad buttons

are the same across all radio devices and are programmed in the Keypad options page. See the image below to identify third-party capable buttons.

Radio Ergonomics Configuration > Controls > Keypad Mic And Accessories> Set Button’s Feature

Figure 2-7 Keypad Microphone

2.2.1.2.4 DEK’s

Use the CPS to program DEK buttons as one normally would but set their feature to “Third

Party”. For example, open the CPS, from the left menu, open the Radio Ergonomics

Configuration submenu, open the Controls submenu, select DEK, and then for each

desired button set the button’s feature to “Third Party”. See the image below to identify

third-party capable buttons. Radio Ergonomics Configuration > Controls > DEK > Set Button’s Feature

Figure 2-8 DEK (Direct Entry Keypad)

2.2.1.2.5 Action Consolidation

If a button (or switch position) is set for action consolidation, and will also be used with the Module, then the button (or switch position) must first be set for Third Party Notification. To do this, use the CPS to program the Action Consolidation buttons (or switch positions)

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as one normally would. Then, make sure the Third Party Notification setting is set to “All”.

For example, open the CPS, from the left menu open the Radio Ergonomics Configuration submenu, select Action Consolidation and for each action which will be used with the Module set third party notification to “All”.

Radio Ergonomics Configuration > Action Consolidation > Set Third Party Notification

Figure 2-9 Action Consolidation Third Party Notification Setting

If a consolidated action will be set to perform one or more CPS defined actions and also will be used with the Module then be sure to consider setting a desired Third Party Notification Error Strategy. If for any reason there were a problem sending an action notification to the Module, the error strategy setting will determine whether the other defined actions are carried out or if the consolidated action will exit without completing all of the other defined actions. If the consolidated action does not contain multiple actions, and is only being used with the Siren and Light Interface Module, then the Third Party Notification Error Strategy setting will not matter. For more information on this setting consult the radio user manual or CPS help guides.

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2.3 Lights & Siren Preparation

To integrate a Module with a siren & light controller, certain requirements must be met. The siren & light controller must be compatible with the Module and any required OEM interface hardware must be obtained. For more information on siren compatibility and OEM siren interface hardware please refer to Appendix A. The last requirement is that the siren & light controller is correctly programmed.

Siren & light equipment must be fully programmed according to the normal OEM installation procedure. The equipment must be in a fully configured and operational state prior to integration with the Module and radio. The programming of the OEM siren equipment will determine the options available for control through the Module or radio control head. In other words, if a feature is not programmed and available when using the

siren’s OEM control head, then the feature will similarly not be available on any other

integrated device. The type of button (momentary, latching, multi-state) is set in the siren programming. The

Module cannot change the button type of a siren feature so time should be taken to setup the siren carefully while noting the functionality and type of each button during programming. This information will need to be configured in the Module to allow for correct control and user feedback.

Ensure the siren equipment is programmed to meet the needs and desires of the end user according to the typical OEM installation and programming procedure for the Siren & Light equipment used.

The siren should be programmed as-if it were to be installed without interfacing to any other device. For more details on this procedure refer to the OEM equipment manufacturer’s product documentation.

NOTE:

The Module allows buttons to be mapped from a radio device to the siren’s control head. When a configured button is pressed on a radio device, the Module will “virtually” press

the siren button mapped in the Module’s configuration. The siren equipment will then

interpret the button press and carry out the action it is programmed to do. The Module cannot directly control siren features and does not natively know how the siren is programmed. It is up to the user to configure the Module to match the siren programming.

Example OEM configuration software shown below:

Figure 2-10 OEM Siren Configuration Software

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2.4 Connecting the Module to a PC

2.4.1 Connect the Programming Cable

The module is programmed via its 25-pin “RADIO/PROGRAM” port. Using the Module’s programming cable (included in kit: TT06296AA) connect the Module to a PC. The PC should already have the Siren & Light Interface Module Programming Utility and Driver installed.

NOTE:

The Module should not be connected to power until after the programming cable is connected.

Figure 2-11 Programming Cable Connection

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2.4.2 Power the Module

After connecting the programming cable, power up the Module. Connect the Module’s power harness to a 12V DC or compatible power source, and then connect the power harness to the Module. The V+ (red) and Ignition (yellow) leads will both need to be connected to the same positive voltage source during programming to ensure the Module is powered on. Please refer to the Section 3.4: “Wiring” for additional wiring details.

Figure 2-12 Power Harness Connection

2.4.3 Programming Utility

Open the Module’s Programming Utility on the PC that the Module is connected to. When properly connected, a successful status message will be displayed in the lower left corner of the utility. If the module is not connected properly, an error message will be displayed in the lower left corner of the utility.

No Connection

Successful Connection

Figure 2-13 Programming Utility Status Messages

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2.5 Module Configuration

The Programming Utility is used to configure the Module for use with connected devices. It enables the user to specify which devices are connected, how the devices are programmed, and how those devices will interact with the radio and accessories.

2.5.1 General Navigation

The Configuration Utility consists of two main screens. The first screen displayed after opening the utility is the Modify Devices screen. From here a user identifies the specific equipment and accessories used in their specific setup. These selections determine the options available to the user. The second screen shown after the user has selected their equipment is the Map Actions screen. From here the user is able to setup action connections between devices and customize options available based on their equipment.

2.5.1.1 Modify Devices Screen

The Modify Devices screen is the starting point for setting up a new Module configuration. Before the Module can be configured, the hardware must be identified. The top row of the Programming Utility contains several drop-down boxes which are used to select the particular equipment the Module will interface with. Note that some of the drop-down boxes will be greyed-out and unavailable until other selections are made.

Figure 2-14 Hardware Selections

2.5.1.1.1 Selecting A Radio Control Head

Selecting a radio control head is the first step to configuring radio hardware. Once the radio control head is selected the other radio drop-down boxes will be available for selection and an image of the control head will be displayed in the left pane of the screen for verification purposes. Additionally, the bottom information pane will be updated to show useful information about the radio hardware.

Figure 2-15 Radio Control Head (Before & After Selection)

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2.5.1.1.2 Selecting A Microphone

The drop-down for selecting a microphone will be available once the radio control head is selected. Setting the microphone will not change the radio image displayed in the left pane of the screen. The different microphones available may impact the options available in the Map Actions screen. It is important to select the correct equipment.

Figure 2-16 Microphone Selection

2.5.1.1.3 Selecting DEKs

The drop-down box for selecting the number of DEKs will be available once the radio control head is selected. Setting the number of DEKs will not change the radio image displayed in the left pane of the screen. The number of DEKs available may impact the options available in the Map Actions screen. It is important to select the correct equipment.

Figure 2-17 DEK Selection

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2.5.1.1.4 Selecting A Siren

Selecting a light & siren controller is a critical step in configuring the Module. Once the light & siren controller is selected the Control Head drop-down box will be available for selection and an image of the light & siren system will be displayed in the right pane of the screen for verification purposes. Additionally, the bottom information pane will be updated to show useful information about the siren.

Figure 2-18 Siren (Before & After Selection)

2.5.1.1.5 Selecting A Siren Control Head

Depending on the siren & light controller selected, there may or may not be multiple control head options. The drop down box for selecting the Control Head will be available once the light and siren controller is selected. Setting the control head will not change the light and siren controller image displayed in the right pane of this screen. The correct image will be displayed on the Map Actions screen where it may be used for reference. The selection of a control head may impact the options available in the Map Actions screen. It is important to select the correct equipment.

Figure 2-19 Siren Control Head Selection

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2.5.1.1.6 Navigation Buttons

The Modify Devices screen contains two large buttons: Read Module and Map Actions. The Read Module button allows a user to import an existing configuration from a module.

Reading a module’s configuration will auto populate settings in the Modify Devices screen

as well as the Map Actions screen with settings from a connected Module. Any previously selected options will be ignored and overwritten by the configuration read from the Module.

The Map Actions button is used after making equipment selections to get to the Map Actions screen. When making or modifying a configuration, once the equipment selections are made the Map Actions button must be pressed to continue with the configuration process. If the read module button is pressed, the utility will automatically enter the map actions screen to auto populate the remainder of the configuration.

Figure 2-20 Navigation Buttons

2.5.1.2 Map Actions Screen

The Map Actions screen is where the Module configuration truly takes place. It is here that the interaction between devices is defined. The screen is divided into a few key sections. The top of the screen shows all of the selected devices from the Modify Devices screen. Navigation buttons reside in the middle, and the configuration table is shown toward the bottom of the screen.

2.5.1.2.1 Identifying Inputs

The top left pane of the screen shows those devices selected from the Modify Devices screen which can act as inputs to the Module. The pane can display up to four devices: a radio control head, a radio microphone, a radio DEK, and the Module general purpose inputs & outputs (GPIO). Only relevant devices will be shown so depending on the selections made, some devices may not be shown. The buttons and inputs eligible for integration with the Module are labeled with letters or numbers for identification purposes. Carefully review the images and compare them to the equipment used in the vehicle to understand the button labeling.

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Figure 2-21 Input/Output Identification

The labeling on each device’s image is used to identify the button in the configuration.

Generally, the labels are specific to the piece of hardware. For example, “A” on the O9

control head is unique and separate from “A” on the DEK, or from “A” on the keypad mic.

These input buttons are unique on each device or accessory. However, the numeric

keypad is not unique between devices. The number “1” on the O9 control head is the same

number “1” on the keypad mic. This is a feature of the radio. Users familiar with the radio

CPS are already familiar with the shared keypad functionality. The GPIO pins are located on the physical GPIO port of the Module. There are four

dedicated inputs and four dedicated outputs. The inputs are treated the same as any other button but are ground activated rather than being physically pressed. For electrical information refer to Section 3.4.5: “General Purpose Inputs & Outputs (GPIO)”.

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2.5.1.2.2 Identifying Outputs

The top right pane of the screen shows the siren control head selected from the Modify Devices screen. The control head represents buttons or functions which can be set as outputs from the Module. Carefully review the image and compare it to the equipment used in the vehicle to understand the button labeling.

Figure 2-22 Output/Button Identification

The GPIO pins are located on the physical GPIO port of the Module. There are four dedicated inputs and four dedicated outputs. The outputs provide a path to ground for low current devices when the output is activated. For electrical information refer to Section

3.4.5: “General Purpose Inputs & Outputs (GPIO)”. There is one additional output which is not represented visually – Public Address (PA).

The Module is capable of taking audio from the radio microphone and outputting it to the light & siren controller for amplification and output to a siren speaker. The radio and Module do not output PA audio by default. PA audio is an additional output which can be enabled by the Module.

2.5.1.2.3 Identifying Input And Output Connections

The most important part of configuring the Module is deciding how it should be configured. This depends on the wants and needs of the user as well as the limitations of the equipment used. Both the radio and the siren & light controller should already have been programmed in preparation for use with the Module. Time should be spent to carefully plan out the desired connections between the inputs and outputs.

The module works by virtually mapping input buttons to output buttons. This allows, for example, a radio control head button to be used to simulate pressing a siren control head button. When fully integrated, the radio control head would then be able to control a siren feature which was previously only available on the siren’s OEM control head.

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2.5.1.2.4 Mapping The Configuration Table

The bottom of the Map Actions screen shows the Modules configuration table. This is where the actual configuration between devices is defined. There is one row in the table for each input. An input can be a button from a radio device or a GPIO input. When the Module detects the activation of any input it will perform the actions specified (if any) in the configuration row for that input.

Figure 2-23 Map Actions Table

The Device column indicates the physical device that the input is from. The device label will match one of the devices shown in the top left input panel diagrams. The device label is most helpful when two or more devices share similar input names.

Figure 2-24 Device Column

The Input column indicates the name or label of the input. The label will match the ones shown in the top left input panel diagrams. Together, any row can be exactly identified and associated with a physical location.

The Description column is a text box allowing a user to type a custom name or meaningful note to help identify configurations.

The Action column is a drop-down box that defines the general type of output action to take. Some inputs can be mapped to a siren button, a GPIO output, to toggle PA audio from the radio, or to a radio control function.

Figure 2-25 Action Column

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The Function column is a drop-down box that defines the specific function an input should be mapped to. The options shown in the list of functions will change based on the Action

selected. For example, if an input’s action was set to be a siren button, the function would define which specific siren button it was mapped to. If the input’s action was set to a GPIO

output, the function would define which specific GPIO output it was mapped to. If the

input’s action was set to radio control, the function would define which specific radio

function to control.

Figure 2-26 Function Column

If the input’s action was set to toggle PA audio from the radio – then the function column may or may not bet set. Radio PA is a special case, no function is necessary to toggle the radio mode or to get the Module to output audio to the light & siren controller. However, some users may have siren equipment programmed with a special PA mode and if it is desired, the Module can also activate the appropriate siren button to toggle that mode simultaneously. The function list for PA will allow an optional siren button to be activated along with radio PA in the event that it is necessary and desired to put both devices into a PA mode. It is typically the case that this optional siren mode is not required even when the feature is present on the siren. It is left up to the user to decide how to implement PA.

The Type column is a drop-down box that defines the type of button pressing activation to use. This field tells the Module how to communicate with the desired output. The button type must match the type used by the output device. For example, if the input in question is set to activate siren button 10, then the button type drop-down box in the configuration must match the type of siren button 10. If there is a mismatch of button types between the Module and output device then unexpected results will occur.

Figure 2-27 Type Column

The basic button types include Momentary, Latching, and Multi-state. A momentary button is only active while it is being pressed (and held). As soon as the button is released, the action associated with the button stops. A latching button is active when it is pressed and remains active until it is pressed a second time. A multi-state button is active when pressed

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to perform one function, and then changes when pressed again to perform another function. Put another way, it cycles. Multi-state buttons have various number of states, in the Module configuration the number of states is shown in parenthesis. Off is counted as a state.

The Display Text column is an optional drop-down box that defines the text shown (if any) on the radio control head to indicate to the user that a function is active. The display text should match the type of feature enabled. For example, if an input is set to enable siren button 4, and siren button 4 happens to enable a siren relay, and the relay happens to be connected to an external vehicle Lightbar then the display text should probably be set to “Lightbar On” to alert the user that lights are currently activated.

Figure 2-28 Display Text Column

NOTE:

Inputs should not be mapped to other Inputs. Doing so can lead to operating and configuration issues. If needed, multiple Inputs can be mapped to the same output Action.

2.5.1.2.5 Action Consolidation

Action consolidation is when one input triggers multiple outputs or actions. Users familiar with the radio may already be aware that the radio supports action consolidation on some control head and mic buttons. Those buttons are indicated in the utility by green button labels. Buttons which are shown as half green & half white can be set as action consolidation buttons in the radio but can also be used as traditional buttons.

Separately from the radio, the Module also supports action consolidation for O9 slide switch positions. The additional actions are limited to GPIO outputs and show up in the configuration table as multiple rows with the same deice and input. The additional rows for GPIO outputs can be set to activate (on), deactivate (off), or to not affect (no change) the individual GPIO outputs in addition to any siren button functions enabled. By default, the outputs will not be changed.

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Figure 2-29 Action Consolidation

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2.5.1.2.6 Navigation Buttons

The Map Actions screen contains two large buttons: Modify Devices, and Write Module. The Modify Devices button leaves the Map Actions screen and re-displays the Modify

Devices screen. This allows a user to go back to update their hardware selections. Note that selecting new hardware may erase existing configurations entries in the Map Actions table.

The Write Module button sends the active configuration from the utility to the Module.

Figure 2-30 Navigation Buttons

2.5.1.3 Status Line

The bottom line of the programming utility is the status line. It is used to display messages to the user for key events.

The left side of the status line is used for connection messages. The utility automatically detects the connection or disconnections of a compatible Module. When a Module is connected the utility attempts to read and then display the current firmware version. Example connection messages are shown below:

Figure 2-31 Programming Utility Connection Status Message

The right side of the status line is used for read, write, and programming messages. The utility will briefly display a confirmation or failure message when a read or write operation takes place. Example read or write messages are displayed below:

Figure 2-32 Programming Utility Read/Write Status Messages

2.5.1.4 Menu Options

2.5.1.4.1 File Menu

The New menu option allows a user to close or erase any existing configuration settings and start from a blank configuration.

The Open menu option allows a user to open a configuration file saved on their PC.

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The Save menu option allows a user to save changes made to a configuration onto their PC. If the configuration is already associated with a file because it was recently opened or has already been saved then the menu option will automatically update the associated file. If, however, a new configuration is being saved which is not yet been associated with any file then the utility will prompt the user for a file name and save location.

The Save As menu option allows a user to save changed made to a configuration and prompts the user for a file name and save location even if the configuration was previously associated with another file.

Figure 2-33 File Menu

The Export menu option allows a user to output a configuration in a user-readable format. The export feature can create a Microsoft Word document containing the hardware selections as well as the associated images for the selected hardware and all of the configuration table entries. Note: in order to use the export menu option to output a Microsoft Word file, the user’s PC must have Microsoft Word installed.

Figure 2-34 Exported Configuration

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The Exit menu option closes the programming utility.

2.5.1.4.2 Transfer Menu

The Read from Module menu option allows the user to read an existing configuration from a connected Module and auto populate the settings into the utility. This option is similar to the Read Module button on the Modify Devices screen but is available at any time through the menu. Reading a configuration will erase and overwrite any settings or options currently selected.

The Write to Module menu option allows the user to write the currently open configuration to a connected Module. The option is similar to the Write Module button on the Map Action screen but is available at any time through the menu.

Figure 2-35 Transfer Menu

2.5.1.4.3 Advanced Menu

The Write Firmware menu option allows a user to re-flash a connected Module’s firmware. This option can be used to upgrade a Module to a new firmware version if the user has an upgraded firmware to flash. When selected, the user will be prompted for a firmware file. Note that firmware files and configuration files are different – the Write Firmware function cannot be used to update a Module’s configuration.

The Write Blank Configuration menu option allows a user to essentially erase the configuration memory of a Module. The use of this feature is not encouraged unless requested by a support technician. There is no need to erase a configuration before updating or re-writing a new configuration.

Figure 2-36 Advanced Menu

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2.5.1.4.4 Help Menu

The User Guide menu option allows a user to load the Module’s user guide (this manual). The About menu option allows a user to view information about the programming utility

such as the software version.

Figure 2-37 Help Menu

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Chapter 3 Installation

3.1 Installation Overview

This document provides the necessary information to safely, and properly install the product. Before continuing with installation, be sure to read this manual completely. It contains important information that could prevent damage to equipment or serious injury.

Sirens output audio at extremely loud amplitudes. Exposure to extreme volume audio without adequate hearing protection can cause pain and/or hearing loss. The Occupational Safety & Health Administration organization (www.osha.gov) provides information to determine safe exposure limits for work environments. Until you have determined the safe exposure times for your specific application, anyone in the immediate vicinity should be required to wear an approved hearing protection device. Failure to comply with this warning could result in serious injury, damage to or loss of hearing.

Caution

• The installation technician should have experience working with automotive electronics and general knowledge of safety procedures related to such systems.

• If a butt connector or splice may be exposed to moisture then waterproof

connectors must be utilized.

• Failure to follow the installation procedure will void the product warranty.

• If installation of this product requires holes to be drilled, the technician

must check both sides of the surface to be drilled to ensure there are no sensitive vehicle components, electrical wires, or fluid lines near the proposed drilling location. Holes and edges must have burs removed prior to installation. If wire or cables are to be run through any drilled hole then a grommet must be used for protection from sharp or rough surfaces.

• The product and associated wires, cables, or accessories must not be installed in the deployment area of any vehicle air bags. Improper installation may prevent proper functionality of the air bag deployment or result in the product becoming a projectile. Failure to follow this instruction may result in serious injury. The installation technician assumes full responsibility in determining a safe mounting location. Refer to your

vehicle owner’s manual for the air bag deployment area.

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3.2 Installation Basics

1. Use the Mo torola CPS software to program those buttons on the APX control head which are desired for interaction with the Module. Please refer to Section 2.2.1: “CPS Configuration”.

2. Program the light and siren controller as if you were using the manufacturer’s provided control head using the manufacturer’s traditional method.

3. Configure the Module using the configuration utility. Please refer to the Section

2.5: “Module Configuration” for details.

4. Physically install the Module and connect to configured devices.

3.3 Mounting

1. Locate a suitable mounting location. A dry, cool compartment is required.

2. Position the Module on the proposed mounting location. Using an awl or similar tool, scribe the mounting surface where the mounting holes are to be drilled. Make sure that this mounting area allows sufficient ventilation for the Module.

Caution

• Mounting the Module will require drilling, therefore it is absolutely necessary to make sure that no other vehicle components could be damaged in the process. Check both sides of the mounting surface before starting. If damage is likely, select a different mounting location.

3. Remove the Module from its mounting area, and using a drill bit sized for a no.10 sheet metal screw, drill a hole in each of the areas scribed in the previous step.

4. Return the Module to its mounting location and using customer provided screws, secure the Module onto its mounting surface. The use of lock washers is highly recommended. Install a lock washer onto each mounting screw before mounting the unit.

IMPORTANT:

The Module case must be either mounted on, or grounded to the vehicle chassis.

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3.4 Wiring

3.4.1 General

All customer supplied wires that connect to the positive terminal of the battery must be 18AWG or larger, have sufficient insulation, adequately support the environment of the vehicle, and be fused at the battery. Do not use circuit breakers with this product.

IMPORTANT!

Wires connecting to the SLIM power harness and GPIO port have the proper terminals pre-installed. If the customer needs to re-terminate these wires for any reason, the proper tool must be used to insure proper crimping.

3.4.2 System Power

1. Locate the Power Harness (P/N DDN2348A)

Figure 3-1 Power Connector Position

2. Using appropriately sized wire, extend the RED wire to the Positive (+) battery terminal. Fuse independently @ 2 Amps.

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Table 3-1 Power Wiring Diagram

Function

Wire Color

Power

Red

Ground

Black

Ignition

Yellow

3. Using appropriately sized wire, extend the BLACK wire to the vehicle’s chassis ground (typically adjacent to the battery).

4. Connect the YELLOW wire to the ignition switch to allow the Module to be turned on/off with the ignition switch.

5. Plug the connector into the 'POWER' port on the Module and verify the power LED illuminates indicating the power harness is installed correctly.

6. After the power harness wiring is verified, disconnect power from the Module and complete ALL other connections to the radio and siren before reconnecting power.

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3.4.3 Radio Connection

1. Locate the Motorola Radio to Module cable (P/N HKN6239A).

Figure 3-2 Connecting SLIM to APX mobile radio

2. Connect the GCAI connector to the J700(GCAI) port on the APX mobile radio.

3. Connect the DB25 connector to the ‘RADIO’ port on the Module.

4. If needed the cable can be extended with a GCAI extension cable.

Using a DB25 extension cable will degrade the signal and can cause loss of, or intermittent communication. It is strongly recommended to use only a Motorola supplied GCAI extension cable.

3.4.4 Light and Siren Controller Connection

The Module acts as a remote control to third party light and siren controllers. The light

and siren controller should be installed according to the original manufacturer’s

instructions. Configure the unit and test all functionality with the original manufacturer’s control head and PA microphone. Radio Rebroadcast and Horn Ring Transfer (if used) should be installed according to the original manufacturer’s instructions.

1. See chart in Appendix A: Ordering Information for supported light and siren controllers, associated interface cables and siren specific install instructions.

Using the wrong interface cables could cause permanent damage to the Module and connected devices.

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2. Locate the appropriate interface kit for the particular light and siren controller. Refer to Appendix A: Ordering Information for the proper kit and part numbers.

3. Connect the Data Cable to the Module and siren. For more details refer to Section Chapter 4: “Device Specific Installation”.

4. Connect the Audio Cable to the Module and siren. For more details refer to Section Chapter 4: “Device Specific Installation”.

IMPORTANT!

Do not connect more than one light and siren controller to the Module.

3.4.5 General Purpose Inputs & Outputs (GPIO)

The general purpose I/O port can be used for ground-activated interaction with connected devices such as OEM steering wheel buttons for certain compatible vehicles.

Inputs:

The Module has four programmable ground-activated inputs. OEM Steering wheel buttons or similar devices may be connected to these inputs.

GROUND (0 volts) is recognized to be an ACTIVATED input. FLOATING is recognized to be a NON-ACTIVATED input.

NOTE:

GPIO pins should never be connected to BATT+ voltage. The pins are not compatible with

the vehicle’s alternator and voltage system. If needed, nonactivated inputs can be pulled

weakly to 5-12V regulated DC.

Outputs:

The Module has four programmable ground-activated outputs. Low current controlled devices may be connected to these outputs.

GROUND (0 volts) is supplied when the output is ACTIVATED. FLOAT/OPEN is supplied when the output is NON-ACTIVATED.

1. Locate the GPIO Harness (P/N DDN2349A)

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Figure 3-3 GPIO Harness Connection

2. Using appropriately sized wire, extend the input/output wires to external controls (pinout provided)

Figure 3-4 GPIO Connector Functions

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Figure 3-5 GPIO Connector Pinout

3. Properly terminate all unused input/output wires.

4. The function of the input/outputs is set in the Siren and Lights Interface Module Configuration software utility.

Table 3-2 GPIO Pinout Description Table

Side 1 - Pinout

Description

Color

Pin #1

Input #1

Orange

Pin #2

Input #2

Green

Pin #3

Input #3

Blue

Pin #4

Input #4

Purple

Pin #5

Output #1

Orange Striped

Pin #6

Output #2

Green Striped

Pin #7

Output #3

Blue Striped

Pin #8

Output #4

Purple Striped

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Chapter 4 Device Specific Installation

4.1 Installation Overview

Caution

• The installation technician should have experience working with automotive electronics and general knowledge of safety procedures related to such systems.

• If a butt connector or splice may be exposed to moisture then waterproof

connectors must be utilized.

• Failure to follow the installation procedure will void the product warranty.

• If installation of this product requires holes to be drilled, the technician

vehicle owner’s manual for the air bag deployment area.

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4.2 Federal Signal Smart Siren SM

4.2.1 Siren Pre-Installation

Installation of the Siren and Light Interface Module with a Federal Signal Smart Siren SM requires interface kit IK-C1. Customers who have not already purchased a Smart Siren PC port adapter from Federal Signal may choose to have one included in their interface kit by purchasing version IK-C1F which will include the OEM adapter. The Smart Siren PC port adapter will connect to the Smart Siren amplifier using a standard Smart Siren serial cable. One side of the cable will connect to the Smart Siren amplifier port labeled KEYPAD and the other end will connect to the adapter port labeled SMART SIREN.

Interface Kits:

Kit Name

Part Number

Contents

IK-C1F

TT06295AA

DATA-C cable, Audio-1 cable, Smart Siren PC Port Adapter

4.2.2 Data Connection

The DATA-C cable provided in interface kit IK-C1 allows the Siren and Light Interface Module to communicate with the siren. Connect the DB9 Female side of the DATA-C cable to the Siren and Light Interface Module port labeled SIREN-C. Connect the DB9 Male side of the DATA-C cable to the Smart Siren PC port adapter labeled PERSONAL COMPUTER

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4.2.3 Audio Connection

The AUDIO-1 cable provided in interface kit IK-C1 allows the Siren and Light Interface Module to bring Public Address audio to the siren. Connect one side of the AUDIO-1 cable to the Siren and Light Interface Module port labeled PA. Connect the other side of the AUDIO-1 cable to the Smart Siren amplifier port labeled MIC

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4.3 Federal Signal Platinum

4.3.1 Siren Pre-Installation

Installation of the Siren and Light Interface Module with a Federal Signal Platinum requires interface kit IK-D3. The Platinum siren is already compatible with the Siren and Light Interface Module and does not need any additional OEM adapters. Note that the Platinum siren amplifier has multiple data ports labeled SERIAL PORTS including a built-in breakout hub. The ports are identical when installed according to the OEM siren installation instructions and can be used interchangeably. Interface Kits:

Kit Name

Part Number

Contents

IK-D3

TT06291AA

DATA-D cable, Audio-3 cable

4.3.2 Data Connection

The DATA-D cable provided in interface kit IK-D3 allows the Siren and Light Interface Module to communicate with the siren. Connect the RJ11 side of the DATA-D cable to the Siren and Light Interface Module port labeled SIREN-B. Connect the RJ45 side of the DATA-D cable to the Platinum siren amplifier port labeled SERIAL PORTS.

The smaller RJ11 end of the DATA-D cable should not be plugged into the larger SIREN-A port where it might loosely (though incorrectly) fit. The DATA-D cable should only be connected to the Siren and Light Interface Module port labeled SIREN-B.

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The Siren and Light Interface Module port labeled SIREN-A should never be used to connect to a Platinum siren or damage to one or both devices might occur.

4.3.3 Audio Connection

The AUDIO-3 cable provided in interface kit IK-D3 allows the Siren and Light Interface

Module to bring Public Address audio to the siren. Connect the ¼” headphone side of the

AUDIO-3 cable to the Siren and Light Interface Module port labeled PA Connect the RJ11 side of the AUDIO-3 cable to the Smart Controller port labeled MIC located on the rear of the control head.

The RJ11 end of the AUDIO-3 cable should not be plugged into the Platinum siren amplifier.

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4.5 Whelen CANTROL

4.5.1 Siren Pre-Installation

Installation of the Siren and Light Interface Module with a Cantrol siren requires interface kit IK-A1. Customers who have not already purchased a 2-port internal expansion board from Whelen may choose to have one included in their interface kit by purchasing version IK-A1WB which will include the OEM expansion board. The expansion board will install internal to the Cantrol amplifier and add 2 additional ports necessary for third-party

communication. For more details see the following: Section 4.5.4: “Expansion Board Installation”.

Interface Kits:

Kit Name

Part Number

Contents

IK-A1

TT06290AA

DATA-A cable, Audio-1 cable

IK-A1WB

TT06294AA

DATA-A cable, Audio-1 cable, 2-port Internal Expansion Board

4.5.2 Data Connection

The DATA-A cable provided in interface kit IK-A1 allows the Siren and Light Interface Module to communicate with the siren. Connect the one side of the DATA-A cable to the Siren and Light Interface Module port labeled SIREN-A. Connect the other side of the DATA-A cable to the Cantrol siren amplifier port using one of the two expansion ports.

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The Siren and Light Interface Module port labeled SIREN-A should never be connected to the CTRL HEAD port of the Cantrol or damage to one or both devices might occur.

4.5.3 Audio Connection

The AUDIO-1 cable provided in interface kit IK-A1 allows the Siren and Light Interface Module to bring Public Address audio to the siren. Connect the one side of the AUDIO-1 cable to the Siren and Light Interface Module port labeled PA. Connect the other side of the AUDIO-1 cable to the Cantrol siren amplifier port labeled PA.

4.5.4 Expansion Board Installation

The 2-port expansion board is an add-on for the Whelen CANTROL and CENCOM SAPPHIRE sirens that allow third party communication. The expansion pack should include the expansion board, an 8-position single row of header pins, and 4 extension jackscrews or screws. The jackscrews can take the place of existing internal screws which can then be used to secure the expansion board to the extension jackscrews.

1. To begin installation we will need internal access to the siren amplifier. Remove the four screws holding the amplifier together. On the Cantrol there will be two screws on the front face and two screws on the rear face as shown in the image below.

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2. Separate the enclosure by carefully pulling apart the top and bottom pieces. Note that there will be a ribbon cable connecting the two halves. This cable can be gently removed from either piece while working or left connected if the pieces are left close enough together. If the cable is removed, ensure it is reconnected with the same orientation after installing the expansion board.

3. Once you have gained access to the bottom internal board of the amplifier, verify that extension jackscrews (spacers) are installed in the proper location. If traditional screws are currently installed then replace them with the extension jackscrews – the existing screws will then be used to secure the expansion board. See the image below for proper installation location. When installing the expansion board ensure that the short side of the 8 position header pin row is inserted into the bottom amplifier board and that the long side of the header pin row is inserted correctly through the expansion board sockets.

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4. Once the header pin row and expansion board are installed correctly and secured to the amplifier, reassemble the siren enclosure. If the cable connecting the top and bottom amplifier boards was removed during installation, ensure it is reconnected. Remember to re-secure the amplifier enclosure together using the two front and two rear external screws.

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4.6 Whelen CENCOM

4.6.1 Siren Pre-Installation

Installation of the Siren and Light Interface Module with a Cencom siren requires interface kit IK-A1 as well as a Whelen Handheld Interface adapter. Customers who have not already purchased a Handheld Interface adapter from Whelen may choose to have one included in their interface kit by purchasing version IK-A1WA which will include the OEM adapter. The Handheld Interface adapter will plug into the siren amplifier port labeled CONTROL HD using the Cencom control head cable. The adapter contains two expansion ports for third-party communication and an additional control head port.

Interface Kits:

Kit Name

Part Number

Contents

IK-A1

TT06290AA

DATA-A cable, Audio-1 cable

IK-A1WA

TT06293AA

DATA-A cable, Audio-1 cable, Whelen Handheld Interface Adapter

4.6.2 Data

The DATA-A cable provided in interface kit IK-A1 allows the Siren and Light Interface Module to communicate with the siren. Connect one side of the DATA-A cable to the Siren

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and Light Interface Module port labeled SIREN-C. Connect the other side of the DATA-A cable to one of the Handheld Interface adapter ports labeled 54WARD.

The Siren and Light Interface Module port labeled SIREN-A should never be connected to the CTRL HEAD port of the Whelen Handheld Interface adapter or damage to one or both devices might occur.

4.6.3 Audio

The AUDIO-1 cable provided in interface kit IK-A1 allows the Siren and Light Interface Module to bring Public Address audio to the siren. Connect one side of the AUDIO-1 cable to the Siren and Light Interface Module port labeled PA. Connect the other side of the AUDIO-1 cable to the Cencom siren amplifier port labeled MICROPHONE.

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4.7 Whelen CENCOM Sapphire

4.7.1 Siren Pre-Installation

Installation of the Siren and Light Interface Module with a Cencom Sapphire siren requires interface kit IK-A1. Customers who have not already purchased a 2-port internal expansion board from Whelen may choose to have one included in their interface kit by purchasing version IK-A1WB which will include the OEM expansion board. The expansion board will install inside the Sapphire amplifier and add 2 additional ports necessary for third-party communication.

Interface Kits:

Kit Name

Part Number

Contents

IK-A1

TT06290AA

DATA-A cable, Audio-1 cable

IK-A1WB

TT06294AA

DATA-A cable, Audio-1 cable, 2-port Internal Expansion Board

4.7.2 Data Connection

The DATA-A cable provided in interface kit IK-A1 allows the Siren and Light Interface Module to communicate with the siren. Connect the one side of the DATA-A cable to the Siren and Light Interface Module port labeled SIREN-A. Connect the other side of the DATA-A cable to the Sapphire siren amplifier port using one of the two expansion ports.

The Siren and Light Interface Module port labeled SIREN-A should never be connected to the CTRL HEAD ports of the Sapphire or damage to one or both devices might occur.

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4.7.3 Audio Connection

4.7.4 Expansion Board Installation

1. To begin installation we will need internal access to the siren amplifier. Remove the four screws holding the amplifier together. On the Sapphire there will be two screws on each of the front, rear, left, and right faces as shown in the image below.

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board ensure that the short side of the 8 position header pin row is inserted into the bottom amplifier board and that the long side of the header pin row is inserted correctly through the expansion board sockets.

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4.11 CODE3 Z3

4.11.1 Siren Pre-Installation

The Z3 Siren is already compatible with the Siren Light Interface Module. Note that the two data ports CTRL HEAD and AMP2 are identical and either can be used interchangeably. If additional ports are needed, a breakout hub can be provided by Code3.

4.11.2 Data Connection

Z3 installation requires a Data-E cable provided by Motorola Solutions (Included in kit IKE2 Part # TT06292AA). Connect the RJ11 side of the Data-E cable to the SIREN-B port of the Siren Light Interface Module. Connect the RJ45 side of the Data-E cable to the CTRL HEAD port of the Z3 Siren.

DO NOT connect the SIREN-A port to the CTRL HEAD or AMP2 port of the Z3 Siren.

DO NOT connect the DATA-E cable to the SIREN-A port of the Siren Light Interface Module.

4.11.3 Audio Connection

Z3 installation requires an Audio-2 cable provided by Motorola Solutions (Included in kit IK-E2 Part # TT06292AA). Connect the ¼” Headphone side of the Audio-2 cable to the PA port of the Siren Light Interface Module. Connect the RJ45 side of the Audio-2 cable to the AMP2 port of the Z3 Siren.

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Chapter 5 Best Practices: Installation & Troubleshooting

In this section are recommended vehicle installation practices that can address or prevent many issues.

5.1 Check Wiring of Ignition Sensing

• If it is required to turn the Module on and off via the ignition sense switch, connect the ignition sense lead to the accessory terminal from the ignition switch (usually in the vehicle’s fuse panel under accessory or radio).

NOTE:

It is recommended to protect or isolate the Module’s ignition sense input from voltage spikes in excess of +/- 40VDC. Such spikes can be hundreds of volts in amplitude and are common in larger vehicles (utility trucks, buses and etc.), especially when the source is common to a solenoid coil. A triggerable oscilloscope is required to determine the existence of such spikes as most voltmeters cannot measure in short duration (< 1 msec). If the condition of the intended ignition sense source is unknown, it is recommended to isolate the source from the Module with a relay or the use of a suppression diode wired between the source and ground. Any high current suppression diode (i.e. MR2535) with a breakdown voltage of between 18 and 40 volts will suffice. A suitable diode kit is available from Motorola parts, kit number HLN6325_.

• If it is required to have the radio power up only via the control head’s on/off switch, then connect the ignition sense lead directly to the positive terminal of the battery. This will mean the ignition sense will always be ignored and a re-wiring will be necessary in the future if the operator chooses any ignition sense CPS setting.

5.2 Check Physical Installation of Module Ground and Wiring

• Take care to scrape away paint on the chassis at the place where the ground connection is to be made, and try to keep the ground lead as short as possible.

• Verify that the BATT+ lead (red) is connected directly to the positive terminal of the battery and the ground lead (black) is connected to the vehicle’s chassis using as short of a length of wire as is practical.

• For vehicles that have other types of electronic equipment installed (lights, flashers, computers siren/PA and etc.), use a separate ground for the Module.

• Make sure that the mobile radio antenna is the minimum required distance (three feet) from all devices to prevent radio frequency interference (RFI) from interfering with the Module or connected devices.

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5.3 Jump-Start the Vehicle

Caution

Do not jump-start vehicle with Module power or ignition sense cables connected. Damage to the Module and/or accessories may result.

Jump-starting a vehicle can crank 300+ volts through the vehicle’s charging system and these transients can damage electrical equipment.

The state of your radio prior to needing a jump-start may be unknown, and the radio may attempt to return to its last state (radio ON), when doing a jump-start. Therefore, it is recommended the following steps be taken before jump-starting any vehicle containing a radio.

1. Locate the ignition sense line (thin yellow wire or thin red wire, depending on dash mount or remote mount installation) and the main power leads (thick red wire) near the battery positive terminal

NOTE:

These lines are fused. In the event these lines are not fused (add the appropriate fuse in line) use whatever tools necessary to physically disconnect the ignition sense and power lines from the battery terminal.

Make sure that the disconnected lines are not in the way of moving parts or interfering with the vehicle operation in any way.

2. Open up the fuse holders and remove the fuses out of the kits.

3. Re-tighten the fuse holders but without the fuses to insure that ignition sense and power lines do not interfere with moving parts.

4. Proceed with the jump-start routine as described by your vehicle owner’s manual.

5. Once the jump-start process is complete, re-install the fuses into their holders.

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Appendix A Ordering Information

A.1 Replacement Parts

Model/Option

Replacement P/N

Description

TT3224A

Base Components

* Siren And Lights Interface Module

DDN2348A

Power Harness For Siren & Lights Interface Module

DDN2349A

GPIO Harness For Siren & Lights Interface Module

HKN6239A

Radio to Module Cable (aka ADK1.1 cable or GCAI to DB25 cable)

TT06296AA

DDN2351A

Programming Kit For Siren & Lights Interface Module (Cable)

TT06290AA

DDN2325A

Interface Kit IK-A1 (DATA RJ45 TO RJ45, AUDIO TRS TO TRS)

TT06291AA

DDN2353A

Interface Kit IK-D3 (DATA RJ11 TO RJ45, AUDIO TRS TO RJ11)

TT06292AA

DDN2354A

Interface Kit IK-E2 (DATA RJ11 TO RJ45, AUDIO TRS TO RJ45)

TT06293AA

DDN2355A

Interface Kit IK-A1WA (CENCOM GOLD)

TT06294AA

DDN2356A

Interface Kit IK-A1WB (CENCOM SAPPHIRE & CANTROL)

TT06295AA

DDN2357A

Interface Kit IK-C1F (SS2000, SM, Vision, Premium Vision)

PMKN4093A

Extension for Radio-to-Module Cable (21") (aka GCAI extension)

PMUN1058A

TIB 7500/6500 Mid-Power PMUN1059A

TIB 7500/6500 High-Power

NOTE:

Included when ordering TT3224A

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A.2 Product and Device Specific

Manufacturer

Product

Interface Kit

Option Number

Device Specific Install Manual

Whelen

CenCom Gold

IK-A1WA

TT06293AA

Whelen CENCOM

Whelen

CenCom Grey

IK-A1

TT06290AA

Whelen CENCOM

Whelen

CenCom Sapphire

IK-A1WB

TT06294AA

Whelen CENCOM Sapphire Whelen

CanTrol

IK-A1WB

TT06294AA

Whelen CANTROL

Whelen

CanTrol WC

IK-A1WB

TT06294AA

Whelen CANTROL

Federal Signal

SmartSiren

IK-C1F

TT06295AA

Federal Signal Smart Siren SM

Federal Signal

SmartSiren SM

IK-C1F

TT06295AA

Federal Signal Smart Siren SM

Federal Signal

Platinum

IK-D3

TT06291AA

Federal Signal Platinum Code3

IK-E2

TT06292AA

CODE3 Z3

Futurecom Siren & Lights Interface Module Install And Configuration Manual

Specifications and Main Features

Frequently Asked Questions

User Manual