Future Automation PICH User Manual

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Installation Instructions
PICH - Picture Lift Heavy Mechanism
Design Highlights
-Range of Travel Distances
-Smooth Quiet Motion
-Option to Combine with a Motorised Bracket
Moving Panel Mechanism
Thank you for choosing
futureautomation
email info@futureautomation.co.uk tel: +44 (0) 1438 833577 fax: +44 (0) 1438 833565 ISSUE 014
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PICH - Picture Lift Heavy Mechanism
Safety Disclaimer
Important Safety Instructions Explanation of graphical symbols
-(Electric Shock Symbol) = The lightning flash within an equilateral triangle is intended to alert you to the presence of un-insulated “dangerous voltage” within the products enclosure that may be of sufficient magnitude to constitute an electric shock to persons
-(Caution Symbol) = The exclamation point within an equilateral triangle is intended to alert you to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product
-(Tools Symbols) = The tools symbol within a coloured square are intended to highlight the required tools necessary for correct and safe installation of the product. These are intended as a guide only, and it is at the installer’s discretion as to which tools are used.
WARNING: RISK OF ELECTRIC SHOCK, ONLY AUTHORIZED INSTALLERS TO OPEN THE POWER CONTROL BOX. WARNING: To reduce the risk of fire or electric shock, do not expose electrical parts to rain or moisture, unless the
product has been specifically designed to do so. WARNING: Failure to provide adequate structural strengthening, prior to installation can result in serious personal injury or damage to the equipment. It is the installer’s responsibility to ensure the structure to which the component is affixed can support the four times the
Introduction: Safety Information
weight of the component. WARNING: Do not exceed the weight capacity. This can result in serious personal injury or damage to the equipment. It is the installer’s responsibility to ensure that the total combined weight of all attached components does not exceed that of the maximum figure stated. WARNING: Failure to provide adequate structural strength for this component can result in serious personal injury or damage to equip­ment! It is the installer’s responsibility to make sure the structure to which this component is attached can support five times the combined weight of all equipment. Reinforce the structure as required before installing the component.
Warnings:
1. Read all technical instructions fully before installation and use. It is the installer’s responsibility to ensure that all documentation is passed on the end user and read fully before operation.
2. Keep all documentation.
3. Heed all warnings.
4. Follow all technical specifications and instructions during installation.
5. Do not use near water unless the product has been specifically designed to do so.
6. Clean only with a dry cloth.
7. Do not defeat the purpose of the polarized or grounding type plug. A polarized plug has two blades, one wider than the other. A grounding type plug has two blades and a grounding prong. The wide blade or third prong are provided for your safety. If the provided plug does not fit your outlet, consult an electrician or contact the manufacturer.
8. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles, and the point where the exit from the apparatus.
9. Unplug the apparatus during lightning storms or when unused for long periods of time.
10. Only use attachments/accessories specified by the manufacturer.
11. Refer all servicing to qualified personnel. Servicing is required regularly on an annual basis, when the apparatus is damaged in any way, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
12. To completely disconnect the apparatus form the AC mains, disconnect the power cord plug from the AC receptacle on the power control box.
13. To prevent overheating, do not cover the apparatus. Install in accordance with the instructions.
14. UK, Ireland and Hong Kong only – The power cord is supplied with a 13A plug having an earthing pin. The apparatus is earthed and this pin is not required for safety, merely to operate the safety shutter of mains outlet.
15. No naked flames such as lit candles should be placed on the unit.
16. Observe and follow the local regulations when disposing of batteries.
17. Do not expose the unit to dripping or splashing fluids.
18. Do not place objects filled with liquid, such as vases, on the unit.
19. Do not expose the batteries to excessive heat such as sunshine, fire or the like.
20. For all mounted apparatus, the apparatus should be installed on solid wood, bricks, concrete or solid wood columns and battens.
21. Always turn off power at source before putting on or taking off parts and cleaning.
22. Do not use outdoors unless marked for outdoor use.
23. Exceeding the weight capacity can result in serious personal injury or damage to equipment.
Caution
Warning
Beware of
Moving Parts
Danger
Electricity
Keep Hands
Clear
Future Sound & Vision trading as Future Automation intend to make this and all documentation as accurate as possible. However, Future Automation makes no claim that the information contained herein covers all details, conditions or variations, nor does it provide for every possible contingency in connection with the installation or use of this product. The information contained in this document is subject to change without prior notice or obligation of any kind. Future Automation makes no representation of warranty, expressed or implied, regarding the information contained herein. Future Automation assumes no responsibility for accuracy, completeness or sufficiency of the information contained in this document.
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PICH - Picture Lift Heavy Mechanism
Contents Page
Introduction
Safety Information 1 Contents 2
Contents 3 Tool Indicator Icons 3
Installation
Parts List 4
Package Contents 4
Stage 1
Before You Start Check 5 Fitting The Frame Work To The Mechanism 5
Stage 2
Mounting The Mechanism 6
Stage 3
Mounting The Mechanism 7 Control Box Set Up 7
Stage 4
Fitting The Picture To The Mechanism 8
Stage 5
Adjusting The Stop Positions 9
Stage 6
Controlling The Mechanism 10 Final Checks 10 Mechanism Movement
Electrical Connections
Electrical Connections In The Control Box 11 Contact Closure 12 Warning Lights 13 RS232 13 Wiring & Control Box Details 13
Introduction: Contents
Operations 14
Remote Control 14 Operation Buttons 14 Changing The Batteries 14
Trouble Shooting 15/16
Technical Overview 17
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PICH - Picture Lift Heavy Mechanism
Introduction: Contents / Tool Indicator
Tool Indicator Icons
1. 2. 3. 4. 5. 6.
7.
8.
1. - Drill 3. - Allen Keys 5. - Screwdrivers 7. - Pencil
2. - Tape measure 4. - Spirit Level 6. - Spanners 8. - Saw
This product carries a warranty that covers the cost of labour and spare parts incurred by any defects in materials and workmanship under normal use during a two year period from date of purchase. Support for any problems that are not hardware faults are excluded from the warranty entitlement. This warranty does not affect your statutory consumer rights.
The following is excluded from warranty service:
Malfunctioning caused by misuse or damage, accidental or otherwise, or service modification by persons not authorised by Future Automation, or the use of any non Future Automation supplied parts;
Any electrical, or other environmental work external to your Future Automation mechanism including power cuts, surges or lightning strikes;
Additional items not supplied by Future Automation although they may have been supplied together by the retailer;
Any 3rd party software products controlling your mechanism;
Any transfer of ownership. Warranty is provided only to the initial purchaser;
Compensation for loss of use of the product, and consequential loss of any kind;
Use of the product over the specified weight capacity;
Any damage to products during transit that is not checked and notified as “unchecked” or “damaged” upon receipt of delivery.
Product Warranty
Any part of your system that needs to be replaced during a warranty repair becomes the property of Future Automation.
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PICH - Picture Lift Heavy Mechanism
Installation: Package Contents
Package Contents
1 - Mechanism
1.1 - Frame Work Cross Member
1.2 - Uprights
1.3 - Roller
1.4 - Pulleys
1.5 - Main Tray
1.6 - Panel Mount Plates 2 - Control Box 3 - IR Remote Control
Not Shown On Page
4 - x2 AAA Batteries 5 - Multi Pack Of Nuts, Bolts & Washers 6 - Mains Power & Other Leads
1.6
1.1
Nuts & Bolts Multipack:
Qty. 4 - M8 x 30mm Cap head bolt
3
2
1.6
1.3
1.2
PICH - Picture Lift
Heavy Mechanism.
Available in 3 standard
sizes, PICH 1, 2 & 3.
Custom sizes also
available.
1.4
1.2
1.5
1
1.1
1.4
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1.3
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PICH - Picture Lift Heavy Mechanism
Pre-testing
Before you start check, check the following:
- The product is in good condition
- No damage to any parts
- Wiring is all secure
Installation: Stage 1
Fitting the frame work to the mechanism.
When you first receive your pack, the main framework will not be constructed. You will need to attach the two uprights and the remaining cross member. This is done using the four M5 x 20mm bolts provided.
x 2
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Roller
Roller
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PICH - Picture Lift Heavy Mechanism
Mounting the Mechanism
Firstly, before attempting to fit the mechanism, it is most important to check that the recess is built to the requirements specified in the PICH Technical Sheets. Insert the mechanism into the recess in the wall, try to make sure the alignment of the mechanism is symmetrical about the screen.
Installation: Stage 2
With the mechanism in place, fix through the top and bottom front edges of the mechanism. The type of fixings will depend on the type of wall the mechanism is being fixed to.
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PICH - Picture Lift Heavy Mechanism
Mounting the Mechanism
If a timber framed stud wall has been constructed, then use appropriate wood screws to fix the mechanism in place.
Installation: Stage 3
make sure the mechanism is securely mounted in place using the fixing holes shown above
Control box setup
- THE BOX MUST BE EASY TO ACCESS!
- Wire up the control box, refer to page 12 Electrical Connection
- Connect the control box to the mains power supply
- Connect the infrared remote sensor even if you are going to use switch control
- Cables can be easily extended
- There is no manual drop function, access is required for servicing
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
PICH - Picture Lift Heavy Mechanism
Fitting the picture to the mechanism
It may be necessary to add some sort of spacing frame to your picture panel in order for it to sit in the correct position.
Spacer
Installation: Stage 4
Use the bolts in the top cross member to adjust the hook brackets which support the picture. Hook the picture frame over onto the brackets.
You can alter the bolt heights to adjust the level of the picture
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PICH - Picture Lift Heavy Mechanism


Adjusting the stop position
The view below is one where the left hand upright has been removed, although it is not necessary to remove the upright in order to gain access to the controls. If removed, the two switches will become visible, as shown below.
Installation: Stage 5
YELLOW BUTTON
WHITE BUTTON
To adjust the top and bottom limits of the mechanism, start by making sure that both the WHITE and YELLOW buttons are fully depressed.
Press IN on the remote control so the mechanism lowers. When the desired position is reached hit STOP on the remote control. Then press the YELLOW button so that it pops out, this sets the down limit position.
Carry out the same procedure with the WHITE button when raising the mechanism to set the upper limit position, labeled OUT on the remote control.
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PICH - Picture Lift Heavy Mechanism
Final Checks
Make sure the mechanism is fixed securely and safely and nothing is in the path of the pictures movement
Controlling the mechanism
The supplied IR remote performs
the following functions:
OUT: Reveal Screen
IN: Hide Screen
STOP: Stop
Installation: Stage 6
Mechanism Movement
Press any button while in motion
will stop the mechanism
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PICH - Picture Lift Heavy Mechanism
Connections
The mechanism must be connected to AC2.
Installation: Electrical Connection
Connect infrared sensor here
Connect IEC power lead here
240v AC2 Connection 110v
Black Live B Black
Brown Live A Red
Blue Neutral White
Remove this screw to release the lid
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Earth Green
Ensure the plug is connected correctly and secure
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PICH - Picture Lift Heavy Mechanism
S
LQV
568A 568B
1 12V SUPPLY
12V SUPPLY - CURRENT LIMITED
W/G W/O
2 12V LATCH
When 12V attached, device will go OUT. When
12V removed, device will go IN.
GO
3GROUND GROUND W/OW/G
4 PIN 4 NOT USED BL BL
5 DEVICE LATCH
Short to GROUND (pin 3), device will go OUT,
remove short device will go IN.
W/BL W/BL LED 4
6 DEVICE STOP
Momentary short to GROUND (pin 3), stops
device in current position.
O G LED 3
7 DEVICE OUT
Momentary short to GROUND (pin 3), makes
device go OUT.
W/BR W/BR LED 2
8 DEVICE IN
Momentary short to GROUND (pin 3), makes
device go IN.
BR BR LED 1
PIN DESCRIPTION ACTION
WIRE / CABLE
CONTACT CLOSURE
LED INDICATOR
Contact Closure
- Use an RJ45 connector in the CCI socket on the control box to operate via contact closure
Installation: Electrical Connection
NOTE:
LED 1 LED 2 LED 3 LED 4 LED 5
Earlier versions of the control board may not have these contact closure LED indicators.
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CONTACT CLOSURE INPUT
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PICH - Picture Lift Heavy Mechanism
SLQV
RS232
- Use an RJ25 connector in the socket marked RS232 on the control box to operate using RS232
Details
Baud rate: 9600 Stop bit: 1 Parity: None Databits: 8
PIN 3: GROUND TO PIN 5: GROUND
RJ25 9 PIN D
PIN 1: RX TO PIN 2: TX
PIN 6: TX TO PIN 3: RX
PIN 4: GROUND TO PIN 5: GROUND
Installation: RS232 and Operation Details
IMPORTANT
Ensure protocol is entered exactly as written, including Carriage Return (Enter / ASCII 13).
Protocol Action
fa_in Carriage Return (Enter ) Device IN
fa_out Carriage Return (Enter ) Device OUT
fa_stop Carriage Return (Enter ) Device STOP (At any position)
Pin 1: RX
Pin 6 : TX
Pin 3 & 4: GROUND
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Pin 2: TX Pin 3: RX
Pin 5: GROUND
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PICH - Picture Lift Heavy Mechanism
Replacing batteries
Future Automation IR Remote
Controller needs x2 AAA batteries which are provided within the packaging
Operation: Remote Control
Operation Buttons
In - Raises
the panel
Stop - Will stop the operation at any point
Out - Lowers the panel
Safety Note
When the mechanism is moving if you press any button apart from IN and OUT it will stop the operation.
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PICH - Picture Lift Heavy Mechanism
SymptomCause RemedyPage
Remote control or batteries
faulty
Replace batteries or remote 14
Motor end stops incorrectly
set
Adjust end stop 9
Incorrect pin configuration
Terminate 8-pin RJ45 to 568/b pin
configuration
12
Faulty wiring Replace connector or cable 13
Faulty control box Test contact closure on control box 13
Incorrect settings Refer to instructions 14
Incorrect pin configuration
Terminate 6-pin RJ11 to
configuration supplied
13
ASC11 protocol error Amend Protocol 13
Lift not level Cables over lapping/damaged re-seat cables 11
Lift not working
Contact closure not working
RS232 not working
PICH Picture Lift Heavy Mechanism - Trouble shooting guide
Having problems? - Check the following:
Trouble Shooting:
If the mechanism does not operate correctly, check the items listed in the table below. Should the problem persist, there may be a malfunction. If this is the case, disconnect the mains power immediately and contact your installer
1. Are all the connections correct?
2. Is the mechanism being operated correctly?
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PICH - Picture Lift Heavy Mechanism
Test motor operation
If the lift is not working, you can test the motor directly. To do so, you will need to locate and open the control box.
Trouble Shooting:
CAUTION. Apply mains voltage taking all necessary grounding precautions.
Use live (brown) and switch live (black) to change direction of motor. If the motor works, contact manufacture to replace control box.
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PICH - Picture Lift Heavy Mechanism
PICH 1 PICH 2 PICH 3
Product Dimensions (W,D,H)
1000x100x800mm
[39.4x3.9x31.5"]
1000x100x900mm
[39.4x3.9x35.4"]
1000x100x1000mm
[39.4x3.9x39.4"]
Weight (Kg) 11Kg [24.3lb] 11.2Kg [24.7lb] 11.4Kg [25.1lb]
Power Consumption 110W 110W 110W
Power Consumption On Standby
3W 3W 3W
Lifting Capacity (Kg) 35Kg [77.2lb] 35Kg [77.2lb] 35Kg [77.2lb]
Standard Colour BLACK BLACK BLACK
Picture Movement 710mm [28"] 860mm [33.9"] 1010mm [39.8"]
Control
IR Remote, RS232 &
Contact Closure
IR Remote, RS232 &
Contact Closure
IR Remote, RS232 &
Contact Closure
Power Supply 240V or 110V 240V or 110V 240V or 110V
Control Of 3rd Party Product
Yes Yes Yes
Output Power Supply 12V - 240V 12V - 240V 12V - 240V
Control Box Size (W,D,H)
150x150x52mm
[5.9x5.9x2"]
150x150x52mm
[5.9x5.9x2"]
150x150x52mm
[5.9x5.9x2"]
Shipping Details
Dimensions (W,D,H)
1100x300x200mm
[43.3x11.8x7.9"]
1100x300x200mm
[43.3x11.8x7.9"]
1100x300x200mm
[43.3x11.8x7.9"]
Weight (Kg) 12Kg [26.5lb] 12.2Kg [26.9lb] 12.4Kg [27.3lb]
Technical overview:
A general technical overview of the PICH 1, 2 & 3 picture lift heavy mechanism.
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PICH - Picture Lift Heavy Mechanism
Notes...
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Future Automation
Unit 2 Kimpton Enterprise Park Claggy Road Kimpton Hertfordshire SG4 8HP United Kingdom
Tel: +44 (0) 1438 833 577 Fax: +44 (0) 1438 833 565 Email: info@futureautomation.co.uk
www.futureautomation.co.uk
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