Future Automation LSL-PF User Manual

Installation Instructions
LSL PF - Lift System Light Push Flap
Design Highlights
-Quiet Smooth Action at Approximately 40mm [1.6”] per Second
-Full Cable Management
-Wide Range of Mounting Options
-Marine Suitable Robust Beam
Lift Mechanisms
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email info@futureautomation.co.uk tel: +44 (0) 1438 833577 fax: +44 (0) 1438 833565 ISSUE 002
LSL PF - Lift System Light Push Flap
Safety Disclaimer
Important Safety Instructions Explanation of graphical symbols
-(Electric Shock Symbol) = The lightning flash within an equilateral triangle is intended to alert you to the presence of un-insulated “dangerous voltage” within the products enclosure that may be of sufficient magnitude to constitute an electric shock to persons
-(Caution Symbol) = The exclamation point within an equilateral triangle is intended to alert you to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product
-(Tools Symbols) = The tools symbol within a coloured square are intended to highlight the required tools necessary for correct and safe installation of the product. These are intended as a guide only, and it is at the installer’s discretion as to which tools are used.
WARNING: RISK OF ELECTRIC SHOCK, ONLY AUTHORIZED INSTALLERS TO OPEN THE POWER CONTROL BOX. WARNING: To reduce the risk of fire or electric shock, do not expose electrical parts to rain or moisture, unless the
product has been specifically designed to do so.
Introduction: Safety Information
WARNING: Failure to provide adequate structural strengthening, prior to installation can result in serious personal injury or damage to the
equipment. It is the installer’s responsibility to ensure the structure to which the component is affixed can support the four times the weight of the component. WARNING: Do not exceed the weight capacity. This can result in serious personal injury or damage to the equipment. It is the installer’s responsibility to ensure that the total combined weight of all attached components does not exceed that of the maximum figure stated. WARNING: Failure to provide adequate structural strength for this component can result in serious personal injury or damage to equip­ment! It is the installer’s responsibility to make sure the structure to which this component is attached can support five times the combined weight of all equipment. Reinforce the structure as required before installing the component.
Warnings:
1. Read all technical instructions fully before installation and use. It is the installer’s responsibility to ensure that all documentation is passed on the end user and read fully before operation.
2. Keep all documentation.
3. Heed all warnings.
4. Follow all technical specifications and instructions during installation.
5. Do not use near water unless the product has been specifically designed to do so.
6. Clean only with a dry cloth.
7. Do not defeat the purpose of the polarized or grounding type plug. A polarized plug has two blades, one wider than the other. A grounding type plug has two blades and a grounding prong. The wide blade or third prong are provided for your safety. If the provided plug does not fit your outlet, consult an electrician or contact the manufacturer.
8. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles, and the point where the exit from the apparatus.
9. Unplug the apparatus during lightning storms or when unused for long periods of time.
10. Only use attachments/accessories specified by the manufacturer.
11. Refer all servicing to qualified personnel. Servicing is required regularly on an annual basis, when the apparatus is damaged in any way, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
12. To completely disconnect the apparatus form the AC mains, disconnect the power cord plug from the AC receptacle on the power control box.
13. To prevent overheating, do not cover the apparatus. Install in accordance with the instructions.
14. UK, Ireland and Hong Kong only – The power cord is supplied with a 13A plug having an earthing pin. The apparatus is earthed and this pin is not required for safety, merely to operate the safety shutter of mains outlet.
15. No naked flames such as lit candles should be placed on the unit.
16. Observe and follow the local regulations when disposing of batteries.
17. Do not expose the unit to dripping or splashing fluids.
18. Do not place objects filled with liquid, such as vases, on the unit.
19. Do not expose the batteries to excessive heat such as sunshine, fire or the like.
20. For all mounted apparatus, the apparatus should be installed on solid wood, bricks, concrete or solid wood columns and battens.
21. Always turn off power at source before putting on or taking off parts and cleaning.
22. Do not use outdoors unless marked for outdoor use.
23. Exceeding the weight capacity can result in serious personal injury or damage to equipment.
Caution
Warning
Beware of
Moving Parts
Danger
Electricity
Keep Hands
Clear
Future Sound & Vision trading as Future Automation intend to make this and all documentation as accurate as possible. However, Future Automation makes no claim that the information contained herein covers all details, conditions or variations, nor does it provide for every possible contingency in connection with the installation or use of this product. The information contained in this document is subject to change without prior notice or obligation of any kind. Future Automation makes no representation of warranty, expressed or implied, regarding the information contained herein. Future Automation assumes no responsibility for accuracy, completeness or sufficiency of the information contained in this document.
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LSL PF - Lift System Light Push Flap
Contents Page
Introduction
Safety Information 1 Contents 2
Contents 3 Tool Indicator Icons 3
Installation
Parts List
Package Contents 4
Stage 1
Before You Start 5 Remove KH Screen Mount 5
Stage 2
Fixing the Lift in the Cabinet 6
Stage 3
KH Mount Assembly 7
Stage 4
Mounting the Base Panel 8
Stage 5
Fixing the Base Panel 9
Stage 6
Routing Cables & KH Mount Plate Fixings 10
Stage 7
Screen Mounting & Flap Push Roller Adjustment 11
Stage 8
Switch Adjustments 12
Electrical Connections
Contact Closure 13 RS232 Controls 14 IR Controls 15
Introduction: Contents
Operations
IR Control & Operation 15 Storing Positions 15 Changing Batteries 15
Trouble Shooting 16
Technical Overview 17
Notes 18
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LSL PF - Lift System Light Push Flap
Contents Page
Introduction: Contents / Tool Indicator
Tool Indicator Icons
1. 2. 3. 4. 5. 6.
7.
8.
1. - Drill 3. - Allen Keys 5. - Screwdrivers 7. - Pencil
2. - Tape measure 4. - Spirit Level 6. - Spanners 8. - Saw
This product carries a warranty that covers the cost of labour and spare parts incurred by any defects in materials and workmanship under normal use during a two year period from date of purchase. Support for any problems that are not hardware faults are excluded from the warranty entitlement. This warranty does not affect your statutory consumer rights.
The following is excluded from warranty service:
Malfunctioning caused by misuse or damage, accidental or otherwise, or service modification by persons not authorised by Future Automation, or the use of any non Future Automation supplied parts;
Any electrical, or other environmental work external to your Future Automation mechanism including power cuts, surges or lightning strikes;
Additional items not supplied by Future Automation although they may have been supplied together by the retailer;
Any 3rd party software products controlling your mechanism;
Any transfer of ownership. Warranty is provided only to the initial purchaser;
Compensation for loss of use of the product, and consequential loss of any kind;
Use of the product over the specified weight capacity;
Any damage to products during transit that is not checked and notified as “unchecked” or “damaged” upon receipt of delivery.
Product Warranty
Any part of your system that needs to be replaced during a warranty repair becomes the property of Future Automation.
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LSL PF - Lift System Light Push Flap
Package Contents
1 - Mechanism
1.1 - Back Plate
1.2 - Lifting Drive
1.3 - Base Panel Brackets
1.4 - KH Mount Upright
1.5 - Screen Mount
1.6 - Cable Management
1.7 - Push Flap Roller 2 - Control Box 3 - Remote Control
Not Shown On Page
4 - x2 AAA Batteries 5 - Multi Pack Of Nuts,
Bolts & Washers
6 - Mains Power & Other
Leads
Nuts & Bolts Multipack:
A range of nuts, bolts, washers and spacers to help add in the mounting for your screen
1
Installation: Parts List
1.1
1.7
1.5
1.3
1.6
3
1.2
1.4
2
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LSL PF - Lift System Light Push Flap
Before You Start
Check the Operation of the Mechanism. Firstly, remove all the red cable ties which keep the mechanism safe and secure during
Installation: Stage 1
transit. Once they have all been removed, the mechanism can be powered up and tested. Connect the supplied IR lead and check that the mechanism operates correctly before continuing with the installation.
Remove KH Screen Mount
Un-lock the KH mount plate but turning the locking lever 90 degrees and lift off the hook toggles.
KH LOCKING LEVER
KH HOOK TOGGLES
PUSH FLAP ROLLER
KH MOUNT PLATE
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LSL PF - Lift System Light Push Flap
Fixing the Lift in the Cabinet
Place the mechanism within the cabinet. Fix the lift where possible down the back face. Make sure that the lifting plate is central by using the centre line marks on the back of the back face.
Installation: Stage 2
CENTRE MARKS
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LSL PF - Lift System Light Push Flap
KH Upright Assembly
Below shows the KH UPRIGHT assembly. To release the SCREEN MOUNT PLATE rotate the top LOCKING LEVER and lift off the TOGGLES. The TOGGLES can adjust the height by moving up or down the KH UPRIGHT. The ENCLOSURE MOUNT BRACKETS fix to the side
Installation: Stage 3
of the KH UPRIGHT and slide up and down to support the enclosure lid.
LOCKING LEVER
SCREEN MOUNT PLATE
TOGGLES
PUSH ROD
PUSH ROD FIXING PLATE
KH UPRIGHT
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PUSH FLAP EXTENSION
LSL PF - Lift System Light Push Flap
Mounting the Base Panel
After the mechanism is in the correct position the next step is to lower the BASE PANEL into place and fix from the underside through the BASE PANEL BRACKETS. A good tip is to place the BASE PANEL in place and draw marks from the underside through the BASE PANEL BRACKETS, then fix using a wood screw and a large penny washer, this will allow you to adjust the position.
BASE PANEL
Installation: Stage 4
BASE PANEL BRACKETS
Page 12 Stage 8 - Details on adjusting the OUT position
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FLAP
LSL PF - Lift System Light Push Flap
Fixing the Base Panel
With the mechanism still in the UP position fix the base panel to the BASE PANEL BRACKETS, adjust the height so the base panel sits flush to the cabinet top. A good tip is to place the base panel in place and draw marks from the underside
Installation: Stage 5
through the BASE PANEL BRACKETS, then fix using a wood screw and a large penny washer, this will allow you to adjust the position.
ENCLOSURE BASE FIXING
BASE PANEL BRACKET
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LSL PF - Lift System Light Push Flap
Routing Cables & KH Mount Plate Fixings
Thread the screen and power cables through the cable management chain and then through the lifting beam shown with the dotted line.
Installation: Stage 6
KH MOUNT UPRIGHT
Mount the KH MOUNT PLATE to the back of the screen using the bolts provided.
KH MOUNT PLATE
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LSL PF - Lift System Light Push Flap

5mm [0.2”] Min
Screen Mounting & Push Flap Roller Adjustment
Hook the screen and KH Mount plate on to the KH Upright using the Toggles. Lock in place by pushing the lever down. Adjust the screen height position using the slots on the Screen
Installation: Stage 7
Plate and different Toggle positions on the KH upright. Move the PUSH ROD by loosening the side fixing bolts so the roller sits approximately 5mm [0.2”] above the screen.
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LSL PF - Lift System Light Push Flap
Switch Adjustments
You can adjust the IN and OUT position of the lifting beam. Detail 1 shows how to adjust the OUT position and detail 2 shows how to adjust the IN position. The IR sensor can be located anywhere outside of the cabinet.
1 - The top switch can’t be adjusted when the mechanism is in the OUT position, because the switch is active. Lower the mechanism and press STOP after about 100mm [4”]. Then adjust the OUT switch plate by loosening the bolts and sliding the plate.
Installation: Stage 8
1
2
2 - Bottom switch can be adjusted
by repeating the first procedure.
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LSL PF - Lift System Light Push Flap
S
LQV
568A 568B
1 12V SUPPLY
12V SUPPLY - CURRENT LIMITED
W/G W/O
2 12V LATCH
When 12V attached, device will go OUT. When
12V removed, device will go IN.
GO
3GROUND GROUND W/OW/G
4 PIN 4 NOT USED BL BL
5 DEVICE LATCH
Short to GROUND (pin 3), device will go OUT,
remove short device will go IN.
W/BL W/BL LED 4
6 DEVICE STOP
Momentary short to GROUND (pin 3), stops
device in current position.
O G LED 3
7 DEVICE OUT
Momentary short to GROUND (pin 3), makes
device go OUT.
W/BR W/BR LED 2
8 DEVICE IN
Momentary short to GROUND (pin 3), makes
device go IN.
BR BR LED 1
PIN DESCRIPTION ACTION
WIRE / CABLE
CONTACT CLOSURE
LED INDICATOR
Contact Closure
- Use an RJ45 connector in the CCI socket on the control box to operate via contact closure
Installation: Electrical Connection
NOTE: Earlier versions of the control board may not have these contact closure LED indicators.
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LED 1 LED 2 LED 3 LED 4 LED 5
CONTACT CLOSURE INPUT
LSL PF - Lift System Light Push Flap
SLQV
RS232
- Use an RJ25 connector in the socket marked RS232 on the control box to operate using RS232
Pin 1: RX
Pin 6 : TX
Pin 3 & 4: GROUND
Details
Baud rate: 9600 Stop bit: 1 Parity: None Databits: 8
RJ25 9 PIN D
PIN 1: RX TO PIN 2: TX
PIN 6: TX TO PIN 3: RX
Installation: RS232 Control
Pin 2: TX Pin 3: RX
Pin 5: GROUND
PIN 3: GROUND TO PIN 5: GROUND
IMPORTANT
PIN 4: GROUND TO PIN 5: GROUND
Ensure protocol is entered exactly as written, including Carriage Return (Enter / ASCII 13).
Protocol Action
fa_in Carriage Return (Enter ) Device IN
fa_out Carriage Return (Enter ) Device OUT
fa_stop Carriage Return (Enter ) Device STOP (At any position)
Connection Locations
Mains Voltage Input
RS232
Emergency Stop Connector
Contact Closure
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IR LED
IR Input Jack
LSL PF - Lift System Light Push Flap
Operation buttons for the IR remote
In - Brings the mechanism
inside the cabinet
cabinet facing forward
Installation: IR Control
Note
Only buttons indicated are functional with the product. Any button pressed when in motion will stop the mechanism.
Out - Brings the
mechanism out of the
Stop - Will stop
the operation at
any position
Replacing batteries
Future Automation IR Remote Controller needs x2 AAA batteries which are provided within the packaging
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LSL PF - Lift System Light Push Flap
Lift System Light Push Flap - Trouble shooting guide
Lift System Light Push Flap - Trouble shooting
For information on our products please refer to our web site -
www.futureautomation.co.uk
or for questions on installations and our product range please
phone us on - +44(0) 1438 833577 and ask for our technical
support department
Trouble Shooting:
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LSL PF - Lift System Light Push Flap
Product Size Range LSL PF 1 LSL PF 2 LSL PF 3
Width - 394mm [15.5"] Width - 394mm [15.5"] Width - 394mm [15.5"]
Height - 580mm [22.8"] Height - 694mm [27.3"] Height - 769mm [30.3"]
Depth - 114mm [4.5] Depth - 114mm [4.5] Depth - 114mm [4.5]
Weight Approx 15Kg [33.0lb] 17Kg [37.5lb] 19Kg [41.9lb]
Power Consumption 250W - 500W 250W - 500W 250W - 500W
Power Consumption
On Standby
100mA 100mA 100mA
Lifting Capacity 25Kg [55lb] 25Kg [55lb] 25Kg [55lb]
Lifting Capacity Marine 16Kg [35lb] 16Kg [35lb] 16Kg [35lb]
Standard Screen Mount
Colour
Black Black Black
Max Television Size Height - 430mm [16.9"] Height - 544mm [21.4"] Height - 619mm [24.4"]
Control
IR Remote, RF Remote,
Contact Closure & RS232
IR Remote, RF Remote,
Contact Closure & RS232
IR Remote, RF Remote,
Contact Closure & RS232
Power Supply 240V or 110V 240V or 110V 240V or 110V
Control Of 3rd Party Product Yes Yes Yes
Output Power Supply Yes (12V) Yes (12V) Yes (12V)
Control Box Size (W,D,H)
150x210x52mm
[5.9x8.3x2.0"]
150x210x52mm
[5.9x8.3x2.0"]
150x210x52mm
[5.9x8.3x2.0"]
Shipping Details
Dimensions Approx (W,D,H)
Weight Approx 20Kg [44.1lb] 22Kg [48.5lb] 24Kg [52.9lb]
LSL PF RANGE
Product Dimensions
600x300x1000mm
[23.6x11.8x39.4"]
600x300x1000mm
[23.6x11.8x39.4"]
600x300x1000mm
[23.6x11.8x39.4"]
Technical Overview
A general technical overview of the LSL PF lift mechanism range
Technical Overview:
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LSL PF - Lift System Light Push Flap
Notes...
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Future Automation
Unit 2 Kimpton Enterprise Park Claggy Road Kimpton Hertfordshire SG4 8HP United Kingdom
Tel: +44 (0) 1438 833 577 Fax: +44 (0) 1438 833 565 Email: info@futureautomation.co.uk
www.futureautomation.co.uk
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