future automation CHR-M, CHR-MO Installation Instructions

Page 1
Issue 002
CHR-M / MO
Marine Ceiling Hinge Range
Installation Instructions
Page 2
Product Safety Disclaimer - IMPORTANT SAFETY INSTRUCTIONS BELOW
equipment. It is the installer’s responsibility to ensure the structure to which the component is axed can support four times the weight of
the component and any additional apparatus mounted to the component.
WARNING: Do not exceed the weight capacity for this product as listed below. This can result in serious personal injury or damage to the
equipment. It is the installer’s responsibility to ensure that the total combined weight of all attached components does not exceed that of the maximum gure stated.
WARNING: Risk of death or serious injury may occur when children climb on audio and/or video equipment or furniture. A remote control
or toys placed on the furnishing may encourage a child to climb on the furnishing and as a result the furnishing may tip over on to the child.
WARNING: Risk of death or serious injury may occur. Relocating audio and/or video equipment to furniture not specically designed to
or adult.
WARNING:
1. Keep all documentation/instructions after tting.
2. Read all technical instructions fully before installation and use. It is the installer’s responsibility to ensure that all documentation is
passed on the end user and read fully before operation.
3. Do not use near water or outdoors unless the product has been specically designed to do so.
4. Protect the any cables or cords being used near this bracket from being walked on or pinched to prevent damage and risk of injury.
5. Use this product only for its intended purpose as described in these instructions and only use attachments/accessories specied by
the manufacturer.
6. Refer all servicing to qualied personnel. Servicing is required regularly on an annual basis.
7. Do not operate the product if it is damaged in any way, liquid has been spilled or objects have fallen into the apparatus, the
apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped. Contact the original installer/ manufacturer to arrange repair or return.
WARNING - To reduce the risk of burns, re, electric shock, or injury to persons:
1. Clean only with a dry cloth and always unplug any electrical items being used in conjunction with this product before cleaning.
Future Sound & Vision trading as Future Automation intend to make this and all documentation as accurate as possible. However, Future Automation makes no claim that the information contained herein covers all details, conditions or variations, nor does it provide for every possible contingency in connection with the installation or use of this product. The information contained in this document is subject to change without prior notice or obligation of any kind. Future Automation makes no representation of warranty, expressed or implied, regarding the information contained herein. Future Automation assumes no responsibility for accuracy, completeness or suciency of the information contained in this document.
Safety Disclaimer
Warning – Risk of Injury!
Only for use with equipment weights as specified in technical documentation.
Use with heavier screens/equipment may lead to instability causing tip over or
See specific Technical Document for weight limits.
failure resulting in death or serious injury.
Mechanism Suitable for Marine use.
Page 2 of 26 // Installation Instructions - CHR-M / MO
Page 3
Contents
Table Of Contents
Safety Disclaimer 2 Contents 3 Product Warranty 4 Package Contents 5 Installation Instructions 6
Preparing For Installation 6 Mechanism Installation - Beam Mounting 7 Mechanism Installation - Stud Mounting 8 Cable Routing - Marine Outdoor 9 Cable Routing - Marine Indoor 12 Removing Trim Panels 12 Mount Plate Removal 14
Screen and Mount Plate Installation 16
Mechanism Control 17
General Control 17 Infrared (IR) 18 Contact Closure 19 RS232 20
Mechanism Adjustments 21
Hinging Tray Levelling 21 Hinging Tray Positioning 23
Contact Information 26
15
Page 3 of 26 // Installation Instructions - CHR-M / MO
Page 4
Future Automation - Product Warranty Details
Your warranty covers the cost of labour and spare parts incurred by any defects in materials and workmanship under normal use during a two year period from date of purchase.
Under the warranty, we aim to either solve the issue remotely (via telephone or email support) or if the mechanism requires a part, arrange a visit to your premises by a Future Automation approved engineer or send replacement items where appropriate.
Support for any problems that are not hardware or software faults are excluded from the warranty entitlement.
Warranty repairs will be carried out as rapidly as possible, but subject to parts availability.
Some things are not covered under warranty, the following is excluded from warranty service:
• Malfunctioning caused by misuse or damage, accidental or otherwise, or service modication by persons not authorised by Future
Automation, or the use of any non Future Automation supplied parts;
• Any electrical, or other environmental work external to your Future Automation mechanism including power cuts, surges or lightning strikes;
• Additional items not supplied by Future Automation although they may have been supplied together by the retailer;
• Any 3rd party software products controlling your mechanism;
• Any transfer of ownership. Warranty is provided only to the initial purchaser;
• Compensation for loss of use of the product, and consequential loss of any kind.
Any part of your system that needs to be replaced during a warranty repair becomes the property of Future Automation.
Customer Support - Contact Details
European Oce
Address:
Unit 6-8 Brunel Road Bedford Bedfordshire MK41 9TG
Phone: +44 (0) 1438 833577 Email: info@futureautomation.co.uk
Oce Hours:
Mon - Fri 8:00 to 17:30 GMT Saturday & Sunday - Closed
Product/Installer Details - To be Complete By Original Installer
Installer Contact Details:
Contact Address:
Contact Phone:
Contact Email:
Original Installation Date:
Product Serial Number:
North American Oce
Address:
Enterprise Park 127 Venture Drive Dover NH 03820
Phone: +1 (603) 742 9181 Email: info@futureautomation.net
Oce Hours:
Mon - Fri 7:00 to 17:00 EST Saturday & Sunday - Closed
Product Warranty
Page 4 of 26 // Installation Instructions - CHR-M / MO
Page 5
3
Package Contents
Package Contents:
1 - CHR-M / MO Mechanism
1.1 - Mount Brackets
3 - Infra-Red (IR) Remote Control 4 - CHR 17mm Adjustment Spanner
Standard Accessories
5 - CHR-M / MO Accessory Pack
5.1 - x2 AAA Batteries
5.2 - Mains Power Lead - Installed in Mechanism
5.3 - Infra-Red Control Lead -Installed in Mechanism
5.4 - CAT5 Lead with RJ45 Connector
5.5 - Screen Fixings Pack (Multi-pack of Bolts, Spacers and Washers)
1.1
1.1
1
1.1
1.1
5.5
4
5.1
Page 5 of 26 // Installation Instructions - CHR-M / MO
Page 6
Installation Instructions
Preparing For Installation
1. The power and IR receiver cables are secured for transit using a red cable tie to the right side of the mechanism.
2. Remove the red cable tie and carefully pull the power and IR cables to full extension ready for installation.
3. With the mechanism laying upside down, operate using IR Controller provided into the OUT position. Check no damage has occurred during transit. See Page 15 for further control information.
THE MOTOR DRIVE SYSTEM WILL CONTINUE TO MOVE UNTIL A LIMIT SWITCH IS CONTACTED. KEEP
HANDS AND ANY OBJECTS CLEAR OF MECHANISM DURING OPERATION TO REDUCE RISK OF DAMAGE
WARNING: THE CHRT MECHANISM DOES NOT HAVE AN ANTI-JAM CAPABILITY.
OR INJURY.
Mounting Options
Option 1 - Beam Mounting Option 2 - Stud Hanging
Page 6 of 26 // Installation Instructions - CHR-M / MO
Page 7
Installation Instructions
Mechanism Installation - Beam Mounting
See below for critical dimensions for ceiling structure to allow for easy installation. Dimensional tolerances shown, allow for shims to be used to accurately adjust height.
NOTE: Beam width and ceiling opening dimensions can be found on the technical document for the model number mechanism specied.
Allow for AV and power cables to enter mechanism in same location as power cord on both sides.
Mechanism mount plates allow up-to 12mm diameter xings to be used.
Beam Mounting Dimensions
It may be easier to run cables
before nal x
into position.
ADDITIONAL STRUCTURE FOR MOUNTING
STRUCTURAL CEILING BEAM
ENSURE ALL SURROUNDING PANELS ARE REMOVABLE FOR MAINTENANCE AND SERVICING
Add-on Ceiling Panels to Moving Trays
Page 7 of 26 // Installation Instructions - CHR-M / MO
Finished Ceiling Level
Max. 65.0mm [2.6"]
This allows for 3mm shim which can be
changed for ner
height adjustment.
^
Min. 65.0mm [2.6"] Max. 70.0mm [2.8"]
Surounding Ceiling Panels (Removable )
Ceiling Finish
Page 8
Installation Instructions
Mechanism Installation - Stud Mounting
With the mechanism CLOSED and in the correct orientation (Up and TV Viewing Area in Front of Unit) the mechanism can be xed in the positon securely using 4 mounting brackets and suitable xings (Not Provided).
See below for directions for installation and ceiling structure layout to allow for easy installation.
NOTE: Stud positions and ceiling opening dimensions can be found on the technical document for the model number mechanism specied.
Allow for AV and power cables to enter mechanism in same location as power cord on both sides.
It may be easier to run cables
before nal x
into position.
To hang mechanism on studs xed securely to the ceiling above, suitable xings should be used (Not Provided).
Mechanism mount plates allow up to 12mm [0.5"] diameter xings to be used and can be rotated 180° for shorter xings.
Page 8 of 26 // Installation Instructions - CHR-M / MO
Page 9
Installation Instructions
Cable Routing - Marine Outdoor
With the mechanism securely xed in place, cables can be routed.
Supply mechanism with power and with area below mechanism clear, operate by sending 'OUT' command on IR Remote Control supplied.
Control system is located internally to mechanism.
NOTE: Control cables should be routed to the mechanism and tested before installing TV.
CABLES CAN BE ROUTED FROM BOTH SIDES
Peel back corner of Front Seal Strip to reveal join in mount strip.
Page 9 of 26 // Installation Instructions - CHR-M / MO
Page 10
Installation Instructions
Peel back corner of Front Seal Strip to reveal join in mount strip.
CABLES CAN BE ROUTED FROM BOTH SIDES
Remove 3 x M5 Countersink Bolts from lower edge of Trim Panel. (3mm Allen Key)
Page 10 of 26 // Installation Instructions - CHR-M / MO
Page 11
Installation Instructions
Trim panel can be lowered to unhook top edge and moved out of the mechanism, to gain access to the inside of the mechanism to run cables.
Reverse procedure to reinstall panels.
Page 11 of 26 // Installation Instructions - CHR-M / MO
Page 12
Installation Instructions
Cable Routing - Marine Indoor
With the mechanism securely xed in place, cables can be routed.
Supply mechanism with power and with area below mechanism clear, operate by sending 'OUT' command on IR Remote Control supplied.
Control system is located internally to mechanism.
NOTE: Control cables should be routed to the mechanism and tested before installing TV.
CABLES CAN BE ROUTED FROM BOTH SIDES
Removing Trim Panels
1.
3 x M5 x 12mm CSK bolts
2.
Page 12 of 26 // Installation Instructions - CHR-M / MO
3.
Page 13
Installation Instructions
Cable Routing and Control Board Access
1
Control Board Connections
2
3
4
5
1. RS232 (RJ11/RJ25)
2. Contact Closure (RJ45)
3. Emergency Stop
4. IR Input 3.5mm Jack X 2
5. Conrmation / Signal LED
See Page 15 for further control
information
Remove Covers and Trims
1. Remove / Loosen all retaining bolts holding covers on large top cover.
Loosen 4 x M6 Hex (10mm Spanner) along top edge.
Remove 2 x M5 x 12mm Pozi Machine Screws.
Loosen 1 x M6 Hex (10mm Spanner) on each side.
Page 13 of 26 // Installation Instructions - CHR-M / MO
Remove lower front cover.
Remove 2 x M5 x 12mm Pozi Machine Screws.
Page 14
Installation Instructions
Mount Plate Removal
Locate Mount Plate Lock and turn CCW to release lock.
Mount Plate
Lock
10mm Spanner/ 3mm Allen Key CW - LOCK CCW - UNLOCK
Once unlocked, the mount plate will lift up approximately 20mm [0.8”] and can be pulled forward away from the hinging tray.
Display cables can now be routed through the mechanism.
Page 14 of 26 // Installation Instructions - CHR-M / MO
Page 15
Installation Instructions
Page 15 of 26 // Installation Instructions - CHR-M / MO
Page 16
Installation Instructions
Screen and Mount Plate Installation
1.
1. Hook plate on at desired height on tray.
centre plate on tray. )
2. With plate located into side rails, plate will drop down into key shaped slots, apply light pressure to help engage slot.
3. Ensure plate is secure and lock plate in place as shown in Mount Plate Removal
Section.
(4 locating pins will
VESA 200 / VESA 300 / VESA 400 COMPATIBLE
Suitable for upto M8 Bolts
2.
During installation, ensure TV does not overhang edge of moving tray.
TV should be no less and 20mm [0.8"] from lower edge of tray.
3. Adjust height of TV on mount plate to suit
Page 16 of 26 // Installation Instructions - CHR-M / MO
Page 17
Mechanism Control
General Control
This mechanism has multiple standard control methods, each of which requires a dierent input method to the
control box. For ease, the input sockets on the control board are labelled below.
(Control box size and style may vary to image shown)
Control Box Inputs
Marine Indoor Control Board
RS232 (RJ11/RJ25)
Contact Closure (RJ45)
Emergency Stop Connector
Mains Voltage Input
Input Conrmation LED
IR Input Jack (3.5mm)
Marine Outdoor Control Board
In IP66 Control Box
Mechanism Emergency Stop Connector
This mechanism features an Emergency Stop Connector, which MUST be plugged into the control box in the
connector labelled above for the mechanism to operate. If this connector is not plugged in, the Input Conrmation
LED will be permanently lit. As per the red plastic tag attached to the Emergency Stop Connector (and shown below), the small loop of wire in this connector is designed to be replaced by a third party safety mechanism.
Replacing Mechanism Batteries
The standard Future Automation Infrared (IR) remote control required x2 AAA batteries to operate. These are provided with the mechanism in the Accessories Pack. These batteries can be replaced as the per the image below.
Page 17 of 26 // Installation Instructions - CHR-M / MO
Page 18
Mechanism Control
Infrared (IR)
This Mechanism can be controlled via the supplied 14 button Infrared (IR) Remote Control, pair with the supplied Infrared (IR) lead and sensor.
The mechanism's functions can be controlled by plugging the Infrared (IR) lead and sensor into the 3.5mm IR Input Jack shown on the General Mechanism Control page.
Conrmation of Infrared (IR) input will be shown by a single ash of the large green LED located on the end of
the control box.
As Infrared (IR) control works over line of site, the Infrared (IR) sensor must be directly viewable from what ever location the remote control is being used from.
Multi-button commands beginning with STORE should be tapped sequentially within
1 second of each other
Infrared (IR) Remote Control Button Layout
IN - Brings the mechanism into the ceiling.
OUT - Brings the mechanism out of the ceiling, and extends the telescope to the maximum travel.
STOP - Will stop the operation of the mechanism at ANY position.
PRESET - Brings the mechanism at out of the ceiling and stops it at a learned position anywhere before the fully out position.
[STORE] + [PRESET] - Stores any position before the fully out position.
To utilise this function, press [OUT] and then press [STOP] at the desired position.
Use the button combination above to store this position. Adjustments can be made to this position by using [IN] and [OUT] to reposition and then repeat the above button combination to relearn.
IMPORTANT
Only buttons indicated above are functional with the product. Any other button press will STOP the
mechanism.
Page 18 of 26 // Installation Instructions - CHR-M / MO
Page 19
Mechanism Control
Contact Closure
This Mechanism can be controlled via Contact Closure, utilising an 8 Pin RJ45 Connector attached to a length of CAT5 (Type 568A or 568B) cable.
The mechanism's functions can be controlled by plugging this into the RJ45 port on the mechanism control board, then shorting pins 1-8 on this connector as shown in the Contact Closure Input Table below.
Conrmation of Contact Closure input will be shown by a single ash of the large green LED located on the end
of the control box, as well as illumination of the corresponding Contact Closure LED on the printed circuit board as shown below.
RJ45 Pin Layout
Contact Closure Input Table
PIN DESCRIPTION ACTION
Contact Closure LED Layout
LED 1 LED 2 LED 3 LED 4 LED 5
(NOT USED)
WIRE/CABLE TYPE
568A 568B
Contact Closure
Input Port
LED
INDICATOR
1 12V SUPPLY 12V SUPPLY - CURRENT LIMITED
2 12V LATCH
3 GROUND GROUND
4 DEVICE LA
5
6 DEVICE STOP
7 DEVICE OUT
8 DEVICE IN
Page 19 of 26 // Installation Instructions - CHR-M / MO
DEVICE LATCH (PRE-
TCH (OUT)
SET)
WHEN 12V ATTACHED, DEVICE WILL MOVE TO PRESET
POSITION. WHEN 12V REMOVED, DEVICE WILL GO IN.
SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO OUT
POSITION, WHEN REMOVED DEVICE WILL MOVE TO IN POSITION.
SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO PRESET
POSITION, WHEN REMOVED DEVICE WILL MOVE TO IN POSITION.
MOMENTARY SHORT TO GROUND (PIN 3), STOPS DEVICE IN
CURRENT POSITION.
MOMENTARY SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO
OUT POSITION.
MOMENTARY SHORT TO GROUND (PIN 3), DEVICE WILL MOVE TO IN
POSITION.
W
W
G
G
W
W
O
B B
W W
B B
O
W
W
BR BR
BR
O
G
BR
O
G
LED 5
LED 4
LED 3
LED 2
LED 1
Page 20
Mechanism Control
RS232 Input Table
IMPORTANT - Ensure all protocols are entered exactly as written below, including Carriage Return (ENTER / ASCII 13)
RJ11/RJ25 Pin Layout PIN 1: TX
PIN 6: RX PIN 3 & 4: GROUND
PIN 2: RX PIN 3: TX PIN 5: GROUND
Serial Pin Layout
RS232 Programming Details
Baud Rate: 9600
Stop Bit: 1
Parity: None
Databits: 8
RJ11/RJ25 Func. 9 PIN Serial Colour
PIN 1
TX
PIN 2 Blue PIN 3 GROUND PIN 5 Green PIN 4 GROUND PIN 5 Red PIN 6 RX PIN 3 White
RS232
This Mechanism can be controlled via RS232, utilising a 6 Pin RJ11/RJ25 connector OR 9 Pin Serial connector attached to a length of 6 core cable.
The mechanism's functions can be controlled by plugging this into the RJ11/RJ25 port on the mechanism control box, then inputting the RS232 commands shown in the RS232 Input Table below.
Conrmation of Contact Closure input will be shown by a single ash of the large green LED located on the end
of the control box.
fa_in Carriage Return (Enter / ASCII 13) Device IN
fa_out Carriage Return (Enter / ASCII 13) Device fully OUT position
fa_preset Carriage Return (Enter / ASCII 13) Device alternative OUT position
fa_stop Carriage Return (Enter / ASCII 13) Device STOP (At any position)
Page 20 of 26 // Installation Instructions - CHR-M / MO
Protocol Action
Page 21
Mechanism Adjustments
Hinging Tray Levelling
The moving tray on the mechanism is factory set and should not require any further adjustment after install, however the tray may become misaligned during transit or if removed for maintenance or painting.
To adjust the tray requires basic tools and a tool supplied with the mechanism.
Tools required
4mm Allen Key
10mm Spanner/ Socket Set
17mm Spanner (PROVIDED WITH MECHANISM)
Spirit Level or Straight Edge
Page 21 of 26 // Installation Instructions - CHR-M / MO
Page 22
Mechanism Adjustments
Hinging Tray Levelling
1. Open Mechanism 2. Remove Screen (If Installed) 3. Remove Covers (If Installed) 4. Prepare tools
5. Loosen Clamp Bolts on both sides of tray
5a. 17mm Spanner
- Hold Nut
6. Adjust Height of Tray Using Cam Adjuster
6a. Rotate UP
1/2 turn
DOWN
=
2.5mm [0.1"]
5b. Supplied Spanner
- 1/4 Turn Bolt CCW
Page 22 of 26 // Installation Instructions - CHR-M / MO
6b. Rotate DOWN
1/2 turn
=
2.5mm [0.1"]
UP
Page 23
Mechanism Adjustments
Hinging Tray Levelling
7. Tighten Clamp Bolts on both sides
7a. 17mm Spanner
- Hold Nut
8. Close Mechanism And Check Levels.
Repeat steps 5 to 7 if neccessary
7b. Supplied Spanner
- 1/4 Turn Bolt CW
9. Reinstall Covers (If Removed) 10. Reinstall TV (If Removed)
Hinging Tray Positioning
Adjustments can be made to the tray position within the ceiling.
The CHR is designed to have a 7mm [0.28"] shadow gap on all sides.
7mm [0.28"]
7mm [0.28"]
Page 23 of 26 // Installation Instructions - CHR-M / MO
Page 24
Mechanism Adjustments
Hinging Tray Positioning
Adjustments to tray position can be carried out with Screen in place as shown below.
Left to Right
Tools required
10mm Socket/ Spanner
a. Loosen 2 M6 Hex Bolts - 1 turn
b. Move tray as needed
c .Tighten 2 M6 Hex Bolts - 1 turn
a.
b.
c.
Page 24 of 26 // Installation Instructions - CHR-M / MO
Page 25
Mechanism Adjustments
Moving Tray Positioning
Front to Back
UP - CW / CW
Tools required
(5mm Allen Wrench / Key)
Rotate socket on each side as needed.
1 CW Turn = 1mm Up 1 CCW Turn = 1mm Down
Page 25 of 26 // Installation Instructions - CHR-M / MO
DOWN - CCW / CCW
Page 26
Contact Information
European Oce
Address:
Unit 6-8 Brunel Road Bedford Bedfordshire MK41 9TG
Phone: +44 (0) 1438 833577 Email: info@futureautomation.co.uk
Oce Hours:
Mon - Fri 8:00 to 17:30 GMT Saturday & Sunday - Closed
Page 26 of 26 // Installation Instructions - CHR-M / MO
North American Oce
Address:
Enterprise Park 127 Venture Drive Dover NH 03820
Phone: +1 (603) 742 9181 Email: info@futureautomation.net
Oce Hours:
Mon - Fri 7:00 to 17:00 EST Saturday & Sunday - Closed
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