Future Automation AL675 User Manual

Installation Instructions
AL675 - UDC1 Actuator Lift
Design Highlights
-Push up lid
-Full cable management
-Compact design for minimum spatial requirements
-Near silent motor system
Lift Mechanisms
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email info@futureautomation.co.uk tel: +44 (0) 1438 833577 fax: +44 (0) 1438 833565 ISSUE 016
AL675 UDC1 Actuator Lift
Safety Disclaimer
Important Safety Instructions Explanation of graphical symbols
-(Electric Shock Symbol) = The lightning flash within an equilateral triangle is intended to alert you to the presence of un-insulated “dangerous voltage” within the products enclosure that may be of sufficient magnitude to constitute an electric shock to persons
-(Caution Symbol) = The exclamation point within an equilateral triangle is intended to alert you to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product
-(Tools Symbols) = The tools symbol within a coloured square are intended to highlight the required tools necessary for correct and safe installation of the product. These are intended as a guide only, and it is at the installer’s discretion as to which tools are used.
WARNING: RISK OF ELECTRIC SHOCK, ONLY AUTHORIZED INSTALLERS TO OPEN THE POWER CONTROL BOX. WARNING: To reduce the risk of fire or electric shock, do not expose electrical parts to rain or moisture, unless the
product has been specifically designed to do so.
Introduction: Safety Information
WARNING: Failure to provide adequate structural strengthening, prior to installation can result in serious personal injury or damage to the
equipment. It is the installer’s responsibility to ensure the structure to which the component is affixed can support the four times the weight of the component. WARNING: Do not exceed the weight capacity. This can result in serious personal injury or damage to the equipment. It is the installer’s responsibility to ensure that the total combined weight of all attached components does not exceed that of the maximum figure stated. WARNING: Failure to provide adequate structural strength for this component can result in serious personal injury or damage to equip­ment! It is the installer’s responsibility to make sure the structure to which this component is attached can support five times the combined weight of all equipment. Reinforce the structure as required before installing the component.
Warnings:
1. Read all technical instructions fully before installation and use. It is the installer’s responsibility to ensure that all documentation is passed on the end user and read fully before operation.
2. Keep all documentation.
3. Heed all warnings.
4. Follow all technical specifications and instructions during installation.
5. Do not use near water unless the product has been specifically designed to do so.
6. Clean only with a dry cloth.
7. Do not defeat the purpose of the polarized or grounding type plug. A polarized plug has two blades, one wider than the other. A grounding type plug has two blades and a grounding prong. The wide blade or third prong are provided for your safety. If the provided plug does not fit your outlet, consult an electrician or contact the manufacturer.
8. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles, and the point where the exit from the apparatus.
9. Unplug the apparatus during lightning storms or when unused for long periods of time.
10. Only use attachments/accessories specified by the manufacturer.
11. Refer all servicing to qualified personnel. Servicing is required regularly on an annual basis, when the apparatus is damaged in any way, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
12. To completely disconnect the apparatus form the AC mains, disconnect the power cord plug from the AC receptacle on the power control box.
13. To prevent overheating, do not cover the apparatus. Install in accordance with the instructions.
14. UK, Ireland and Hong Kong only – The power cord is supplied with a 13A plug having an earthing pin. The apparatus is earthed and this pin is not required for safety, merely to operate the safety shutter of mains outlet.
15. No naked flames such as lit candles should be placed on the unit.
16. Observe and follow the local regulations when disposing of batteries.
17. Do not expose the unit to dripping or splashing fluids.
18. Do not place objects filled with liquid, such as vases, on the unit.
19. Do not expose the batteries to excessive heat such as sunshine, fire or the like.
20. For all mounted apparatus, the apparatus should be installed on solid wood, bricks, concrete or solid wood columns and battens.
21. Always turn off power at source before putting on or taking off parts and cleaning.
22. Do not use outdoors unless marked for outdoor use.
23. Exceeding the weight capacity can result in serious personal injury or damage to equipment.
Caution
Warning
Beware of
Moving Parts
Danger
Electricity
Keep Hands
Clear
Future Sound & Vision trading as Future Automation intend to make this and all documentation as accurate as possible. However, Future Automation makes no claim that the information contained herein covers all details, conditions or variations, nor does it provide for every possible contingency in connection with the installation or use of this product. The information contained in this document is subject to change without prior notice or obligation of any kind. Future Automation makes no representation of warranty, expressed or implied, regarding the information contained herein. Future Automation assumes no responsibility for accuracy, completeness or sufficiency of the information contained in this document.
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AL675 UDC1 Actuator Lift
Contents Page
Introduction
Safety Information 1 Contents 2
Contents 3 Tool Indicator Icons 3
Installation
Parts List
Package Contents 4
Stage 1
Before You Start 5 Resetting The AL675 5
Stage 2
Fixings To The Cabinet 6
Stage 3
Releasing The Screen Uprights 7
Stage 4
Aligning The Screen 8
Stage 5
Mounting The Screen 9
Stage 6
Inserting The Shelf 10
Stage 7
Connecting The Push Bar 11
Stage 8
Final Checks 12
Electrical Connections
Contact Closure 13 IR Controls 14 RF Controls 15
Introduction: Contents
Operations
IR Control 14 IR Operation 14 Storing Positions 14 Changing Batteries 14 RF Control 15 RF Operation 15
Trouble Shooting 16
Technical Overview 17
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AL675 UDC1 Actuator Lift
Introduction: Contents / Tool Indicator
Tool Indicator Icons
1. 2. 3. 4. 5. 6.
7.
8.
1. - Drill 3. - Allen Keys 5. - Screwdrivers 7. - Pencil
2. - Tape measure 4. - Spirit Level 6. - Spanners 8. - Saw
This product carries a warranty that covers the cost of labour and spare parts incurred by any defects in materials and workmanship under normal use during a two year period from date of purchase. Support for any problems that are not hardware faults are excluded from the warranty entitlement. This warranty does not affect your statutory consumer rights.
The following is excluded from warranty service:
Malfunctioning caused by misuse or damage, accidental or otherwise, or service modification by persons not authorised by Future Automation, or the use of any non Future Automation supplied parts;
Any electrical, or other environmental work external to your Future Automation mechanism including power cuts, surges or lightning strikes;
Additional items not supplied by Future Automation although they may have been supplied together by the retailer;
Any 3rd party software products controlling your mechanism;
Any transfer of ownership. Warranty is provided only to the initial purchaser;
Compensation for loss of use of the product, and consequential loss of any kind;
Use of the product over the specified weight capacity;
Any damage to products during transit that is not checked and notified as “unchecked” or “damaged” upon receipt of delivery.
Product Warranty
Any part of your system that needs to be replaced during a warranty repair becomes the property of Future Automation.
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AL675 UDC1 Actuator Lift
Package Contents
1 - Mechanism
1.1 - Base Plate
1.2 - Linear Actuator
1.3 - Base Shelf
1.4 - Shelf Bracket
1.5 - Cable Management Bracket
1.6 - Top Bracket
1.7 - Screen Plate
1.8 - Screen Uprights
1.9 - Push Bar
1.10 - Cable Management 2 - Remote Control 3 - Control Box
Not Shown On Page
5 - x2 AAA Batteries 6 - Multi Pack Of Nuts, Bolts & Washers 7 - Mains Power & Other Leads 8 - Felt Pad
Nuts & Bolts Multipack:
A range of nuts, bolts, washers and spacers to help add in the mounting for your screen
1.9
Installation: Package Contents
1.6
1.7
1.8
3
1.4
1.3
1.2
1
1.5
1.10
2
1.1
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AL675 UDC1 Actuator Lift
Before you start
Prior to installation check the following:
-The product is in good condition
-No damage to any parts
-Wiring is all secure
-The unit is in the closed position
-Test the mechanism by running it up and down
Installation: Stage 1
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AL675 UDC1 Actuator Lift
Fixing to the cabinet
-Place the mechanism into the cabinet and fix into place (fixings not supplied.)
- Check the measurements of the cabinet to the technical sheet
Installation: Stage 2
Fixing holes
x2 tapped holes to adjust the level of the unit, in case of mounting on an un-even surface
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AL675 UDC1 Actuator Lift
Releasing the screen uprights
Screen plate
Installation: Stage 3
Loosen upright bolts as shown to release screen uprights from screen plate
Upright bolts
Screen uprights
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-Remove screen up rights by unhooking over horizontal bars
-Organise cables so they run through the cable management chain and are neatly organised in the bottom of the cabinet
AL675 UDC1 Actuator Lift
Aligning the screen
Align the top of the screen so that it’s just below the underside of the lid when the mechanism is in the IN position
Change the height of the screen by altering the mounting holes in the screen plate
Installation: Stage 4
Mounting holes
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AL675 UDC1 Actuator Lift
Mounting the screen
-Place the screen uprights into position on the back of the screen
Installation: Stage 5
-Secure into place using the range of nuts, bolts and washers provided
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-Once the screen uprights are attached, overlap the screen to the horizontal bars the same way as they were taken off
-Tighten x4 bolts back up to lock the screen into position as shown in the detail view
-Make sure the screen is centralized in the middle of the mechanism
AL675 UDC1 Actuator Lift
Inserting the shelf
Adjust the fixings on the shelf bracket to determine the height of the shelf. Change the height of the shelf so that it fills the void neatly and sits flush to the top surface
Installation: Stage 6
-Slide the shelf into position under the screen and on top of the base shelf
-Secure into place through the middle holes on both sides
-Optional - Use bolts in the corners to push up and level the shelf.
Base shelf
Optional adjustment fixings
Fixing hole
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AL675 UDC1 Actuator Lift
Connecting the push bar
-Stick the felt pad onto the underside of the lid so it’s in-line with the push
Installation: Stage 7
bar.
-Make sure that when the mechanism opens the push bar is in contact with the felt pad
Adjust the push bar so when the screen is in the lN position the push bar is just short from touching the underside of the lid
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AL675 UDC1 Actuator Lift
Final checks
Final movement. Make sure the unit runs smoothly and that the push bar hits and then runs along the felt pad.
-Make sure that the lid doesn’t fall back over its self when the unit opens.
-Product is level and square in the cabinet
-The mechanism runs smoothly and to the stored positions
Installation: Stage 8
The mechanism movement should look like this:
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AL675 UDC1 Actuator Lift
S
LQV
568A 568B
1 12V SUPPLY 12V SUPPLY - CURRENT LIMITED W/G W/O
2 12V LATCH
When 12V attached, device will go OUT.
When 12V removed device will go IN.
GO
3GROUND GROUND W/OW/G
4 PIN 4 NOT USED BL BL
5 DEVICE LATCH
Momentary short to GROUND (pin 3), stops
device in current position.
W/BL W/BL LED 4
6 DEVICE STOP
Momentary short to GROUND (pin 3), stops
device in current position.
O G LED 3
7 DEVICE OUT
Momentary short to GROUND (pin 3), makes
device go OUT.
W/BR W/BR LED 2
8 DEVICE IN
Momentary short to GROUND (pin 3), makes
device go IN.
BR BR LED 1
PIN
DESCRIPTION
ACTION
WIRE / CABLE
CONTACT CLOSURE
LED INDICATOR
Contact Closure
- Use an RJ45 connector in the appropriate socket on the control box to operate via contact closure
Installation: Electrical Connection
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AL675 UDC1 Actuator Lift
IR Controls
General Wiring
Installation: IR Control
RJ11 Connection for RS232
RJ45 Connection for Contact Closure
IR Input Jack
IR LED
In - Lowers
the screen to
stored position
DC1
Low voltage power output for motor drive. LED’s to show operation of limit switches and positional counters
Out - Raises
the screen to
stored position
Stop - Will stop the operation at
any point
AC Mains Power Input
AC Mains Power Output
Replacing batteries
Safety Note
When the mechanism is moving, if any button is pressed apart from those already assigned, the mechanism will stop immediately.
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Future Automation IR Remote
Controller needs x2 AAA batteries which
are provided within the packaging
Storing positions
Press STORE + STORE + C to set
height, current position will be stored
after lift has fully lowered uninterrupted.
An interruption of this movement will
cancel height setting.
Press STORE + STORE + B to clear
set height.
AL675 UDC1 Actuator Lift
RF Controls
The RF aerial is integrated into the circuit board.
Installation: RF Control
If power is cut the
mechanism can only
go down.
Press - Stops
-Press limit button for under 5 seconds, nothing will happen.
-Press & hold for 5-10 secs (LED will flash) once released, current position will be stored after lift has fully lowered uninterrupted.
-Press & hold for 10 secs + (LED will stay on) once released,
Moves
mechanism
UP
mechanism
RF Remote Control
Moves
mechanism
DOWN
Press - Stops
mechanism
Storing positions
stored position is cleared.
Mechanism Output Power Supply
It is possible for the power to the screen to be switched by the
control box. Use this connector to take power to the screen.
Earth
Live
Neutral
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AL675 UDC1 Actuator Lift
SLQV
RS232
- Use an RJ25 connector in the socket marked RS232 on the control box to operate using RS232
Details
Baud rate: 9600 Stop bit: 1 Parity: None Databits: 8
PIN 3: GROUND TO PIN 5: GROUND
PIN 4: GROUND TO PIN 5: GROUND
IMPORTANT
Ensure protocol is entered exactly as written.
Trouble Shooting:
RJ25 9 PIN D
PIN 1: RX TO PIN 2: TX
PIN 6: TX TO PIN 3: RX
Protocol Action
fa_in Carriage Return (Enter ) Device IN
fa_out Carriage Return (Enter ) Device OUT
fa_stop Carriage Return (Enter ) Device STOP (At any position)
Pin 1: RX
Pin 6 : TX
Pin 3 & 4: GROUND
Pin 2: TX
Pin 3: RX
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Pin 5: GROUND
AL675 UDC1 Actuator Lift
SymptomCause RemedyPage
IR receiver not plugged in
Connect IR receiver into 'IR IN' on
interface
15
Remote control or batteries
faulty
Replace batteries or remote 15
Control unit faulty Contact manufacture
Lid falls back when open Incorrect cabinet dimensions Check cabinet dimensions 13
Rubbing noise when opening
Push bars not at equal
distance from flap
Re-position push bar 12
Remote control faulty or
batteries
Replace batteries or remote 15
Procedure not followed
correctly
Refer to instructions 15
Lift not working
Unable to store positions
Actuator lift 675 - Trouble shooting guide
Having problems? - Check the following:
1. Are all the connections correct?
2. Is the mechanism being operated correctly?
Technical overview:
If the mechanism does not operate correctly, check the items listed in the table below. Should the problem persist, there may be a malfunction. If this is the case, disconnect the mains power immediately and contact your installer.
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AL675 UDC1 Actuator Lift
AL675
Product Dimensions
(W,D,H When Closed)
700x150x700 [27.6x5.9x27.6"]
Weight (Kg) 20Kg [44.1lb]
Power Consumption Max 100W
Power Consumption
On Standby
3W
Lifting Capacity (Kg) 50Kg [110.2lb]
Standard Colour Black
Max Television Size (W,H) 1200x660mm [47.2x26"]
Control
IR Remote, RF Remote &
Contact Closure
Power Supply 240V or 110V
Control Of 3rd Party Product
No
Output Power Supply No
DC Motor Supply (W,D,H) 115x280x50mm [4.5x11x2"]
Control Box Size (W,D,H) 56x85x35mm [2.2x3.3x1.4"]
Shipping Details
Dimensions (W,D,H)
800x300x750mm
[31.5x11.8x29.5"]
Weight (Kg) 25Kg [55.1lb]
A general technical overview of the AL675 actuator lift.
Notes...
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Future Automation
Unit 2 Kimpton Enterprise Park Claggy Road Kimpton Hertfordshire SG4 8HP United Kingdom
Tel: +44 (0) 1438 833 577 Fax: +44 (0) 1438 833 565 Email: info@futureautomation.co.uk
www.futureautomation.co.uk
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