FuturaSun FU P Series, FU M Series Safety And Installation Manual

INSTALLATION
MANUAL
Photovoltaic Module FU XXX P / M
Author: FuturaSun
Document name: Installation_manual_FuturaSun_2017
Revision date: 07.08.2017
CONTENTS
1. General Information ..................................................................................................................... 3
2. Disclaimer of Liability ................................................................................................................... 4
3. IEC 61215 & 61730 certifications ................................................................................................. 4
4. Limited Warranty .......................................................................................................................... 4
5. Module Specification .................................................................................................................... 4
6. Safety Precautions ....................................................................................................................... 4
7. Installation .................................................................................................................................... 5
8. Use and Maintenance .................................................................................................................. 8
9. Packaging, Handling and Storage of Modules ............................................................................. 9
10.Temperature coefficients………………..………………………………….………………………….11
FuturaSun srl – The specifications in this manual are subject to revisions without further notice
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1. General Information
East
b
South
Fig.2
The photovoltaic (PV) modules, FU XXX P, FU XXX M, (hereafter “FU XXX”) are devices that produce electrical energy by converting the sunlight’s radiation reaching their surface, when appropriately exposed, into continuous/direct current (DC).
The FU modules are intended to be used in photovoltaic module systems connected to the electrical grid. It is also possible to use them in battery powered photovoltaic module systems (stand alone).
The rated currents at Standard Test Conditions (STC) of the FU modules are variable depending on the model and the relative power rating, as indicated in the respective technical data sheets. Most of the electrical parameters of the modules, specified in the datasheets, are determinable only by using special instrumentation in the laboratory; therefore, only some of them are measurable outside of a lab, using common instrumentation
(voltmeter, AM meter, solarimeter/pyranometer).
It is possible, following very precise procedures, to carry out electrical measurements of voltage and current as snapshots, which enable you to monitor the operation of the modules and determine possible, although rare, anomalies.
The electrical output parameters for FU modules, of technical importance during the operation, installation and maintenance, are the following:
Voltage at open circuit (Voc) with tolerance of ± 4%
Current at short circuit (Isc) with tolerance of ± 5%
Voltage at point of maximum power (Vmpp)
Current at point of maximum power (Impp)
Power (P
Solar radiation in W/m2 at the time
Temperature of the modules
The general performance of the modules is heavily dependent on the intensity of the incident solar radiation, as illustrated in Fig.1. Acheiving maximum performance requires proper installation, with the modules oriented towards the South and their surface exposed as perpendicularly possible to the incident rays of the sun; furthermore, avoiding any shading caused by obstacles in and around the area of installation.
with tolerance of ± 3%
max)
Fig. 1: IV curve at different irradiance
A high ambient temperature and therefore, an increased operational temperature of the modules, also contribute to a proportional reduction in electrical performance.
In order to optimize the production of electical energy of the modules, and therefore of the system connected to an electrical grid, it is the responsibility of the installer to make sure the modules are positioned as much as possible facing south, with the tilt angle (β) (inclination of the surface of the modules in respect to the ground, as shown in Fig.2) optimal for the type of desired application.
The tilt angle of ideal average throughout Italy is β = 30°; however, even the inclination typical the roof of a dwelling (β = 15-20°), being already an inclined plane, could make the angle acceptable, if not ideal, for the installation of coplanar modules on it (using a special standard structure for support).
Depending on the variation of the tilt angle of the modules with respect to the ground, or of their orientation in relation to facing south (Azimuth), there will be changes in the annual average amount of energy produced by the modules themselves, and therefore, of the plant connected to the network to which they are linked.
FuturaSun srl – The specifications in this manual are subject to revisions without further notice
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Fig. 2: Orientation Vs. Azimuth
East
b
South
2. Disclaimer of Liability
Since the methods of system design, installation techniques, handling and use of this product are beyond company control; FUTURASUN does not assume responsibility and expressly disclaims liability, for loss, damage or expense resulting from improper installation, handling or use.
3. IEC 61215 & 61730 certifications
This product meets or exceeds the requirements set forth by IEC 61215 and 61730 for PV Modules. These standards cover flat-plate PV modules and panels intended for installation on buildings or those intended to be freestanding. This product is
not intended for use where artificially concentrated sunlight is applied to the module.
4. Limited Warranty
Please refer to FUTURASUN General Terms and Conditions of Sale for details of the modules’ limited warranty. Failure to comply with this Safety and Installation Manual will invalidate FUTURASUN Warranty for the PV modules as stated in the General Terms and Conditions of Sale.
5. Module Specification
Please refer to the technical datasheet for the module FUTURASUN FU XXX respectively for electrical performance data. These electrical data are measured under Standard Test Conditions (STC) of 1000 W/m2 irradiance, with Air Mass (AM) of 1.5 spectrum, and a cell temperature of 25°C.
6. Safety Precautions
Installation should be performed only by authorized personnel!
Module installation must be performed in compliance with the latest IEC code (CEI in Italy)
Within the modules, there are no user serviceable parts. Do not attempt to repair any
part of the modules. Contact your module supplier if maintenance is necessary
In order to reduce the risk of electric shock, prior to installing the modules, remove metallic jewelry and use insulated tools during installation.
Do not expose the modules to artificially concentrated sunlight!
Do not stand on, drop, scratch, or allow objects to fall on the modules.
Do not lift the modules at the connectors or junction box!
Do not install or handle the modules when they are wet or during periods of high winds.
Do not use oil-based lubricants on any part of the junction box as this can cause long-term damage to the plastics.
Ensure that wire cable connections are routed in accordance with the junction box manufacturer’s recommendations. Incorrect routing of the wire cable can lead to stress damage to the junction box.
The minimum cable diameter for the modules intended for field wiring is 4 mm².
The PV connectors to mate with the modules should be MC4 compatible and qualified according to IEC 62852. The rated voltage of the connector should be 1500 V and the rated current ≥ 30 A. The cross section for the connector is 1 x 4,0 mm².
Do not leave cable connectors exposed in adverse climatic conditions. Water and dust deposits inside the cable connectors can cause long-term damage.
Broken module glass, a torn back sheet, a broken junction box or broken connectors are electrical safety hazards; consequently, contact with a damaged module can cause electric shock.
The total voltage of modules connected in series corresponds to the sum of the voltages of the single modules; whereas connecting the modules in parallel results in adding up the currents. Consequently, strings of inter­connected modules can produce high voltages and high currents and constitute an increased risk of electric shock and may cause injury or death.
For installation, maintenance, or before making any electrical connection or disconnection,
ensure all modules in the PV array are exposed to a light intensity that is less than 400 W/m2!! If necessary, the modules should
be covered with an opaque cloth or other material in order to shield them from exposure to light intensity greater than 400 W/m2.
FuturaSun srl – The specifications in this manual are subject to revisions without further notice
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