Futura 3589 Service Manual

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COMBO VENDOR
SERVICE MANUAL
If you have questions concerning the
information in the manual,
replacement parts, or the operation of
the vendor, note your machine’s
Model and Serial Numbers before
contacting:
VendNet
165 North 10th Street
Waukee, Iowa 50263 - USA
Parts: (888) 259-9965
Service: (800) 833-4411
Parts Fax: 515-987-4447
All Other: (888) 836-3638
E-Mail: Vendnet@vendnetusa.com
TABLE OF CONTENTS
INTRODUCTION .............................. 2
SPECIFICATIONS ............................. 3
VENDOR SET UP ............................. 4
UNPACKING ................................................... 4
INSTALLATION ................................................ 4
GROUNDING (EARTHING) & ELECTRICAL ........ 4
COMPONENT LOCATION ................................ 5
REFRIGERATION OPERATION ......................... 6
CARD READER ACCESS .................................... 6
LOADING SNACK PRODUCTS .......................... 7
SPIRAL AND TRAY ADJUSTMENT .................... 7
SPIRAL TIMING ............................................... 7
PRODUCT PUSHERS ........................................ 7
LOADING BEVERAGE PRODUCTS .................... 8
LOADING COIN MECHANISM.......................... 9
BILL VALIDATOR OPERATION (OPTIONAL) ...... 9
SALES MODE .................................. 9
DISPLAY CREDIT - ELECTRONIC PRICING ......... 9
"USE EXACT CHANGE" LED OPERATION .......... 9
The Model and Serial numbers are needed for you to obtain quick service and parts information for your vendor. The numbers are given on the identification plate located on the back of the vendor. Write them into the spaces below for your records.
"MAKE ANOTHER SELECTION" LED
OPERATION .................................................... 9
VEND CYCLE ................................................. 10
CHANGE RETURN ......................................... 10
DEX CAPABILITY (OPTION) ........... 10
BEVERAGE AREA OPERATION ....... 11
SOLD OUT VEND SEQUENCE ......................... 11
SERVICE MODE ............................. 12
SERVICE MODE BUTTTON ............................. 12
KEYPAD OPERATION ..................................... 12
PROGRAMMING .......................... 12
TUBE FILL AND DISPENSE COINS MODES ..... 12
MOTOR COUNT MODE ................................. 13
OPTIONS MENU ........................................... 13
FORCE VEND OPTION ................................. 13
BILL ESCROW OPTION ................................ 13
MULTI VEND OPTION ................................. 14
FREE VEND OPTION .................................... 14
FAST CHANGE ............................................. 14
OPTICS OPTION .......................................... 15
POS MESSAGE............................................. 15
TEMPERATURE SETPOINT ........................... 15
CONFIGURATION MENU .............................. 16
VENDOR CONFIGURATION ......................... 16
VENDOR SPACE-TO-SALES .......................... 16
PRICING ........................................................ 17
PRICE ALL SELECTIONS ................................ 17
PRICE BY ROW / TRAY ................................. 17
PRICE BY SELECTION ................................... 17
SET COUPON VALUE ................................... 18
SET TOKEN VALUE ...................................... 18
ACCOUNTING MODE .................................... 19
ADVANCED OPTIONS .................................... 21
TEST VEND SELECTION MODE ...................... 21
TEST VEND ALL SELECTIONS MODE .............. 21
DIAGNOSTICS MODE .................................... 22
PREVENTATIVE MAINTENANCE...... 25
PARTS ORDERING PROCEDURE ...... 25
BEFORE CALLING FOR SERVICE ...... 25
MODEL NUMBER: _______________
SERIAL NUMBER: _______________
INTRODUCTION
This manual contains instructions, service and installation guidelines for the Futura Combo Vendor. The Futura Combo Vendor is designed as a combination snack and beverage
merchandiser. The vendor is capable of dispensing a wide variety of snacks and beverages. The Futura Combo Vendor is equipped with an electronic control system. All vending
functions, pricing, and features are programmed through the controller. Changes can be made without any additional accessories or remote parts.
Selections can be priced individually from $.05 to $99.95 in five cent increments (US currency).
Accountability mode records Total Cash and Credit transactions and Total Vend cycles performed by the vendor. Information for individual selections, complete rows or total vendor can be compiled and used for inventory and ordering records.
Control System malfunctions are recorded and displayed when the vendor is placed in Service Mode. Non-functioning motors or selections are indicated. Each selection has an individual motor. When one selection motor fails the other selections are unaffected and will continue working.
The vending sequence is “first-in, first-out” for each selection, eliminating the need for stock rotation to ensure product freshness.
Read this manual thoroughly. Become familiar with the vendor’s components and features. The initial setup of a vendor is a very important step towards insuring that the equipment operates trouble-free. Carefully follow the instructions for the initial installation of the vendor to avoid service problems and minimize setup time.
Access to the service area of this vendor should be permitted only to individuals having knowledge and practical experience in vendor setup and loading, especially in areas of safety and hygiene.
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Width
34.5 inches (876mm)
Height
74.5 inches (1892mm)
Depth
31 7/32 inches (793) mm
Weight / Shipping Weight
551 lbs. (254kg) / 600 lbs. (272kg)
Snack Window Size
(tempered glass only)
22 17/32" X 25 1/4" X 1/8" Thick
(626mm X 641mm X 3mm)
Live Display Window Size
(tempered glass only)
9 1/4" X 25 1/4" X 1/8" Thick
(235mm X 641mm X 3mm)
Trays
3
Total Selections
20
Snack Selections
5
Medium Snack Selections
6
Candy Selections
9
Standard Capacity (may vary)
225
Live Display Selections
9
Live Display Can Selections
4
Can Capacity
80
Live Display Bottle Selections
5
Bottle Capacity
56
Pre-Cool Area
10 (12oz. Cans)
Total Beverage Capacity (may vary)
136
Voltage
120 VAC
240 VAC
Cycle
60 Hz
50 Hz
Amperage
2.5A/300W
1.25A/300W
Transformer
120 VAC to 24 VAC
240 VAC to 24 VAC
MDB Version
Industry Standard MDB
Coin Mechanisms, Bill Validators and Card
Readers
(OPTIONALLY EQUIPPED)
International
Domestic
Location
Suitable for indoor use only. This appliance is not suitable for installation in an area where a water jet could be used.
Sound Level
Produces less than 70 dBA during normal operation.
Recommended
Operating
Temperature
Between 32° and 100° F° (0° and 37.8° Celsius)
SPECIFICATIONS
DIMENSIONS
STANDARD SNACK TRAY CONFIGURATION (MAY VARY)
STANDARD BEVERAGE TRAY CONFIGURATION (MAY VARY)
ELECTRICAL
COINAGE (NOTE: DOLLAR BILL VALIDATOR AND/OR CARD READER IS OPTIONAL)
VENDOR OPERATION
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VENDOR SET UP
NOTE: If the power supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly
qualified individual in order to avoid hazard.
NOTICE: The vendor must be level and there must be a minimum of 4” between the back of the vendor and the wall
for proper air flow.
UNPACKING
This vendor was thoroughly inspected before leaving the factory and the delivering carrier has accepted responsibility for this vendor. Note any damage or irregularities at the time of delivery and report them to the carrier. Request a written inspection report from the claims inspector to file any claim for damage. File the claim with the carrier (not the manufacturer) within 15 days after receipt of the vendor.
CAREFULLY REMOVE THE OUTSIDE PACKING MATERIAL BEING CAREFUL NOT TO DAMAGE THE VENDOR’S FINISH OR EXTERIOR. INSPECT THE VENDOR FOR CONCEALED SHIPPING DAMAGE. REPORT ANY DAMAGE HIDDEN BY THE SHIPPING MATERIAL DIRECTLY TO THE DELIVERING CARRIER ON A HIDDEN DAMAGE REPORT.
INSTALLATION
Position the vendor in its place of operation. Make sure to level the vendor by placing a bubble level on the top of the machine and adjusting the vendor leg levelers. Position the vendor so the power cord easily reaches the power outlet or receptacle (DO NOT USE AN EXTENSION CORD). Check that the door will open fully without interference.
Retrieve the vendor keys from the coin return cup. Open outer door and remove all internal packing material.
GROUNDING (EARTHING) & ELECTRICAL
NOTE: SEE SAFETY MANUAL
Consult local, state, and federal codes and regulations before installing the vendor. Refer to the Safety Installation Guidelines document found in the service package
shipped with your vendor. Before connecting the vendor, the integrity of the main electrical supply must be
checked for correct polarity, presence of ground (earth) and correct voltage. These checks should be repeated at six-month intervals with the routine safety electrical testing of the vendor itself.
If the receptacle is not properly grounded or polarized, contact a licensed electrician to correctly polarize and/or ground the receptacle to ensure safe operation.
For proper operation of any equipment utilizing electronically controlled components, the equipment should be placed on an isolated, or dedicated, noise-free circuit properly polarized and grounded. Use of a surge suppressor is recommended for locations where electrical noise is present.
After all set up has been completed turn on the Power Switch (see Component Locations diagram later in manual).
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CONTROL
BOARD
DOLLAR BILL VALIDATOR
(OPTIONAL)
COIN
MECHANISM
POWER SWITCH -
(SEE FIG. 1 BELOW)
TURN OFF POWER
WHEN SERVICING
VENDOR
COIN BOX
BEVERAGE DOOR
LATCH
(SEE FIG. 2 BELOW)
SERVICE MODE
BUTTON
(SEE FIG. 3 BELOW)
AIR INTAKE - UNDER CABINET - KEEP
SCREEN CLEAN - CLEAN MONTHLY
DOOR
SWITCH
LIVE DISPLAY
(SEE FIG. 4 BELOW)
SERVICE MODE
BUTTON
FIG. 3
POWER SWITCH
FIG. 1
FIG. 2
PRESS THE HANDLE END AND ROTATE CLOCKWISE TO OPEN THE INNER DOOR.
TO CLOSE THE INNER DOOR, ROTATE COUNTER CLOCKWISE TILL THE HANDLE SNAPS INTO THE STOPPER BRACKET
OPEN
LIVE DISPLAY
COVER
BEVERAGE DELIVERY
TELEMETER, PART OF G8/G9 CARD READER
(OPTIONAL)
INSIDE VIEW - DOOR SHOWN OPEN
PRODUCT
DEFLECTOR
REMOVE WING NUT AND LIFT UP DISPLAY COVER TO LOAD PRODUCTS INTO LIVE
DISPLAY.
RE-INSTALL WING NUT TO
HOLD DISPLAY COVER AND
PRODUCTS IN PLACE
FIG. 4
COMPONENT LOCATIONS
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REFRIGERATION OPERATION
2 X #6-20 Screws
FIG. 1
2 X #8-32 Nuts
FIG. 2
COIN MECH MOUNT TOP
COIN MECH MOUNT BOTTOM
FIG. 3
CARD READER
2 X #8 Screws
FIG. 4
NOTICE: There must be a minimum of 4” between the back of the vendor and the wall for proper air flow.
NOTICE: DO NOT MAKE LARGE ADJUSTMENTS TO THE FACTORY TEMPERATURE SETTING. DOING SO MAY
RESULT IN A FREEZ UP OF THE EVAPORATOR COIL AND/OR BEVERAGES. PROLONGED FREEZE UPS WILL
CAUSE THE REFRIGERATION TO OVERHEAT AND MAY CAUSE PERMANENT DAMAGE TO THE SYSTEM.
CLEAN SCREEN UNDER CABINET MONTHLY
The Vendor's refrigeration system will operate trouble-free for many years and with highest efficiency with proper operation and maintenance. It is critical that the machine be positioned with a minimum of a 4" space between the back of the machine and the wall. Also, it is critical that the bottom screen and refrigeration compartment be kept clean. Clean/vacuum the screen under the cabinet monthly.
CARD READER ACCESS
Please follow below steps to access the Card Reader.
1. Turn OFF power to the machine and then unplug the coin mech harness.
2. Remove coin chute by unscrewing 2 X #6-20 screws. (This step is required to access #8 nuts for next step). See FIG. 1
3. Keeping the coin mech on coin mech mount bracket, unscrew 2 X #8-32 nuts at the top and 2 X #8 screws at the bottom of coin mech mount bracket. See FIG 2 & 3.
4. Remove coin mech mount bracket to access the Card Reader. See FIG. 4
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ADJUST SPIRAL END POSITION BY PINCHING
SNAP TABS OF SPIRAL COUPLING ON BACK
OF MOTOR - PULL OUT OF MOTOR THEN
SNAP BACK INTO DESIRED POSITION
IF AFTER ADJUSTING THE SPIRAL END THE
PRODUCT STILL DOESN'T FALL OFF TRAY … SNAP
PROVIDED PRODUCT PUSHERS ONTO END OF
SPIRALS TO ENSURE PRODUCT WILL FALL
ADJUST SPIRAL END POSITION FOR SUCCESFUL VEND.
MOST PRODUCTS VEND PROPERLY AT THE
6:00 (0'CLOCK) SETTING
SHOWN ABOVE
ADJUST SPIRAL
COUNTER
CLOCKWISE FOR
THICKER PRODUCTS
(i.e. 3:00 (0'CLOCK))
ADJUST SPIRAL
CLOCKWISE FOR
THINNER PRODUCTS
(i.e. 7:00 (0'CLOCK))
LOADING SNACK PRODUCTS
Lift the tray up slightly and pull forward until the tray stops then tilt down for ease of loading.
Load product from front to back making sure all items fit freely between the spirals. Do not attempt to force oversized products or packages into the spaces. Do not skip a space. Place the product on the bottom of the compartment on the spirals with the labels facing the front of the vendor for easy identification by the customer.
To vend properly the product must be wider and taller than the diameter of the spiral being used. Undersized products may cause vend problems.
SPIRAL AND TRAY ADJUSTMENT
The shape, size and thickness of a product affect how well it falls off the tray. Most products can be vended successfully when the spiral end is positioned at 6 o’clock. If vending problems occur with spiral ends at the standard 6 o’clock position, adjust the drop-off either by retiming the spiral or installing a Product Pusher.
SPIRAL TIMING
Each spiral can be rotated in 45º (degree) increments for a different drop-off point. Most products can be vended successfully when the spiral end is positioned at the
position of 6 o’clock.
The general rule is: The narrower the product, the higher the timing.
Thick Products - 4-6 o’clock Most products – 6 o’clock Thin Products - 6-8 o’clock
To change the spiral end position:
1. Remove the tray to have access to the back of the motors.
2. Pinch the snap tabs of the spiral coupling and push out until it separates from the motor.
3. Rotate the spiral to the desired position and reinsert the spiral coupling into the motor.
4. Make sure the spiral coupling snaps fully into the motor as shown.
5. Replace the tray and test vend the selection to make sure product vends correctly.
PRODUCT PUSHERS
If the product still will not vend properly after re-timing of the spiral then install a Product Pusher. The Product Pushers are provided in the service package of the vendor. Snap onto spirals only as necessary as shown.
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PUSH IN ON TRAY LATCHES ON BOTH SIDES AND PULL OUT TO LOAD
IMPORTANT:
LOAD BOTTLED PRODUCTS
CAP DOWN AND
TILTED BACK AS SHOWN
Pre-Cool Area
For 12 oz. Cans
LOAD CANS HORIZONTALLY
AS SHOWN WITH CAN TOP
ORIENTED TO RIGHT
(HINGE) SIDE
LOADING BEVERAGE PRODUCTS
Push in on latches simultaneously on both sides of trays then pull forward until the tray stops to load. Load product from front to back making sure all items fit freely between the spirals. Do not attempt to force oversized products into the
spaces. Do not skip a space. Place the product on the bottom of the compartment on the spirals. To vend properly the product must be wider and taller than the diameter of the spiral being used. Undersized products may cause vend problems.
Load bottle products cap down in bottle trays as shown. Load cans horizontally. See page 11 to identify which selections are 16 oz. only and which selections are 12 oz. only
8 4223074.001 F u t ura Service Manua l R E V A
PRESS SERVICE
MODE BUTTON
AND ENTER
TUBE FILL
MODE (PRESS 1)
LOADING COIN MECHANISM
INSERT COINS THROUGH
FRONT DOOR COIN INSERT
TO FILL COIN TUBES
NOTE: When using the Bill Validator, having the coin tubes full will provide the best bill acceptance operation.
The Coin Mechanism must be loaded with a minimum of one roll each of nickels, dimes and quarters in order for the vendor to operate properly. The coins need to be loaded into the coin mechanism by inserting them into the front coin insert. First enter the SERVICE MODE then enter the TUBE FILL MODE (See SERVICE MODE instructions, pg.12).
Each tube should be kept loaded with at least one roll of coins. This will ensure the coins are above the tube low level sensors. Once the tubes are loaded the Dollar Bill Validator (if equipped) will accept bills. If one or more of the coin tubes fall below the low level sensor the Dollar Bill Validator may stop accepting bills and the front display will light the "EXACT CHANGE ONLY" indicator LED.
Alternatively, you can load the coins into the slots above the respective coin tubes. This is not the preferred method. By using TUBE FILL mode the control board can then accurately determine coin levels.
On some Coin Mechanisms there are buttons above each tube to dispense the coins (may vary depending on which coin mechanism that is used). The coins can also be dispensed within the Service Mode described later.
More advanced and brand specific Coin Mechanism operating instructions can be obtained on the Service portion of the website listed at the beginning and end of this manual
BILL VALIDATOR OPERATION (OPTIONAL)
To remove the bills from the Dollar Bill Validator push the tab on the top of the bill box and lift up. To clear jams or cleaning unlatch lower unit as shown. Dollar Bill Validator cleaning instructions as well as more advanced service information can be obtained on the Service portion of the website listed at the beginning and end of this manual.
SALES MODE
The vendor automatically defaults to Sales Mode after it is turned on. In the Sales Mode, the vendor accepts money deposits, pays out change and dispenses product to the customer.
DISPLAY CREDIT - ELECTRONIC PRICING
This vendor is equipped with the Electronic Pricing feature. The customer verifies the price by pressing the selection number (i.e. 22) before inserting money. If a selection is made and credit has not been established, the price for that selection is displayed and will flash. When money or credit is accepted, then the amount of credit is displayed.
"USE EXACT CHANGE" LED OPERATION
If the coin levels in the coin mechanism tubes are below the low-level sensors, the indicator LED next to USE EXACT CHANGE” will illuminate. This indicates the Coin Mechanism does not have enough coins in the coin mech tubes to make change. This also indicates that the Dollar Bill Validator may be disabled until change can be made.
"MAKE ANOTHER SELECTION" LED OPERATION
If a selection is made that is not available (i.e. 79 is not a good selection) or if there is a selection motor failure the indicator LED next to MAKE ANOTHER SELECTIONwill illuminate. If this is a motor failure the controller will display which motor has failed upon entering the Service Mode (described later in this manual).
9 4223074.001 F u t ura Service Manua l R E V A
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