Furuno USA 9ZWRTR086A, 9ZWRTR087A, 9ZWRTR085A Users Manual

Page 1
Installation Manual
MARINE RADAR FR-8062/8122/8252
SYSTEM CONFIGURATION ............................................................................................................... ii
EQUIPMENT LISTS..............................................................................................................................iv
1. MOUNTING................................................................................................................................. 1-1
1.1 Antenna Unit.......................................................................................................................... 1-1
1.2 Display Unit......................................................................................................................... 1-12
2. WIRING....................................................................................................................................... 2-1
2.1 Standard Wiring..................................................................................................................... 2-1
2.2 Wiring the Power Supply Unit ............................................................................................... 2-2
2.3 Port for External Devices ...................................................................................................... 2-4
3. SETTING UP THE EQUIPMENT................................................................................................ 3-1
3.1 Setting Language.................................................................................................................. 3-1
3.2 Opening the Installation Menu .............................................................................................. 3-2
4. OPTIONAL EQUIPMENT............................................................................................................ 4-1
4.1 ARP Kit ARP-11..................................................................................................................... 4-1
4.2 External Monitor.................................................................................................................... 4-3
4.3 Remote Display..................................................................................................................... 4-5
4.4 External Buzzer..................................................................................................................... 4-7
PACKING LIST, INSTALLATION MATERIALS, SPARE PARTS .....................................................A-1
OUTLINE DRAWINGS......................................................................................................................D-1
INTERCONNECTION DIAGRAMS...................................................................................................S-1
www.furuno.co.jp
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
Page 2
(
A
9-52, Ashihara-cho, Nishinomiya, 662-8580, JAPAN
Telephone: +81-(0)798-65-2111 Fax: +81-(0)798-65-4200
All rights reserved.
Printed in Japan
Pub. No. IME-35390-H
AKMU)
FR-8062/8122/8252
(Elemental Chlorine Free)
The paper used in this manual is
elemental chlorine free.
FURUNO Authorized Distributor Dealer
:SEP. 2005
H :MAR. 31, 2011
Page 3
SAFETY INSTRUCTIONS
CAUTION
Read these safety instructions before you operate the equipment.
WARNING
CAUTION
Warning, Caution
ELECTRICAL
SHOCK
HAZARD
Construct a suitable service platform from which to install the antenna unit.
Serious injury or death can result if someone falls from the radar mast.
Turn off the power at the mains switchboard before beginning the installation.
Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed.
Observe the following compass safe distances to prevent deviation of a magnetic compass.
Display unit
Antenna unit FR-8062 (24 rpm)
FR-8062 (48 rpm)
FR-8122
FR-8252
Power supply unit
Indicates a condition that can cause death or serious injury if not avoided.
Indicates a condition that can cause minor or moderate injury if not avoided.
Prohibitive Action
WARNING
Do not open the equipment unless totally familiar with electrical circuits and service manual.
Only qualified personnel should work inside the equipment.
Wear a safety belt and hard hat when working on the antenna unit.
Serious injury or death can result if someone falls from the radar mast.
CAUTION
Standard
0.95 m
1.95 m 1.25 m
1.90 m 1.20 m
1.10 m 0.70 m
1.80 m 1.15 m
0.80 m 0.50 m
Steering
0.60 m
Mandatory Action
WARNING
Radio Frequency Radiation Hazard
The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance.
Distances at which RF radiation levels of 100 and 10 W/m2 exist are given in the table below.
Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution.
MODEL
FR-8062 XN-12A (4')
FR-8062 XN-13A (6')
FR-8122 XN-12A
FR-8122 XN-13A
FR-8252 XN-12A
FR-8252 XN-13A
Distance to
100 W/m
point
0.4 m
0.4 m
2
Distance to
10 W/m
2
point
0.9 m
0.7 m
2.1 m
1.9 m
4.6 m
3.1 m
i
Page 4
SYSTEM CONFIGURATIONS
A A
FR-8062/8122
ANTENNA UNIT RSB-0073-085A-XN12A/XN13A: FR-8062 RSB-0073-086A-XN12A/XN13A: FR-8122
Auto Plotter
ARP-11
(built in display unit)
100/110/ 115/220/ 230 VAC, 1
12-24 VDC
AC-DC Power Supply
φ
PR-240
Remote
Display
Commercial Monitor
(SVGA or better)
Category of units
ntenna unit: Exposed to weather ll other units: Protected from weather
RGB
DISPLAY UNIT RDP-150
Gyro
Converter
AD-100
Heading Sensor
PG-1000
NMEA
DEVICE
NMEA
DEVICE
External
Buzzer
OP03-136
: Optional equipment
Gyrocompass
ii
Page 5
FR-8252
ANTENNA UNIT RSB-0073-087A-XN12A/XN13A
POWER SUPPLY UNIT PSU-008
100/110/ 115/220/ 230 VAC, 1
12-24 VDC
AC-DC Power Supply
φ
Remote
Commercial Monitor
(SVGA or better)
Auto Plotter
ARP-11
(built in display unit)
PR-240
Display
RGB
DISPLAY UNIT RDP-150
Converter
AD-100
Heading Sensor
PG-1000
NMEA
DEVICE
NMEA
DEVICE
External
Buzzer
OP03-136
Gyro
Gyrocompass
Category of units Antenna unit: Exposed to weather All other units: Protected from weather
: Optional equipment
iii
Page 6
EQUIPMENT LISTS
Standard Supply
Name Type Code No. Qty Remarks
XN12A-RSB-0073-085A
XN13A-RSB-0073-085A
XN12A-RSB-0073-086A
Antenna unit
XN13A-RSB-0073-086A
XN12A-RSB-0073-087A
XN13A-RSB-0073-087A
Display unit RDP-150 - 1
Power supply unit PSU-008 - 1 For FR-8252
CP03-30801 008-552-960 1 For antenna unit
CP03-30700 000-090-471
CP03-30710 000-090-472
CP03-30720 000-090-473
Installation materials
Spare parts SP03-15401 008-553-040 1
CP03-30730 000-090-474
CP03-30500 000-083-620
CP03-30510 000-083-621 15 m signal cable for FR-8252
CP03-30520 000-083-622 20 m signal cable for FR-8252
CP03-30530 000-083-623 30 m signal cable for FR-8252
CP03-30900 000-090-464
-
-
-
-
-
-
FR-8062, 1255 mm, 24/36/48 rpm
FR-8062, 1795 mm, 24/36/48 rpm
FR-8122, 1255 mm, 24/36/48 rpm
1
FR-8122, 1795 mm, 24/36/48 rpm
FR-8252, 1255 mm, 24/36/48 rpm
FR-8252, 1795 mm, 24/36/48 rpm
10 m signal cable for FR-8062/8122
15 m signal cable for FR-8062/8122
1
20 m signal cable for FR-8062/8122
30 m signal cable for FR-8062/8122
10 m signal cable for FR-8252
1
CP03-30901 & power cable for display unit
15A fuse, 3pcs and 10A fuse, 3pcs
iv
*: See lists on the back of this manual.
Page 7
Optional Supply
Name Type Code No. Remarks
External buzzer OP03-136 000-086-443 See ch. 4. AC-DC Power Supply PR-240 - For AC ship’s mains
MJ-A7SPF0007-0 50C
MJ-A6SPF0003-0 50C
MJ-A6SPF0007-1
Cable assy.
Auto plotter ARP-11 008-523-050 See ch. 4. Installation materials CP03-31001 008-556-830 Installation materials for remote
RGB kit OP03-195 008-553-110 See ch. 4. Remote controller RCU-019 000-090-945 With 5 m cable
00C MJ-B24LPF0008-
100 MJ-B24LPF0008-
200 MJ-B24LPF0008-
300
000-144-418-10
000-154-054-10
000-159-695-10 For compass, 10 m
000-145-125 10 m for remote display
000-145-126 20 m for remote display
000-145-127 30 m for remote display
w/7P plug at one end, 5m
w/6P plug at one end, 5 m
display, see ch. 4.
v
Page 8
This page intentionally left blank.
vi
Page 9
1. MOUNTING
1.1 Antenna Unit
Mounting considerations
The antenna unit is generally installed either on top of the wheelhouse or on the radar
mast on a suitable platform. Locate the antenna unit where there is a good all-round view. Any obstruction will cause shadow and blind sectors. A mast for instance, with a diameter considerably less than the horizontal beamwidth of the radiator, will cause only a small blind sector, but a horizontal spreader or crosstrees in the same horizontal plane as the antenna unit would be a much more serious obstruction; you would need to place the antenna unit well above or below it.
It is rarely possible to place the antenna unit where a completely clear view in all
directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting.
To lessen the chance of picking up electrical interference, avoid where possible routing
the signal cable near other onboard electrical equipment. Also avoid running the cable in parallel with power cables.
A magnetic compass will be affected if the antenna unit is placed too close to it. Observe
the compass safe distances mentioned in the SAFETY INSTRUCTIONS to prevent interference to a magnetic compass.
Do not paint the radiator aperture, to ensure proper emission of the radar waves.
When this radar is to be installed on larger vessels, consider the following points:
The signal cable run between the antenna and the display units comes in lengths of
10 m, 15 m, 20 m and 30 m.
Deposits and fumes from a funnel or other exhaust vent can adversely affect the
aerial performance and hot gases may distort the radiator portion. The antenna unit must not be mounted where the temperature is more than 70°C.
As shown in the figure below, the antenna unit may be installed on the bridge, on a common mast or on the radar mast.
(a) On bridge
(b) Common mast
Mounti ng methods
(c) Radar mast
1-1
Page 10
1. MOUNTING
Mounting procedure
Referring to the outline drawing at the back of this manual, drill five holes in the mounting platform: four holes of 15 mm diameter for fixing the antenna unit and one hole of 25-30 mm diameter for the signal cable.
Fastenin g t he radiator to the radiat o r bracket
For your reference, the antenna installation materials list appears in the packing list at the back of this manual.
1. Remove the radiator cap from the radiator bracket.
2. Coat contacting surface between the antenna radiator and the radiator bracket with silicone sealant as shown in the figure below.
RADIATOR BRACKET
(top view)
10mm
Coat hatched area with silicone sealant.
Coating the ant enna with silicone s ealant
3. Coat threaded holes on the antenna radiator with silicone sealant.
4. Grease the O-ring and set it to the radiator bracket.
5. Lay the antenna radiator on the radiator bracket.
6. Coat the radiator fixing bolts (4 pcs.) with silicone sealant. Fasten the antenna radiator to the radiator bracket with the radiator fixing bolts, flat washers and spring washers.
Antenna radiator
Coat threaded holes with silicone
O-ring
Radiator bracket
Flat washer
Spring washer
Hex head bolt (M8x30)
sealant.
Coat bolts with silicone sealant.
1-2
Fastening the radiator bracket to the antenna unit chassis
Page 11
1. MOUNTING
Mounting the antenna unit
The antenna unit can be mounted using the fixing holes on the outside (200x200 mm) or inside (140x150 mm) the antenna unit.
Using outside fixing holes of the antenna housing
Use the hex head bolts (supplied) to mount the antenna unit as below.
1. Lay the corrosion-proof rubber mat (supplied) on the mounting platform.
Rubber mat
Location of r ubber mat
2. Lay the antenna unit on the mounting platform, orienting it as shown in below.
BOW
STERN
Antenna uni t
CAUTION
Do not lift the Antenna unit by the radiator; lift it by the housing.
The radiator may be damaged.
1-3
Page 12
1. MOUNTING
3. Insert four hex bolts (M12x60, supplied) and seal washers (Ф30, supplied) from the top of the antenna housing, as shown below.
Hex bolt
Seal washer
Flat washer
Spring washer
Nut
Fixi ng the antenna unit chas s is
4. Pass flat washers (M12, supplied), spring washers (M12, supplied) and nuts (M12, supplied) onto hex bolts. Fasten by tightening nuts. Do not fasten by tightening the hex bolts; seal washers may be damaged.
Seal washer
Antenna
Rubber mat
Flat washer
unit
Mounting platform
Silicone sealant
How to fasten antenna unit to mounting platf or m
5. Coat flat washers, spring washers, nuts and exposed parts of bolts with anticorrosive sealant.
6. Prepare ground point on mounting platform (within 300 mm of ground terminal on antenna unit) using M6x25 bolt, nut and flat washer (supplied).
7. Run the ground wire (RW-4747, 340 mm, supplied) between the ground terminal and ground point.
1-4
Page 13
1. MOUNTING
8. Coat ground terminal and ground point with silicone sealant as shown below.
Hex bolt
Flat washer
Ground wire
Silicone sealant
Ground wire
GROUND
TERMINAL
OR
Weld here.
Flat washer
Spring washer
Hex nut
GROUND
POINT
Hex nut
Spring washer
Flat washer
Hex nut
Silicone sealant
Ground wire
antenna unit
How to coat gr ound point and ground terminal with silicone sealant
1-5
Page 14
1. MOUNTING
Using inside fixing holes of the antenna housing
This method requires removal of the RF unit in the antenna unit to access inside fixing holes. Use hex head bolts, flat washers, spring washers and nuts (local supply) to mount the antenna unit, confirming length of bolts.
1. Unfasten four antenna bolts on the cover to open the antenna unit.
2. Unfasten four screws on the RTB cover to remove it.
3. Unplug connector J827 and J834 on the RTB board.
4. Separate upper chassis from lower chassis by removing two hex head bolts (M8x25).
5. Remove RF unit by unfastening four hex head bolts.
Hex. bolt(M10X20)
Hex. bolt(M8X25)
Remove from cable clamp
J827, J834
Antenna uni t, opened
7. Lay the corrosion-proof rubber mat (supplied) on the mounting platform.
8. Fasten the lower chassis to the mounting platform with hex head bolts, spring washers, flat washers and nuts (local supply), and then coat flat washers, nuts and exposed parts of bolts with silicone sealant. Cut a slit in the rubber bushing and insert bolt into the bushing. Do not use seal washers.
9. Reassemble RF unit, cover and chassis.
10. Set four knob caps (supplied) into outside fixing holes.
11. Do steps 6-8 in “Outside fixing holes”.
1-6
Page 15
1. MOUNTING
Connecti n g the signal cable
Only the signal cable runs from the display unit (power supply unit in case of FR-8252) to the antenna unit. In order to minimize the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also, avoid running the cable in parallel with power cables. Pass the cable through the hole and apply sealing compound around the hole for waterproofing.
Fabricating the signal cable
This type of signal cable is used with other models of radar. For this model, the following fabrication is required.
1. Remove shrink tubing from the signal cable.
Remove shrink tubing.
2. Remove vinyl sheath approx. 50 mm.
Cut vinyl sheath approx. 50 mm.
Vinyl sheath
3. Wrap vinyl tape at the end of the vinyl sheath.
Braided shield
Vinyl tape
1-7
Page 16
1. MOUNTING
RTB board cover
Cable entry
Connecting the signal cable
1. Open the antenna cover by loosening four bolts, and then fix the stay.
Cable entry
RTB board cover
Antenna unit chassis, cover opened
2. Unfasten the cable gland assembly (plate, gasket, flat washer). The plate may be discarded.
3. Pass the signal cable with connector through the bottom of the antenna unit chassis. Pass the cable through the gland assembly as shown below.
Gasket support
Gasket
Flat washer
Cable entry
Passing the signal cable through the cable gland assembly
4. Fasten the gasket support with four bolts. Using one of the four bolts, fasten the crimp-on lug to the shield wire.
1-8
Page 17
1. MOUNTING
5. Fasten the shielded part of the signal cable with shield clamp (installation material) as shown below.
Signal cable
Fix shield wire with bolt.
Gasket support
How to fix signal cable in cable gland
6. Unfasten four screws to remove the RTB board cover.
7. Connect the plugs of the signal cable to the RTB board.
FR-8062, FR-8122: J821, J823, J824, J822 FR-8252: J821, J823, J824, J820
RTB board
J820
J823
J822
J824
J821
Connecting to the RTB board
8. Reattach the RTB board cover.
1-9
Page 18
1. MOUNTING
9. Attach three EMI cores to the signal cable as shown below.
EMI Core RFC-13 (2 pcs)
Antenna unit chassis, cover opened
10. Fix the signal cable with the cable clamp as follows.
a) Dismount the cable clamp plate and remove clamp and gasket.
EMI Core RFC-H13 (1 pc)
Remove gasket.
1-10
Cable clamp plate
Remove clamp.
Page 19
1. MOUNTING
b) Run the signal cable as shown below.
c) Fix the signal cable with cable clamp as shown below.
Cable clamp
RTB board cover
Top view
11. Release the stay and close the cover. Loosely fasten the antenna bolts; you will have to make some adjustments inside after completion of wiring.
Note: When closing the cover, set the gaskets to grooves in the bottom chassis, then
tighten bolts.
BOTTOM CHASSIS
GROOVE
GASKET
ANTENNA BOLT
Torque : 9.8 ±0.1 N m
.
1-1 1
Page 20
1. MOUNTING
1.2 Display Unit
The display unit can be mounted on a tabletop, on the overhead or flush mounted in a console or panel.
Mounting considerations
When selecting a mounting location for the display unit, keep the following in mind:
Keep the display unit out of direct sunlight.
The temperature and humidity at the mounting location should be moderate and stable.
Locate the unit away from exhaust pipes and vents.
The mounting location should be well ventilated.
Mount the unit where shock and vibration are minimal.
Keep the unit away from electromagnetic field generating equipment such as motors and
generators.
For maintenance and checking purposes, leave sufficient space at the sides and rear of
the unit and leave slack in cables. Minimum recommended space is shown in the outline drawing for the display unit.
A magnetic compass will be affected if the display unit is placed too close to it. Observe
the compass safe distances shown in the SAFETY INSTRUCTIONS to prevent disturbance to the magnetic compass.
1-12
Page 21
1. MOUNTING
Mounting procedure
T abletop mounting
Follow the procedure below to mount the display unit on a tabletop.
1. Fix the hanger by using four self-tapping screws (5x20).
2. Screw knob bolts in display unit, set it to the hanger, and tighten the knob bolts.
Fix with four self-tapping screws.
Hanger
Knob
Mounti ng dimensions of display unit
Overhead mounting Note: For the overhead mounting, reinforce the mounting location and secure the hanger,
with bolts, nuts and washers (local supply).
Attach two rubber cushions to the display unit as shown in the figure below. Then fix the unit with hanger.
Remove paper tape and attach.
Match the centers.
Rubber cushion
Match the edges.
1-13
Page 22
1. MOUNTING
Flush mounting
1. Prepare a cutout in the mounting location whose dimensions are as shown below.
2. Detach two rubber cushions from the display unit.
3. Insert the flush mounting sponge and four threaded rods from the rear side of the display
unit, and then set the display unit to the mounting location.
4. Fix the display unit by using four wing nuts from the rear side of the display unit.
Detach two rubber cushions.
Wing nut
Flush mounting sponge
292±1
200±0.5
Threaded rod
Flush mount ing of display unit
4-φ5
282±1.0 303±0.5
CUTOUT DIMENSIONS
1-14
Page 23
1. MOUNTING
1.3 Power Supply Unit
A power supply unit is shipped with the FR-8252, because of its high power consumption.
The power supply unit can be installed almost anywhere provided the location is dry, well-ventilated, sufficient maintenance space is provided and is installed within 5 m (cable length) from the display unit. To fix the unit, use four self-tapping screws (5x20).
Note: Do not install the power supply unit on the overhead; install it on the deck or
bulkhead.
260
22.5
239
13
190 ± 0.5
#100
333
370 ± 0.5
288
GND TERMINAL
CABLE ENTRY
2 - R3 FIXING NOTCH
2 - φ 6
FIXING HOLES
77
8
#200
#: Service space
Power supply unit
1-15
Page 24
1. MOUNTING
This page is intentionally left blank.
1-16
Page 25
2. WIRING
2.1 Standard Wiring
FR-8062/8122
MJ-B24LPF0012-xxx (10/15/20/30m)
Antenna unit RSB-0073
MJ-B24LPF0011-050 (5m)
FR-8252
Antenna unit RSB-0073
RW-9771 (10/15/20/30m)
Power supply unit PSU-008
VL3P-VV-S2X2C-AA050 (5m)
12-24 VDC
NMEA device
NMEA device
Heading sensor
External buzzer, PC
MJ-A7SPF0007-050C
MJ-A7SPF0007-050C
MJ-A6SPF0003-050C MJ-A6SPF0007-100C
MJ-A7SPF0007-050C
Display unit RDP-150
MJ-A3SPF0018-050ZC (5m)
12-24 VDC
2-1
Loading...