ELECTRICAL SHOCK HAZARD
Do not open the equipment
unless totally familiar with
electrical circuits and service
manual.
Only qualified personnel are allowed
to work inside the equipment.
Turn off the power at the
switchboard before beginning
the installation.
Fire or electrical shock can result
if the power is left on.
Do not install the equipment other
than the transducer where they may
get wet from rain or water splash.
Water in the equipment can result in
fire, electrical shock or equipment
damage.
Be sure no water leaks in at the
transducer installation site.
Water leakage can sink the vessel.
Also confirm that the transducer will
not loosen by ship's vibration. The
installer of the equipment is solely
responsible for the proper installation
of the equipment.
FURUNO will assume no esponsibility
for any damage associated with
improper installation.
Install the specified transducer
tank in accordance with the
installation instructions. If a
different tank is to be installed
the shipyard is solely responsible for its installation, and it
should be installed so the hull
will not be damaged if the tank
strikes an object.
The tank or hull may be damaged
if the tank strikes an object.
When assembling the hull unit,
fasten the shaft retainer and
fastening band with the torques
shown below.
Shaft retainer: 20 to 25 N•m
Fastening band: 6 to 8 N•m
If torques are less than the above,
water leakage may occur because
the shaft may loosen and fall.
Mandatory Action
Prohibitive Action
Warning, Caution
The operator must read the safety instructions before attempting to operate the equipment.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury.
WARNING
CAUTION
i
SAFETY INSTRUCTIONS
CAUTION
0.4 m0.3 m
CAUTION
0.3 m0.3 m
1.4 m0.9 m
Turn off the POWER switch on the
hull unit before manually raising or
lowering the transducer (with the
ratchet wrench).
Bodily injury can result if the rachet
wrench rotates unexpectedly, because
the raise/lower motor may start up.
Observe the following compass
safe distances to prevent
interference to a magnetic
compass:
Observing the following speed
limits when testing the equipment
at sea trial:
Exceeding above limits will damage
the equipment and void the warranty.
The zinc block near the
transducer must be replaced
yearly.
The junction between the transducer
and main shaft may corrode, which
can result in loss of the transducer or
water leakage inside the ship.
Replace the zinc block yearly.
Attach protective
earth
securely
to the ship's body.
The protective earth is required
to the transceiver unit and DC-AC
inverter (option) to prevent
electrical shock.
Processor
unit
Control
unit
DC-AC
inverter
Standard
compass
Steering
compass
ii
SYSTEM CONFIGURATION
Display Unit (MU-150HD, etc.)
(2 max.)
Processor Unit
CSH-5210-A
Control Unit
CSH-5211-A
Navaid
Current Indicator
AD Converter
Speed Log
E/S Interface
Remote Controller
Speaker
Hull Unit
CSH-5040-A, 600 stroke
CSH-5041-A, 400 stroke
: Standard supply
: Option/User supply
Transceiver Unit
CSH-5130-A-5L
Motion Sensor
MS-100
Pre-amplifier Unit
CSH-5020-A
100/115/200/220/240 VAC
1ø, 50 - 60 Hz
DC/AC
Inverter
TR-2451
24 VDC
24 VDC
Ship's Mains
iii
EQUIPMENT LISTS
Standard Supply
NameTypeCode No.QtyRemarks
Processor UnitCSH-5210-A-1
Control UnitCSH-5211-A-1
Transceiver UnitCSH-5130-A-5L-1
Pre-amplifier Unit CSH-5020-A-1
Hull UnitCSH-5040-A-1600 stroke
CSH-5041-A-400 stroke
Installation MaterialsCP10-05201006-910-9401For processor unit
CP10-05202006-904-8601For transceiver unit
CP10-05203006-904-8801For pre-amplifier unit
For cables, see the table below.
AccessoriesFP10-02701006-905-0301For control unit
Spare PartsSP10-02901006-907-7001For processor unit
Ex) Stroke: 600 mm; Frequency; 55 kHz; Steel tank, Shaft length, 2350 mm,
Type is CSH-5040-A-55-S-23.
Optional Supply
NameTypeCode NoQtyRemarks
DC-AC InverterTR-2451000-146-7741 set
E/S InterfaceVI-1100A000-023-0251 set
Retraction TankOP10-5000-019-2831 setMade of aluminum
SHJ-0001-2661-000-0121 setMade of steel
SpeakerSEM-21Q000-144-9171 set
Motion SensorMS-100000-010-2501 set
Remote ControllerCSH-7040000-069-1381 set
Fairing06-021-4502001-159-7901 setFor an FRP ship
v
EQUIPMENT LISTS
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vi
1.MOUNTING
NOTICE
Be sure the power supply matches equipment voltage rating.
Improper power supply will damage the equipment.
Locate the transducer where the affects of noise and
air bubbles are minimal.
Noise and air bubbles will affect performance.
When selecting a mounting location keep the following points
in mind:
▪ Keep equipment out of direct sunlight.
▪ Keep equipment away from air conditioner.
▪ The useable temperature range of the display unit is 0°C - 50°C.
▪ Provide sufficient ventilation.
▪ Select location where vibration is minimal.
▪ Locate the equipment away from magnets or equipment generating
magnetic fields.
Keep the transducer cable away from oil.
Oil can corrode the cable.
Do not expose the transducer to hot water.
Hot water can damage the transducer.
Do not turn on the equipment with the transducer
exposed to air.
Exposing the transducer to air may damage it.
1-1
1. MOUNTING
1/21/3
Within 1 m
BOW
400800
400800
45˚
1.1Hull Unit
1.1.1Installation position of hull unit
Discussion and agreement are required with the dockyard and the ship owner in deciding the installation position of the hull unit. When deciding the installation position,
the following points should be taken into account.
1) Select an area where propeller noise, cruising noise, bubbles and interference
from turbulence are at a minimum. Generally, the point at 1/3 to 1/2 of the ship’s
length from the bow on or near the keel is optimum. On-the-keel installation is advantageous for minimizing oil consumption in comparison with off-the-keel. In case
the hull unit cannot be installed on the keel, the center of the retraction tank should
be within 1 m of the keel so as to prevent a rolling effect.
Installation position of hull unit
2) Select a place where interference from other equipment is minimal. The hull unit
should be at least 2.5 m away from the transducers of other equipment.
3) An obstacle in the fore direction not only causes shadow zone but also aerated water, resulting in poor sonar performance.
4) The following space is required around the hull unit for wiring and maintenance. If
the ambient temperature of the unit is below 0°C, the sonar compartment must be
provided with a heater so as to keep the temperature above 0°C.
1-2
Sonar room
Note: When the retraction tank is made locally, fin-
Note: It is not necessary to cut the shaft when there is enough space
above the raise/lower drive assembly.
Cut
Cutting the end of retraction tank
ish it so that the welding bead does not protrude on
the inner surface of the tank. The tank guide will hit
the bead, causing motor burn-out. The gap between
the tank and tank guide is 1 mm. Also when installing the tank, orient the welding bead so it faces the
port or starboard side.
1.1.2Installation of retraction tank
1. MOUNTING
The retraction tank is 1000 mm in length when supplied. Cut the end of the tank referring to the table below so that the transducer is fully protruded beyond the keel when
it is lowered. Refer to the tank installation method at the end of this manual.
1-3
1. MOUNTING
Main body flange
Flat washer
Raise/lower
drive assembly
Trunnion shaft
Flat
washer
Split pin
Main shaft
Raise/lower drive assembly
M10 spring washer
M10×40
15 mm
M10
Wipe-off grease before
tightening shaft retainer.
Main shaft should protrude
by 15 mm from top of the
shaft retainer.
Coat threads with grease.
1.1.3Assembling and installation of hull unit
The hull unit comes unassembled, with the parts shown on pages 1-10 and 1-11. Assemble the unit as shown below.
Necessary Tools
NameDiameterRemarks
WrenchM10 (Hex. size: 17 mm)Double-ended wrench is recom-
M20 (Hex. size: 30 mm)
Pipe wrenchI55 mmUsed for fastening cable gland
Socket-set screw wrenchM6 (Hex. size: 3 mm)Used for fixing main body flange
1.Fasten main body flange to raise/lower drive assembly with the trunnion shaft.
mended.
1-4
Fastening main body flange to raise/lower drive assembly
2.Apply a slight amount of grease to the top of main shaft. Pass the main shaft
through the main body flange and fix it temporarily with the shaft retainer. (The
shaft retainer should be secure enough to prevent shaft rotation.)
Installing main shaft
1. MOUNTING
Use suitable roller knife to cut sheath.
Main shaft length + 70 mm
Gasket
When it is difficult to pass the
transducer cables through the
flat washers, gasket and the
cable gland, unbind the
transducer cables and pass
them one by one.
Cable gland
Flat
washer
Grease shaft 50 mm.
Hold this portion
with pipe wrench.
Socket-set screw
M6
×
10, 2 pcs.
Rotate transducer
to screw it into
main shaft.
3.Wrap the sheath end with vinyl tape to pass the cable through the main shaft, and
then remove sheath of transducer cable at the length of “main shaft length +
70 mm.”
Transducer cable
4.After screwing the transducer into main shaft, fasten two socket-set screws
(M6u10, supplied) to fasten the main shaft to the transducer.
Note: The transducer should be screwed into the main shaft by 50 mm.
Installing transducer
1-5
1. MOUNTING
WARNINGWARNING
Inscribe line,
referring to bow
mark on transducer.
Fastening band
Gasket
Cable gland
Flat washer
Tighten cable gland
securely for a gap
of 3 mm.
Bow mark
Shaft
retainer
When assembling the hull unit, fasten
the fastening band with the torque of
6 to 8 N•m.
If torque is less than the above, water
leakage may occur because the shaft
may loosen and fall.
Bow mark
Cable
gland
Fastening band
5.Inscribe bow mark on the top part of main shaft. Install fastening band, flat washers, gasket and cable gland as shown below.
Installing fastening band and cable gland
6.Install grease cotton on the main body as below.
a) Install grease cotton on the main body as below.
b) Mark on the cotton as below.
c) Remove the cotton from the shaft, and then cut it at the position of the mark.
Discard the ends.
d) Wind the grease cotton as shown below.
e) Push the grease cotton into the main body flange.
f)Tighten the grease cotton retainer.
Position joints of cotton
120° apart and push them
into main body flange.
Tighten grease
cotton retainer
for a gap of 7
to 9 mm.
1-6
Installing grease cotton
Flat washer
7.Install the tank guide as shown below.
Tank guide
Bow mark
340 mm (for 600 travel type)
140 mm (for 400 travel type)
M10×55
Align with bow mark
on transducer.
M10
Spring
washer
M10
Spring
washer
M10
Spring
washer
CAUTION
Ship's bow
Tank guide
Install zinc block as
near as possible to
the tank guide.
Zinc block
(Shaft diameter
ø
55)
The zinc block must be replaced yearly.
The junction between the transducer and
main shaft may corrode, which can result
in loss of the transducer or water leakage
inside the ship.
Orient round end to
tank guide side.
Installing tank guide
8.Attach the zinc block to the main shaft as shown below.
1. MOUNTING
Attaching zinc block
1-7
1. MOUNTING
9.Fasten the hull unit to the retraction tank as shown below.
M20 Nut
M20 Spring washer
M20 Flat washer
Gasket
Raise/lower
drive assembly
45°
M20×80,
8 pcs.
Orient the raise/lower drive
as shown above to reduce
shock and vibration (caused
by pitching and rolling) at the
assembly.
Bow
Fastening hull unit to retraction tank
10. Fix anti-vibration stays to the retraction tank.
Anti-vibration stays should be fixed to directions of ship’s bow - stern and port starboard.
Anti-vibration stay
1-8
Anti-vibration stay
1. MOUNTING
11. Set the main shaft so that the bow mark faces ship’s bow, and then tighten the
shaft retainer.
Loosen shaft retainer
and rotate main shaft
so that the bow mark
faces ship's bow.
Bow mark
Bow
WARNING
Tighten bolts fixing shaft retainer
for torque of 35 to 38 N m.
If torque is less than the above,
water leakage may occur because
the shaft may loosen and fall.
Hull unit, orienting bow mark
HULL UNIT KIT
NameTypeCode No.QtyRemarks
Raise / Lower Drive
Assembly
Transducer–––
Main Shaft–––
Retraction Tank–––
Main Body Flange
Assembly
Waterproof Attach-
ment
Tank GuideCSH-504*/804*/
Zinc Ring For Main
Shaft
Hex. Head ScrewM20u80000-162-826-108
Hexagonal NutM20000-167-476-108
Spring WasherM20000-167-401-108
Flat WasherM20000-167-452-1016
Screw WrenchAL0500000-167-051-101
Fastening Band2X 44-60000-801-924-001
Cable Fixing BandHP-18N000-162-504-105
CSH-5040/41/
7030/31/8040
10-044-2321006-970-810-001Only for CSH-5040-A/ 5041-A
703*
CSH-5000-802-966-001
HP-5N000-162-508-102
–––Specifications according to or-
006-976-510-00 1
006-979-160-001
der.
1-9
1. MOUNTING
Gear cover
Motor gear
Attachment
Screw
(M4×8, 4 pcs.)
Screw
(M4×12, 2 pcs.)
Gear cover
Raise/lower drive
assembly
POWER switch
Turn the attachment in both
clockwise and
counterclockwise directions
with the ratchet wrench.
After you have installed the hull unit, confirm that the transducer moves upward/downward smoothly by using the ratchet wrench.
Note: When lowering the transducer, confirm that there is enough space below the
ship’s bottom.
CAUTION
Turn off the POWER switch on the hull unit before manually
raising or lowering the transducer (with the ratchet wrench).
Bodily injury can result if the ratchet wrench rotates unexpectedly,
because the raise/lower motor may start up.
1.Turn off the POWER switch on the hull unit.
2.Remove four screws (M4u8) to remove the gear cover.
3.Remove two screws (M4u12) to unfasten the attachment.
4.Fasten the attachment onto the motor gear with the screws removed at step 3.
5.Turn the attachment in both clockwise and counterclockwise directions with the
ratchet wrench. Confirm that the transducer moves upward/downward smoothly.
1-10
1.2Pre-amplifier Unit
Fix the pre-amplifier unit to the hull unit as follows:
1.Unfasten four hex. bolts (M6u12) to detach the mounting angles (2 pcs.) from the
pre-amplifier unit.
2.Fix the mounting angles onto the hull unit with M6u12 hex. bolts. Hex. bolts are
supplied with the hull unit.
3.Using the M6u12 bolts removed at step 1, fix the pre-amplifier unit to the mounting
angles.
1. MOUNTING
Mounting angle (2 pcs.)
M6×12, 8 pcs.
Mounting pre-amplifier unit
Pre-amplifier unit
1-11
1. MOUNTING
#50
#50
281
288
#300
#500
240±1
505±1
# = Maintenance space
All dimension in millimeters
1.3Transceiver Unit
When selecting a mounting location for the transceiver unit, keep the following points
in mind.
• Since the transceiver unit generates heat, install it on a dry, well ventilated location.
• The unit weights 20 kg. For that reason reinforce the mounting area if necessary,
especially for mounting on a bulkhead.
• Secure the maintenance space shown in drawing at the back of this manual for ease
of maintenance and service.
• The maximum cable length between transceiver unit and pre-amplifier unit is 5, 10
or 15 m.
1-12
Transceiver unit, mounting dimensions
1.4Processor Unit
Use four bolts or tapping screws (M6, local supplied) to install the processor unit. Consider the length of cables shown below when choosing a mounting location.
• Between processor and display units: Max. 10 m
• Between processor and transceiver units: Max. 50 m
385±1
1. MOUNTING
300±1
Processor unit
1.5Control Unit
The control unit may be permanently mounted on a desktop, with or without the KB
fixing plate (supplied as accessories), which tilts the control unit at 10° degree. Also,
the rubber feet can be used when the unit is not permanently fixed.
1.5.1Non-permanent mounting
Attach four rubber feet (supplied) at the bottom of the control unit, and then place the
unit on the selected location.
1.5.2Permanent mounting
The control cable can be passed from the hole at the bottom of the control unit.
Installation with the KB fixing plate
300±1
1.Fix the KB fixing plate (supplied as accessories) to the bottom of the control unit
with two hex. bolts (supplied).
2.If necessary, make a hole of diameter 30 mm through the desktop to pass the control cable from the bottom of the control unit.
3.Fasten the KB fixing plate with two tapping screws (I6.5, local supply).
1-13
1. MOUNTING
300±1
Hex. bolt
(M5×12)
Tapping screw
(Fixing hole: ø6.5)
KB fixing metal
300±1
Fixing hole ø6
75±1
Installation without KB fixing plate
1.Make four holes of 6 mm in diameter referring to the figure below.
How to attach KB fixing plate
Control unit, dimensions for directly mounting
2.Make an indentation in the desktop to accommodate the nameplate (approx.
2 mm thickness) at the bottom of the control unit.
3.If necessary, make a hole of 30 mm in diameter in the desktop to pass the control
cable from the bottom of the control unit. To run the cable from the bottom of the
control unit, see the next page.
4.Screw in four hex. bolts (M5u12, supplied as accessories) from the under side of
the table to fix the control unit.
When the supplied bolts are not long enough, use the locally supplied bolts, with
their length the thickness of the desktop plus 5 to 8 mm.
Cable
Mounting control unit directly
1-14
Changing the cable entrance location
*
**
*
*
J3
J1
J2
Default hole location
Screws
M4×8 (8 pcs.)
Remove this cable clamp.
Remove these two connectors.
1.Unfasten six screws (M4u8) at the bottom of the control unit.
2.Unfasten two screws (M4u10) fixing the cable clamp.
Discard these screws.
3.Unplug connectors from J1 and J2 on the KEY Board 10P6951.
1. MOUNTING
Control unit
4.Attach the cable clamp removed at step 2 and 3 with two screws, spring washers,
flat washers and nuts (supplied with accessories) to fix the control cable as shown
in the illustration below.
*
Default hole location
**
Screws
M4×8 (8 pcs.)
*
Bottom chassis
*
Nut
Cable clamp
Fix the cable with cable clamp here.
Spring washer
Flat washer
Screw (M4×12)
Changing the cable location
5.Reattach connectors J1 and J2 removed at step 3.
6.Fasten six screws to assemble the control unit.
1-15
1. MOUNTING
CAUTION
Attach protective earth (ground)
securely to the ship's body.
The protective earth (ground) is required
for the transceiver unit and DC-AC inverter
(option) to prevent electrical shock.
Transceiver unit
Protective earth
Pre-amplifier unit
Ground
Processor unit
DC-AC inverter
Protective earth
Ground
1.6Ground
All units (excluding the control unit) should be grounded to ship’s hull, with copper
strap or earth wire depending on the unit.
Note: If the ground is not proper, operation error or noise-filled video may result.
1-16
Locations of earth
1.7Motion Sensor (option)
FORE
AFT
θ≤5°
53
105
105
75
285
6×ø9
Mounting hole
The motion sensor measures ship’s pitching and rolling angles with a sensor, using
the principles of the gyroscope. Because it is free from error caused by ship’s vertical
and horizontal motion, it can be installed at any convenient location. However, ship’s
semi-permanent inclination due to loading imbalance cannot be detected. Compensate for this as described in Chapter 3.
1.7.1Mounting consideration
• Vibration in the mounting area should be minimal.
• Locate the unit away from areas subject to water splash.
• The ambient temperature should not exceed 50°C.
1.7.2Mounting procedure
Orient the FORE mark on the unit toward the ship’s bow and mount the unit within 5°
of horizontal in all directions. For the offset, see Chapter 3.
1. MOUNTING
Mounting of motion sensor
1.8DC-AC Inverter (option)
The optional DC-AC inverter is required when the ship’s mains is 24 VDC, The DCAC inverter should be mounted on a bulkhead (weight of unit: 15 kg). Install the unit
so that the cable entrances are facing downward. Note that providing sufficient ventilation.
DC-AC inverter
1-17
1. MOUNTING
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1-18
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